Operating instructions W2E142-BB05-01 ebm-papstMulfingenGmbH&Co.KG 1.SAFETYREGULATIONSANDNOTES Bachmühle2 D-74673Mulfingen Pleasereadtheseoperatinginstructionscarefullybeforestartingtowork Phone:+49(0)7938/81-0 withthedevice.Observethefollowingwarningstopreventmalfunctions Fax:+49(0)7938/81-110 orphysicaldamagetobothpropertyandpeople. info1@de.ebmpapst.com Theseoperatinginstructionsaretoberegardedaspartofthisdevice. www.ebmpapst.com Ifthedeviceissoldortransferred,theoperatinginstructionsmust accompanyit. Theseoperatinginstructionsmaybeduplicatedandforwardedfor CONTENTS informationaboutpotentialdangersandtheirprevention. 1.1Levelsofhazardwarnings 1.SAFETYREGULATIONSANDNOTES 1 1.1Levelsofhazardwarnings 1 Theseoperatinginstructionsusethefollowinghazardlevelstoindicate potentiallyhazardoussituationsandimportantsafetyregulations: 1.2Staffqualification 1 DANGER 1.3Basicsafetyrules 1 Indicatesanimminentlyhazardoussituationwhich,ifnot 1.4Electricalvoltage 1 avoided,willresultindeathorseriousinjury.Compliancewith 1.5Safetyandprotectivefunctions 2 themeasuresismandatory. 1.6Mechanicalmovement 2 WARNING 1.7Emission 2 Indicatesapotentiallyhazardoussituationwhich,ifnotavoided, couldresultindeathorseriousinjury.Exerciseextreme 1.8Hotsurface 2 cautionwhileworking. 1.9Transport 2 CAUTION 1.10Storage 2 Indicatesapotentiallyhazardoussituationwhich,ifnotavoided, 1.11Disposal 2 mayresultinminorormoderateinjuryordamageofproperty. 2.PROPERUSE 3 NOTE Apotentiallyharmfulsituationcanoccurand,ifnotavoided,can 3.TECHNICALDATA 4 leadtopropertydamage. 3.1Graphicrenditionofproducts 4 1.2Staffqualification 3.2Nominaldata 5 Onlyspecialisedelectricalpersonnelmayinstallthedevice,performthe 3.3Technicaldescription 5 testrunandworkontheelectricalsystem. 3.4Mountingdata 5 Onlytrainedandauthorisedspecialistpersonnelarepermittedto 3.5Transportandstorageconditions 5 transport,unpack,assemble,operateormaintainthedevice,ortouseit inanyothermanner. 4.CONNECTIONANDSTART-UP 6 1.3Basicsafetyrules 4.1Connectingthemechanicalsystem 6 4.2Connectingtheelectricalsystem 6 Anysafetyhazardsstemmingfromthedevicemustbere-evaluated onceitisinstalledintheenddevice. 4.3Connectionviaplug 6 Observethefollowingwhenworkingontheunit: ns 4.4Connectiondiagram 7 ⇒Donotmakeanymodifications,additionsorconversionstothe o ucti 4.5Checkingtheconnections 8 devicewithouttheapprovalofebm-papst. nstr 4.6Switchondevice 8 g i 1.4Electricalvoltage eratin 4.7Switchingoffthedevice 8 ⇒Checktheelectricalequipmentofthedeviceatregularintervals. nal op 5C.AMUASIENSTEANNADNRCEEM,MEDAILEFSUNCTIONS,POSSIBLE 8 ⇒Removelooseconnectionsanddefectivecablesimmediately. gi e ori 5.1Cleaning 9 DANGER h Electricalloadonthedevice n of t 5.2Safetytest 9 Riskofelectricshock o ati →Standonarubbermatifyouareworkingonanelectrically sl an chargeddevice. Tr WARNING Terminalsandconnectionshavevoltageevenwitha unitthatisshutoff Electricshock →Waitforfiveminutesafterdisconnectingthevoltageatall polesbeforetouchingtheunit. Itemno.:10948-5-9970·Revisionstatus:KM70969·Print-outon02/12/2010·CreatedbyA.Kehm(VM---)·Page1of9 ebm-papstMulfingenGmbH&Co.KG·Bachmühle2·D-74673Mulfingen·Phone:+49(0)7938/81-0·Fax:+49(0)7938/81-110·info1@de.ebmpapst.com·www.ebmpapst.com

Operating instructions W2E142-BB05-01 CAUTION 1.8Hotsurface Themotorrestartsautomaticallywhenoperatingvoltage isapplied,e.g.afterapowerfailure. CAUTION Dangerofinjury Hightemperatureatthemotorhousing →Keepoutofthedangerzoneofthedevice. Dangerofburninjuries →Whenworkingonthedevice,switchoffthemains →Ensurethatsufficientprotectionagainstaccidentalcontactis provided. supplyvoltageandsecurethelatterfrombeingswitchedon again. 1.9Transport →Waituntilthedevicestops. NOTE 1.5Safetyandprotectivefunctions Transportofdevice →Transportthedeviceinitsoriginalpackagingonly. DANGER Missingsafetydeviceandnon-functioningsafetydevice →Securethedevicesothatitdoesnotslip,e.g.byusinga Ifthereisnosafetydevice,youcouldbeseriouslyinjured,for clampingstrap. examplebyreachingintotherunningdevicewithyourhands. 1.10Storage →Operatethedeviceonlywithafixedandisolatingsafety protectionandafixedguardgrille.Theguardmustwithstand Storethedeviceinadryandweatherproofmannerintheoriginal thekineticenergyofafanbladedetachingatmaximum packinginacleanenvironment. speed. Protectthedevicefromenvironmentalimpactsanddirtuntilthefinal →Thedeviceisabuilt-incomponent.You,theowner/ installation. Werecommendstoringthedeviceforamaximumuptooneyearto operator,areresponsibleforprovidingadequateprotectionfor guaranteeproperoperationandlongestpossibleservicelife. thedevice. Evendevicesexplicitlysuitedforoutdoorusearetobestoredas →Instantlystopthedeviceonceyoudetectamissingor describedpriortobeingcommissioned.Maintainthestorage ineffectiveprotectivefeature. temperature,see chapter3.5Transportandstorageconditions. 1.6Mechanicalmovement 1.11Disposal DANGER Rotatingdevice Whendisposingofthedevice,pleasecomplywithallrelevant Bodypartscomingintocontactwiththerotorandimpellercan requirementsandregulationsapplicableinyourcountry. beinjured. →Securethedeviceagainstaccidentalcontact. →Beforeworkingonthesystem/machine,waituntilall partshavecometoastandstill. WARNING Rotatingdevice Longhair,looseitemsofclothingandjewellerycouldbecome entangledandpulledintothedevice.Youcouldbeinjured. →Donotwearanylooseclothingorjewellerywhileworking onrotatingparts. s n ctio →Protectlonghairbywearingacap. u nstr WARNING ng i Flyingparts erati Ifsafetydevicesaremissing,thismaycausefanbladestobe p o ejectedathighspeeds,causingbodilyharm. al gin →Takeappropriatesafetymeasures.Thesafetydevicesmust e ori preventcontactwithrotatingandelectricallyliveparts. h n of t 1.7Emission o ati sl WARNING n a Tr Dependingontheinstallationandoperatingconditions, asoundpressurelevelgreaterthan70dB(A)mayarise. Dangerofnoise-inducedhearingloss →Takeappropriatetechnicalsafetymeasures. →Protectoperatingpersonnelwithappropriatesafety equipment,e.g.hearingprotection. →Alsoobservetherequirementsoflocalagencies. Itemno.:10948-5-9970·Revisionstatus:KM70969·Print-outon02/12/2010·CreatedbyA.Kehm(VM---)·Page2of9 ebm-papstMulfingenGmbH&Co.KG·Bachmühle2·D-74673Mulfingen·Phone:+49(0)7938/81-0·Fax:+49(0)7938/81-110·info1@de.ebmpapst.com·www.ebmpapst.com

Operating instructions W2E142-BB05-01 2.PROPERUSE Thedeviceisexclusivelydesignedasabuilt-indeviceformovingair accordingtoitstechnicaldata. Anyotherorsecondaryuseisdeemedimproperandconstitutesa misuseofthedevice. Installationsonthecustomer'ssidemustmeetthemechanical,thermal andservicelife-relatedstressesthatcanoccur. Properusealsoincludes: • Movingairwithadensityof1.2kg/m³. • Usingthedeviceinaccordancewiththepermittedambient temperature,seechapter3.5Transportandstorageconditionsand chapter3.2Nominaldata. • Operatingthedevicewithallprotectivefeaturesinplace. • Mindingtheoperatinginstructions. Improperuse Usingthedeviceinthefollowingwaysisparticularlyprohibitedand maycausehazards: • Movingairthatcontainsabrasiveparticles. • Movinghighlycorrosiveair,e.g.saltspraymist.Exceptionsare devicesthatareintendedforsaltspraymistandprotectedaccordingly. • Movingairthatcontainsdustpollution,e.g.suctioningoffsawdust. • Operatingthedeviceclosetoflammablematerialsorcomponents. • Operatingthedeviceinanexplosiveatmosphere. • Usingthedeviceasasafetycomponentorfortakingonsafety- relatedfunctions. • Inaddition,allapplicationoptionsthatarenotlistedunderproperuse. s n o cti u str n g i n ati er p o al n gi ori e h of t n o ati sl n a Tr Itemno.:10948-5-9970·Revisionstatus:KM70969·Print-outon02/12/2010·CreatedbyA.Kehm(VM---)·Page3of9 ebm-papstMulfingenGmbH&Co.KG·Bachmühle2·D-74673Mulfingen·Phone:+49(0)7938/81-0·Fax:+49(0)7938/81-110·info1@de.ebmpapst.com·www.ebmpapst.com

Operating instructions W2E142-BB05-01 3.TECHNICALDATA 3.1Graphicrenditionofproducts Allmeasureshavetheunitmm. 1 2xflatplug2.8x0.5mm 2 Directionofairflow"V" s n o cti u str n g i n ati er p o al n gi ori e h of t n o ati sl n a Tr Itemno.:10948-5-9970·Revisionstatus:KM70969·Print-outon02/12/2010·CreatedbyA.Kehm(VM---)·Page4of9 ebm-papstMulfingenGmbH&Co.KG·Bachmühle2·D-74673Mulfingen·Phone:+49(0)7938/81-0·Fax:+49(0)7938/81-110·info1@de.ebmpapst.com·www.ebmpapst.com

Operating instructions W2E142-BB05-01 3.2Nominaldata 3.5Transportandstorageconditions Motor M2E052-BA ⇒Usethedeviceinaccordancewithitsprotectiontype. Max.permissible +80°C Phase 1~ 1~ ambientmotortemp. Nominalvoltage[V] 115 115 (transp./storage) Frequency[Hz] 50 60 Min.permissible -40°C Typeofdatadefinition rfa rfa ambientmotortemp. Validforapproval/ CE CE (transp./storage) standard Speed[min-1] 2800 3350 Powerinput[W] 27 28 Currentdraw[A] 0.24 0.25 Motorcapacitor[μF] 3 3 Capacitorvoltage[VDB] 220 220 Capacitorstandard P0(CE) P0(CE) Max.ambient 55 65 temperature[°C] ml=max.load·me=max.efficiency·rfa=runningatfreeair cs=customerspecs·cu=customerunit Subjecttoalterations 3.3Technicaldescription Leackagecurrent <0.75mA Size 142mm Operationmode S1 Directionofrotation Counter-clockwise,seenonrotor Mountingposition Any Directionofairflow "V" Insulationclass "B" Condensatedischarge None holes Bearingmotor Ballbearing Mass 0.8kg Housingmaterial Die-castaluminium,coatedinblack Materialofimpeller Sheetsteel,coatedinblack Motorprotection Thermaloverloadprotector(TOP)wired internally Productconforming CE;EN60335-1 tostandard s on Surfaceofrotor Coatedinblack ucti Numberofblades 7 str g in Typeofprotection IP22;Dependingoninstallationand atin position er Protectionclass I(ifearthwireisconnectedbycustomer) p o al Approval CCC;CSAC22.2Nr.113;GOST;UL n gi 507;VDE ori e h of t 3.4Mountingdata n atio Fordepthofscrew,seechapter3.1Graphicrenditionofproducts ansl ⇒Securethemountingscrewsagainstaccidentallycomingloose(e.g. Tr byusingself-lockingscrews). Strengthclassfor 8.8 mountingscrews Youcanobtainadditionalmountingdatafromtheproductdrawingif necessary. Itemno.:10948-5-9970·Revisionstatus:KM70969·Print-outon02/12/2010·CreatedbyA.Kehm(VM---)·Page5of9 ebm-papstMulfingenGmbH&Co.KG·Bachmühle2·D-74673Mulfingen·Phone:+49(0)7938/81-0·Fax:+49(0)7938/81-110·info1@de.ebmpapst.com·www.ebmpapst.com

Operating instructions W2E142-BB05-01 4.CONNECTIONANDSTART-UP 4.2.2Voltagecontrol Withopenloopspeedcontrolusingtransformersorelectronic 4.1Connectingthemechanicalsystem voltageregulators(e.g.phaseanglecontrol),excessivecurrent mayoccur. CAUTION Inaddition,noisescanoccurwithphaseanglecontrol Cuttingandcrushinghazardwhenremovingthefan dependingonthemountingsituation. fromthepackaging →Carefullyliftthefanoutofitspackaging,onlytouchingthe 4.2.3Frequencyinverter housing.Makesuretoavoidanyshock. →Wearsafetyshoesandcut-resistantsafetygloves. Fitsinusoidalfiltersthatworkonallpoles(live-liveandlive- earth)betweenthefrequencyinverterandthemotorfor ⇒Checkthedevicefortransportdamage.Damageddevicesmustno operationwithfrequencyinverters. longerbeinstalled. Dependingonhowthedeviceisinstalled,noisesmayoccur. ⇒Installtheundamageddeviceaccordingtoyourapplication. 4.3Connectionviaplug 4.2Connectingtheelectricalsystem 4.3.1Preparingconnectionlinesfortheconnection DANGER Electricvoltageonthedevice Thelines,includingcustomer-sideinterface,fallwithinthe Electricshock standardoftheinternalconnection. →Alwaysinstallaprotectiveearth. Observeproductconformitytostandardsandthetypeof protectioninyourenddeviceafteryouhaveinstalledtheebm- →Checktheprotectiveearth. papstdevice. DANGER ⇒Connecttheconnectionlinestothematingconnectors. Incorrectinsulation Riskoffatalinjuryfromelectricshock →Useonlycablesthatmeetthespecifiedinstallation requirementsforvoltage,current,insulationmaterial,loadetc. →Routecablessuchthattheycannottouchanyrotating parts. CAUTION Electricalvoltage Thefanisabuilt-incomponentandfeaturesnoelectrically isolatingswitch. →Onlyconnectthefantocircuitsthatcanbeswitchedoffwith anall-poleseparatingswitch. →Whenworkingonthefan,youmustswitchoffthe installation/machineinwhichthefanisinstalledandsecureit frombeingswitchedonagain. NOTE Waterpenetrationintoleadsorwires s n Waterentersatthecableendonthecustomerssideandcan o ucti damagethedevice. nstr →Makesurethatthecableendisconnectedinadry g i n environment. ati er p Connectthedeviceonlytocircuitsthatcanbeswitchedoff o al usinganall-poledisconnectingswitch. n gi ori e of th 4.2.1Prerequisites on ⇒Checkwhetherthedataonthetypeplateagreewiththeconnection slati dataandthedataoftheoperatingcapacitor. n Tra ⇒Beforeconnectingthedevice,ensurethatthesupplyvoltagematches theoperatingvoltageofthedevice. ⇒Onlyusecablesdesignedforcurrentaccordingtothetypeplate. Itemno.:10948-5-9970·Revisionstatus:KM70969·Print-outon02/12/2010·CreatedbyA.Kehm(VM---)·Page6of9 ebm-papstMulfingenGmbH&Co.KG·Bachmühle2·D-74673Mulfingen·Phone:+49(0)7938/81-0·Fax:+49(0)7938/81-110·info1@de.ebmpapst.com·www.ebmpapst.com

Operating instructions W2E142-BB05-01 4.4Connectiondiagram s n o cti u str n g i n ati er p o al n gi ori e h of t n o ati sl n a Tr Itemno.:10948-5-9970·Revisionstatus:KM70969·Print-outon02/12/2010·CreatedbyA.Kehm(VM---)·Page7of9 ebm-papstMulfingenGmbH&Co.KG·Bachmühle2·D-74673Mulfingen·Phone:+49(0)7938/81-0·Fax:+49(0)7938/81-110·info1@de.ebmpapst.com·www.ebmpapst.com

Operating instructions W2E142-BB05-01 4.5Checkingtheconnections 5.MAINTENANCE,MALFUNCTIONS,POSSIBLE ⇒Makesurethatthepowerisoff(allphases). CAUSESANDREMEDIES ⇒Secureitfrombeingswitchedonagain. Motorandelectronicsenclosurearesealedbyebm-papst.Changesor ⇒Checkthatthematingconnectoriscorrectlylockedintothepanel repairsmaybecarriedoutbyebm-papstonly. connector. Donotperformanyrepairsonyourdevice.Returnthedevicetoebm- ⇒Checkthatthematingconnectoriscorrectlycrimpedtothe papstforrepairorreplacement. connectionline. WARNING Terminalsandconnectionshavevoltageevenwitha 4.6Switchondevice unitthatisshutoff WARNING Electricshock Hotmotorhousing →Waitforfiveminutesafterdisconnectingthevoltageatall Firehazard polesbeforetouchingtheunit. →Ensurethatnocombustibleorflammablematerialsare CAUTION locatedclosetothefan. Electricalloadonthecapacitorafterdeviceisswitchedoff ⇒Inspectthedeviceforvisibleexternaldamageandtheproperfunction Electricshock,riskofinjury oftheprotectivefeaturesbeforeswitchingiton. →Dischargethecapacitorsbeforeworkingonthedevice. ⇒Checktheairflowpathsofthefanforforeignobjectsandremoveany CAUTION thatarefound. Themotorrestartsautomaticallywhenoperatingvoltage ⇒Applythenominalvoltagetothevoltagesupply. isapplied,e.g.afterapowerfailure. Dangerofinjury 4.7Switchingoffthedevice →Keepoutofthedangerzoneofthedevice. ⇒Disconnectthedevicefromthesupplyvoltage. →Whenworkingonthedevice,switchoffthemains supplyvoltageandsecurethelatterfrombeingswitchedon again. →Waituntilthedevicestops. Ifthedeviceremainsoutofuseforsometime,e.g.whenin storage,werecommendswitchingthedeviceonforatleast2 hourstoallowanycondensatetoevaporateandtomovethe bearings. Malfunction/error Possiblecause Possibleremedy Motordoesnotturn Mechanicalblockage Switchoff,de- energise,and removemechanical blockage Mainssupply Checkmainssupply voltagefaulty voltage,restore powersupply ns Faultyconnection Correctconnection, o cti seeconnectiondiagram u str Thermaloverload Allowmotortocool n ng i protectorresponded off,locateandrectify erati causeoferror,if p o necessarycancel al gin restartlock-out ori Impellerrunning Imbalanceinrotating Cleanthedevice;if e of th roughly parts imbalanceisstill n evidentafter o slati cleaning,replace n a device. Tr Ifyouhave attachedanyweight clipsduringcleaning, makesureto removethem afterwards. Itemno.:10948-5-9970·Revisionstatus:KM70969·Print-outon02/12/2010·CreatedbyA.Kehm(VM---)·Page8of9 ebm-papstMulfingenGmbH&Co.KG·Bachmühle2·D-74673Mulfingen·Phone:+49(0)7938/81-0·Fax:+49(0)7938/81-110·info1@de.ebmpapst.com·www.ebmpapst.com

Operating instructions W2E142-BB05-01 Overtemperatureof Ambienttemperature Lowerambient motor toohigh temperatureifpossible Unacceptable Checkoperatingpoint operatingpoint Insufficientcooling Improvecooling Ifyouhaveanyotherproblems,contactebm-papst. 5.1Cleaning NOTE Damagetothedeviceduringcleaning. Malfunctionpossible →Donotcleanthedeviceusingawaterjetorhigh-pressure washer. →Donotuseanycleanerscontainingacids, basesorsolvents. 5.2Safetytest Whathastobe Howtotest? Frequency tested? Protectivecasing Visualinspection atleastevery6 againstaccidental months contact Devicefordamage Visualinspection atleastevery6 months Mountingofdevice Visualinspection atleastevery6 months Mountingof Visualinspection atleastevery6 connectingcables months Insulationofthecables Visualinspection atleastevery6 months Weldseamsfor Visualinspection atleastevery6 crackformation months s n o cti u str n g i n ati er p o al n gi ori e h of t n o ati sl n a Tr Itemno.:10948-5-9970·Revisionstatus:KM70969·Print-outon02/12/2010·CreatedbyA.Kehm(VM---)·Page9of9 ebm-papstMulfingenGmbH&Co.KG·Bachmühle2·D-74673Mulfingen·Phone:+49(0)7938/81-0·Fax:+49(0)7938/81-110·info1@de.ebmpapst.com·www.ebmpapst.com