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UCC28070PWR产品简介:
ICGOO电子元器件商城为您提供UCC28070PWR由Texas Instruments设计生产,在icgoo商城现货销售,并且可以通过原厂、代理商等渠道进行代购。 UCC28070PWR价格参考。Texas InstrumentsUCC28070PWR封装/规格:PMIC - PFC(功率因数修正), PFC IC Continuous Conduction (CCM) Adjustable 20-TSSOP。您可以下载UCC28070PWR参考资料、Datasheet数据手册功能说明书,资料中有UCC28070PWR 详细功能的应用电路图电压和使用方法及教程。
参数 | 数值 |
产品目录 | 集成电路 (IC)半导体 |
描述 | IC PFC CONTROLLER CCM 20TSSOP功率因数校正 - PFC 2Phase Interleaved CCM PFC Controller |
DevelopmentKit | UCC28070EVM |
产品分类 | |
品牌 | Texas Instruments |
产品手册 | |
产品图片 | |
rohs | 符合RoHS无铅 / 符合限制有害物质指令(RoHS)规范要求 |
产品系列 | 电源管理 IC,功率因数校正 - PFC,Texas Instruments UCC28070PWR- |
数据手册 | |
产品型号 | UCC28070PWR |
产品培训模块 | http://www.digikey.cn/PTM/IndividualPTM.page?site=cn&lang=zhs&ptm=11338http://www.digikey.cn/PTM/IndividualPTM.page?site=cn&lang=zhs&ptm=25886 |
产品种类 | 功率因数校正 - PFC |
供应商器件封装 | 20-TSSOP |
其它名称 | 296-23630-6 |
制造商产品页 | http://www.ti.com/general/docs/suppproductinfo.tsp?distId=10&orderablePartNumber=UCC28070PWR |
包装 | Digi-Reel® |
单位重量 | 77 mg |
商标 | Texas Instruments |
安装类型 | 表面贴装 |
安装风格 | SMD/SMT |
封装 | Reel |
封装/外壳 | 20-TSSOP(0.173",4.40mm 宽) |
封装/箱体 | TSSOP-20 |
工作温度 | -40°C ~ 125°C |
工厂包装数量 | 2000 |
开关频率 | 10 kHz to 300 kHz |
最大功率耗散 | 800 mW |
最大工作温度 | + 125 C |
最小工作温度 | - 40 C |
标准包装 | 1 |
模式 | 连续导电(CCM) |
电压-电源 | 11.2 V ~ 21 V |
电流-启动 | 20mA |
系列 | UCC28070 |
配用 | /product-detail/zh/UCC28070EVM/296-31338-ND/1911489 |
频率-开关 | 可调式 |
Product Sample & Technical Tools & Support & Reference Folder Buy Documents Software Community Design UCC28070 SLUS794F–NOVEMBER2007–REVISEDAPRIL2016 UCC28070 Interleaving Continuous Conduction Mode PFC Controller 1 Features 3 Description • InterleavedAverageCurrent-ModePWMControl The UCC28070 is an advanced power factor 1 correction (PFC) device that integrates two pulse- WithInherentCurrentMatching width modulators (PWMs) operating 180° out of • AdvancedCurrentSynthesizerCurrentSensing phase. This interleaved PWM operation generates forSuperiorEfficiency substantial reduction in the input and output ripple • Highly-LinearMultiplierOutputWithInternal currents, allowing the conducted-EMI filtering to QuantizedVoltageFeed-ForwardCorrectionfor become easier and less expensive. A significantly Near-UnityPF improved multiplier design provides a shared current reference to two independent current amplifiers that • ProgrammableFrequencyfrom30kHzto300kHz ensures matched average-current mode control in • ProgrammableMaximumDuty-CycleClamp both PWM outputs while maintaining a stable, low- • ProgrammableFrequency-DitheringRateand distortion,sinusoidalinput-linecurrent. MagnitudeforEnhancedEMIReduction The UCC28070 device contains multiple innovations – Magnitude:3kHzto30kHz including current synthesis and quantized voltage – Rate:Upto30kHz feed-forward to promote performance enhancements in PF, efficiency, THD, and transient response. • External-ClockSynchronizationCapability Features including frequency dithering, clock • EnhancedLoadandLineTransientResponse synchronization, and slew rate enhancement further throughVoltageAmplifierOutputSlew-Rate expandthepotentialperformanceenhancements. Correction The UCC28070 device also contains a variety of • ProgrammablePeakCurrentLimiting protection features including output-overvoltage • Bias-SupplyUVLO,OvervoltageProtection,Open- detection, programmable peak-current limit, LoopDetection,andPFC-EnableMonitoring undervoltagelockout,andopen-loopprotection. • ExternalPFC-DisableInterface DeviceInformation(1) • Open-CircuitProtectiononVSENSEandVINAC PARTNUMBER PACKAGE BODYSIZE(NOM) pins UCC28070DW SOIC(20) 12.80mm×7.50mm • ProgrammableSoft-Start UCC28070DWR SOIC(20) 12.80mm×7.50mm 2 Applications UCC28070PW TSSOP(20) 6.50mm×4.40mm UCC28070PWG4 TSSOP(20) 6.50mm×4.40mm • High-EfficiencyServerandDesktopPower UCC28070PWR TSSOP(20) 6.50mm×4.40mm Supplies UCC28070PWRG4 TSSOP(20) 6.50mm×4.40mm • TelecomRectifiers (1) For all available packages, see the orderable addendum at • WhiteGoodsandIndustrialEquipment theendofthedatasheet. SimplifiedApplicationDiagram VIN L1 D1 VOUT + COUT – 12Vto21V ToCSB RA CRCRDDRM 1234RVCVSDADEOMRNSEDMGRSADSTXB21110987 RRDRCMTSXS RS TM11 5VINAC GND16 RIMO 6IMO VCC15 RB RSYN 78RCSSYBNTH VGRDEAF1143 L2 D2 9CSA CAOA12 10PKLMT CAOB11 ToCSA FromIxfrms CZV RPK1 CREF CZC CZC RS T2 RA CPV CPC CPC M2 RPK2 RZV RZC RZC RB Copyright © 2016,Texas Instruments Incorporated 1 An IMPORTANT NOTICE at the end of this data sheet addresses availability, warranty, changes, use in safety-critical applications, intellectualpropertymattersandotherimportantdisclaimers.PRODUCTIONDATA.
UCC28070 SLUS794F–NOVEMBER2007–REVISEDAPRIL2016 www.ti.com Table of Contents 1 Features.................................................................. 1 7.4 DeviceFunctionalModes........................................28 2 Applications........................................................... 1 8 ApplicationandImplementation........................ 29 3 Description............................................................. 1 8.1 ApplicationInformation............................................29 4 RevisionHistory..................................................... 2 8.2 TypicalApplication..................................................29 5 PinConfigurationandFunctions......................... 3 9 PowerSupplyRecommendations...................... 37 6 Specifications......................................................... 4 10 Layout................................................................... 38 6.1 AbsoluteMaximumRatings......................................4 10.1 LayoutGuidelines.................................................38 6.2 ESDRatings..............................................................4 10.2 LayoutExample....................................................38 6.3 RecommendedOperatingConditions.......................5 11 DeviceandDocumentationSupport................. 39 6.4 ThermalInformation..................................................5 11.1 DocumentationSupport........................................39 6.5 ElectricalCharacteristics...........................................5 11.2 CommunityResources..........................................39 6.6 TypicalCharacteristics..............................................9 11.3 Trademarks...........................................................39 7 DetailedDescription............................................ 12 11.4 ElectrostaticDischargeCaution............................39 7.1 Overview.................................................................12 11.5 Glossary................................................................39 7.2 FunctionalBlockDiagram.......................................13 12 Mechanical,Packaging,andOrderable Information........................................................... 39 7.3 FeatureDescription.................................................14 4 Revision History NOTE:Pagenumbersforpreviousrevisionsmaydifferfrompagenumbersinthecurrentversion. ChangesfromRevisionE(April2011)toRevisionF Page • AddedESDRatingstable,FeatureDescriptionsection,DeviceFunctionalModes,ApplicationandImplementation section,PowerSupplyRecommendationssection,Layoutsection,DeviceandDocumentationSupportsection,and Mechanical,Packaging,andOrderableInformationsection.................................................................................................. 1 ChangesfromRevisionD(June2010)toRevisionE Page • ChangedPWMswitchingfrequency....................................................................................................................................... 6 ChangesfromRevisionC(June2009)toRevisionD Page • Changed30kHzto300kHz.................................................................................................................................................. 1 2 SubmitDocumentationFeedback Copyright©2007–2016,TexasInstrumentsIncorporated ProductFolderLinks:UCC28070
UCC28070 www.ti.com SLUS794F–NOVEMBER2007–REVISEDAPRIL2016 5 Pin Configuration and Functions DWandPWPackages 20-PinSOICandTSSOP TopView CDR 1 20 DMAX RDM 2 19 RT VAO 3 18 SS VSENSE 4 17 GDB VINAC 5 16 GND IMO 6 15 VCC RSYNTH 7 14 GDA CSB 8 13 VREF CSA 9 12 CAOA PKLMT 10 11 CAOB PinFunctions PIN I/O DESCRIPTION NAME NO. PhaseACurrentAmplifierOutput.OutputofphaseAtransconductancecurrentamplifier.Internallyconnected CAOA 12 O totheinvertinginputofphaseAPWMcomparatorfortrailing-edgemodulation.Connectthecurrentregulation loopcompensationcomponentsbetweenthispinandGND. PhaseBCurrentAmplifierOutput.OutputofphaseBtransconductancecurrentamplifier.Internallyconnected CAOB 11 O totheinvertinginputofphaseBPWMcomparatorfortrailing-edgemodulation.Connectthecurrentregulation loopcompensationcomponentsbetweenthispinandGND. DitherRateCapacitor.Frequency-ditheringtimingpin.AnexternalcapacitortoGNDprogramstherateof CDR 1 I oscillatordither.ConnecttheCDRpintotheVREFpintodisabledithering. PhaseACurrentSenseInput.DuringtheON-timeofGDA,CSAisinternallyconnectedtotheinvertinginputof CSA 9 I phaseAcurrentamplifierthroughthecurrentsynthesisstage. PhaseBCurrentSenseInput.DuringtheON-timeofGDB,CSBisinternallyconnectedtotheinvertinginputof CSB 8 I phaseBcurrentamplifierthroughthecurrentsynthesisstage. MaximumDuty-CycleResistor.MaximumPWMduty-cycleprogrammingpin.AresistortoGNDsetsthePWM DMAX 20 I maximumduty-cyclebasedontheratioofR /R . DMX RT PhaseAGateDrive.Thislimited-currentoutputisintendedtoconnecttoaseparategate-drivedevicesuitable GDA 14 O fordrivingthephaseAswitchingcomponent(s).Theoutputvoltageistypicallyclampedto13.5V. PhaseBGateDrive.Thislimited-currentoutputisintendedtoconnecttoaseparategate-drivedevicesuitable GDB 17 O fordrivingthephaseBswitchingcomponent(s).Theoutputvoltageistypicallyclampedto13.5V. DeviceGroundReference.Connectallcompensationandprogrammingresistorandcapacitornetworkstothis GND 16 I/O pin.Connectthispintothesystemthroughaseparatetraceforhigh-currentnoiseisolation. IMO 6 O MultiplierCurrentOutput.ConnectaresistorbetweenthispinandGNDtosetthemultipliergain. PeakCurrentLimitProgramming.Connectaresistor-dividernetworkbetweenVREFandthispintosetthe PKLMT 10 I voltagethresholdofthecycle-by-cyclepeakcurrentlimitingcomparators.AllowsadjustmentfordesiredΔI . LB DitherMagnitudeResistor.Frequency-ditheringmagnitudeandexternalsynchronizationpin.Anexternal RDM resistortoGNDprogramsthemagnitudeofoscillatorfrequencydither.Whenfrequencyditheringisdisabled 2 I (SYNC) (CDR>5V),theinternalmasterclocksynchronizestopositiveedgespresentedontheRDMpin.Connect RDMtoGNDwhenditheringisdisabledandsynchronizationisnotdesired. Copyright©2007–2016,TexasInstrumentsIncorporated SubmitDocumentationFeedback 3 ProductFolderLinks:UCC28070
UCC28070 SLUS794F–NOVEMBER2007–REVISEDAPRIL2016 www.ti.com PinFunctions(continued) PIN I/O DESCRIPTION NAME NO. CurrentSynthesisDown-SlopeProgramming.ConnectaresistorbetweenthispinandGNDtosetthe RSYNTH 7 I magnitudeofthecurrentsynthesizerdown-slope.ConnectingRSYNTHtoVREFdisablescurrentsynthesisand connectCSAandCSBdirectlytotheirrespectivecurrentamplifiers. TimingResistor.Oscillatorfrequencyprogrammingpin.AresistortoGNDsetstherunningfrequencyofthe RT 19 I internaloscillator. Soft-StartandExternalFaultInterface.ConnectacapacitortoGNDonthispintosetthesoft-startslewrate basedonaninternally-fixed,10-μAcurrentsource.TheregulationreferencevoltageforVSENSEisclampedto SS 18 I V untilV exceeds3V.Uponrecoveryfromcertainfaultconditions,a1-mAcurrentsourceispresentatthe SS SS SSpinuntiltheSSvoltageequalstheVSENSEvoltage.PullingtheSSpinbelow0.6Vimmediatelydisables bothGDAandGDBoutputs. VoltageAmplifierOutput.Outputoftransconductancevoltageerroramplifier.Internallyconnectedtothe VAO 3 O multiplierinputandthezero-powercomparator.Connectthevoltageregulationloopcompensationcomponents betweenthispinandGND. VCC 15 I BiasVoltageInput.Connecta0.1-μFceramicbypasscapacitorascloseaspossibletothispinandGND. ScaledACLineInputVoltage.Internallyconnectedtothemultiplierandnegativeterminalofthecurrent VINAC 5 I synthesisdifferenceamplifier.Connectaresistor-dividernetworkbetweenV ,VINAC,andGNDidenticalto IN thePFCoutputdividernetworkconnectedatVSENSE. 6-VReferenceVoltageandInternalBiasVoltage.Connecta0.1-μFceramicbypasscapacitorascloseas VREF 13 O possibletothispinandGND. OutputVoltageSense.Internallyconnectedtotheinvertinginputofthetransconductancevoltageerror VSENSE 4 I amplifierinadditiontothepositiveterminalofthecurrentsynthesisdifferenceamplifier.Alsoconnectedtothe OVP,PFCenable,andslew-ratecomparators.ConnecttoPFCoutputwitharesistor-dividernetwork. 6 Specifications 6.1 Absolute Maximum Ratings overoperatingfree-airtemperaturerange(unlessotherwisenoted) (1) MIN MAX UNIT Supplyvoltage VCC 22 V Supplycurrent,I 20 mA VCC Gatedrivecurrent–continuous GDA,GDB ±0.25 A Gatedrivecurrent–pulsed GDA,GDB ±0.75 A GDA,GDB –0.5 V +0.3 CC Voltage DMAX,RDM,RT,CDR,VINAC,VSENSE,SS,VAO,IMO,CSA, V –0.5 7 CSB,CAOA,CAOB,PKLMT,VREF RT,DMAX,RDM,RSYNTH –0.5 Current mA VREF,VAO,CAOA,CAOB,IMO 10 Leadtemperature(10seconds) 260 °C Operatingjunctiontemperature,T –40 125 °C J Storagetemperature,T –65 150 °C stg (1) StressesbeyondthoselistedunderAbsoluteMaximumRatingsmaycausepermanentdamagetothedevice.Thesearestressratings only,whichdonotimplyfunctionaloperationofthedeviceattheseoranyotherconditionsbeyondthoseindicatedunderRecommended OperatingConditions.Exposuretoabsolute-maximum-ratedconditionsforextendedperiodsmayaffectdevicereliability. 6.2 ESD Ratings VALUE UNIT Human-bodymodel(HBM),perANSI/ESDA/JEDECJS-001(1) 2000 V Electrostaticdischarge V (ESD) Charged-devicemodel(CDM),perJEDECspecificationJESD22-C101(2) 500 (1) JEDECdocumentJEP155statesthat500-VHBMallowssafemanufacturingwithastandardESDcontrolprocess. (2) JEDECdocumentJEP157statesthat250-VCDMallowssafemanufacturingwithastandardESDcontrolprocess. 4 SubmitDocumentationFeedback Copyright©2007–2016,TexasInstrumentsIncorporated ProductFolderLinks:UCC28070
UCC28070 www.ti.com SLUS794F–NOVEMBER2007–REVISEDAPRIL2016 6.3 Recommended Operating Conditions overoperatingfree-airtemperaturerange(unlessotherwisenoted) MIN MAX UNIT V Inputvoltage(fromalow-impedancesource) VCC V +1V 21 V CC UVLO Loadcurrent VREF 2 mA Inputvoltagerange VINAC 0 3 V Voltagerange IMO 0 3.3 V V Voltagerange CSA,CSB 0 3.6 V PKLMT R RSYNTHresistance 15 750 kΩ SYN R RDMresistance 30 330 kΩ RDM 6.4 Thermal Information UCC28070 THERMALMETRIC(1) SOIC(DW) TSSOP(PW) UNIT 20PINS 20PINS R Junction-to-ambientthermalresistance 78.1 99.9 °C/W θJA R Junction-to-case(top)thermalresistance 42.5 34.1 °C/W θJC(top) R Junction-to-boardthermalresistance 46 50.8 °C/W θJB ψ Junction-to-topcharacterizationparameter 17.5 1.9 °C/W JT ψ Junction-to-boardcharacterizationparameter 45.5 50.3 °C/W JB (1) Formoreinformationabouttraditionalandnewthermalmetrics,seetheSemiconductorandICPackageThermalMetricsapplication report,SPRA953. 6.5 Electrical Characteristics T =–40°Cto125°C,T =T ,V =12V,GND=0V,R =75kΩ,R =68.1kΩ,R =R =100kΩ,C =2.2nF, A J A CC RT DMX RDM SYN CDR C =C =0.1μF,C =1μF,I =0mA(unlessotherwisenoted) SS VREF VCC VREF PARAMETER TESTCONDITIONS MIN TYP MAX UNIT BIASSUPPLY V V shuntvoltage (1) I =10mA 23 25 27 V CC(SHUNT) CC VCC disabled V =0V 7 VSENSE mA enabled V =3V(switching) 9 12 VSENSE I Supplycurrent VCC V =7V 200 µA CC UVLO V =9V 4 6 mA CC UVLOturnonthreshold MeasuredatVCC(rising) 9.8 10.2 10.6 V V UVLO UVLOhysteresis MeasuredatVCC(falling) 1 VREFenablethreshold MeasuredatVCC(rising) 7.5 8 8.5 V LINEARREGULATOR noload I =0mA 5.82 6 6.18 V VREF load MeasuredasthechangeinV VREF –12 12 V Referencevoltage rejection (I =0mAand–2mA) VREF VREF mV line MeasuredasthechangeinV VREF –12 12 rejection (V =11Vand20V,I =0μA) CC VREF (1) ExcessiveVCCinputvoltageorcurrentdamagesthedevice.Thisclampdoesnotprotectthedevicefromanunregulatedsupply.Ifan unregulatedsupplyisused,TIrecommendsaseries-connectedfixedpositivevoltageregulatorsuchasaUA78L15A.SeeAbsolute MaximumRatingsforthelimitsonVCCvoltageandcurrent. Copyright©2007–2016,TexasInstrumentsIncorporated SubmitDocumentationFeedback 5 ProductFolderLinks:UCC28070
UCC28070 SLUS794F–NOVEMBER2007–REVISEDAPRIL2016 www.ti.com Electrical Characteristics (continued) T =–40°Cto125°C,T =T ,V =12V,GND=0V,R =75kΩ,R =68.1kΩ,R =R =100kΩ,C =2.2nF, A J A CC RT DMX RDM SYN CDR C =C =0.1μF,C =1μF,I =0mA(unlessotherwisenoted) SS VREF VCC VREF PARAMETER TESTCONDITIONS MIN TYP MAX UNIT PFCENABLE Enablethreshold MeasuredatVSENSE(rising) 0.65 0.75 0.85 V V EN Enablehysteresis 0.15 EXTERNALPFCDISABLE Disablethreshold MeasuredatSS(falling) 0.5 0.6 V Hysteresis V >0.85V 0.15 V VSENSE OSCILLATOR Outputphaseshift MeasuredbetweenGDAandGDB 179 180 181 ° V , DMAX V ,and Timingregulationvoltages MeasuredatDMAX,RT,andRDM 2.91 3 3.09 V RT V RDM R =75kΩ,R =68.1kΩ, RT DMX 95 100 105 V =0V,V =6V RDM CDR f PWMswitchingfrequency kHz PWM R =24.9kΩ,R =22.6kΩ, RT DMX 270 290 330 V =0V,V =6V RDM CDR R =75kΩ,R =68.1kΩ, D Duty-cycleclamp RT DMX 92% 95% 98% MAX V =0V,V =6V RDM CDR R =24.9kΩ,R =22.6kΩ, MinimumprogrammableOFF-time RT DMX 50 150 250 ns V =0V,V =6V RDM CDR Frequencyditheringmagnitude RRDM=316kΩ,RRT=75kΩ 2 3 4 f kHz DM changeinfPWM RRDM=31.6kΩ,RRT=24.9kΩ 24 30 36 Frequencyditheringrateofchange CCDR=2.2nF,RRDM=100kΩ 3 f kHz DR infPWM CCDR=0.3nF,RRDM=100kΩ 20 I Ditherratecurrent MeasuredatCDR(sinkandsource) ±10 μA CDR Ditherdisablethreshold MeasuredatCDR(rising) 5 5.25 V CLOCKSYNCHRONIZATION V SYNCenablethreshold MeasuredatCDR(rising) 5 5.25 V CDR V =6V,measuredfromRDM(rising)to SYNCpropagationdelay CDR 50 100 ns GDx(rising) SYNCthreshold(rising) V =6V,measuredatRDM 1.2 1.5 V CDR SYNCthreshold(falling) V =6V,measuredatRDM 0.4 0.7 V CDR SYNCpulses Positivepulsewidth 0.2 μs Maximumdutycycle (2) 50% VOLTAGEAMPLIFIER VSENSEvoltage Inregulation,T =25°C 2.97 3 3.03 V A VSENSEvoltage Inregulation 2.94 3 3.06 V VSENSEinputbiascurrent Inregulation 250 500 nA VAOhighvoltage V =2.9V 4.8 5 5.2 V VSENSE VAOlowvoltage V =3.1V 0.05 0.50 V VSENSE g VAOtransconductance V =2.8Vto3.2V,V =3V 70 μS MV VSENSE VAO VAOsinkcurrent,overdrivenlimit V =3.5V,V =3V 30 μA VSENSE VAO VAOsourcecurrent,overdriven V =2.5V,V =3V,SS=3V –30 μA VSENSE VAO VAOsourcecurrent, V =2.5V,V =3V –130 μA overdrivenlimit+I VSENSE VAO SRC MeasuredasV (falling)/V Slew-ratecorrectionthreshold VSENSE VSENSE 92% 93% 95% (regulation) (2) DuetotheinfluenceofthesynchronizationpulsewidthontheprogrammabilityofthemaximumPWMswitchingdutycycle(D ),TI MAX recommendsminimizingthesynchronizationsignaldutycycle. 6 SubmitDocumentationFeedback Copyright©2007–2016,TexasInstrumentsIncorporated ProductFolderLinks:UCC28070
UCC28070 www.ti.com SLUS794F–NOVEMBER2007–REVISEDAPRIL2016 Electrical Characteristics (continued) T =–40°Cto125°C,T =T ,V =12V,GND=0V,R =75kΩ,R =68.1kΩ,R =R =100kΩ,C =2.2nF, A J A CC RT DMX RDM SYN CDR C =C =0.1μF,C =1μF,I =0mA(unlessotherwisenoted) SS VREF VCC VREF PARAMETER TESTCONDITIONS MIN TYP MAX UNIT Slew-ratecorrectionhysteresis MeasuredatVSENSE(rising) 3 9 mV MeasuredatVAO,inadditiontoVAO I Slew-ratecorrectioncurrent –100 μA SRC sourcecurrent Slew-ratecorrectionenable MeasuredatSS(rising) 4 V threshold VAOdischargecurrent V =0.5V,V =1V 10 μA VSENSE VAO SOFT-START I SSsourcecurrent V =0.9V,V =1V –10 μA SS VSENSE SS Adaptivesourcecurrent V =2V,V =1V –1.5 –2.5 mA VSENSE SS AdaptiveSSdisable MeasuredasV –V –30 0 30 mV VSENSE SS SSsinkcurrent V =0.5V,V =0.2V 0.5 0.9 mA VSENSE SS OVERVOLTAGE MeasuredasV (rising)/V V OVPthreshold VSENSE VSENSE 104% 106% 108% OVP (regulation) OVPhysteresis MeasuredatVSENSE(falling) 100 mV MeasuredbetweenVSENSE(rising)and OVPpropagationdelay 0.2 0.3 μs GDx(falling) ZERO-POWER V Zero-powerdetectthreshold MeasuredatVAO(falling) 0.65 0.75 V ZPWR Zero-powerhysteresis 0.15 V MULTIPLIER V ≥1.5V,T =25°C 16 17 18 VAO A V =1.2V,T =25°C 14.5 17 19.5 VAO A k Gainconstant μA MULT V ≥1.5V 15 17 19 VAO V =1.2V 13 17 21 VAO V =0.9V ,V =0.8V –0.2 0 0.2 VINAC PK VAO I Outputcurrent:zero μA IMO V =0V,V =5V –0.2 0 0.2 VINAC VAO QUANTIZEDVOLTAGEFEED-FORWARD V Level1threshold (3) MeasuredatVINAC(rising) 0.6 0.7 0.8 V LVL1 V Level2threshold 1 V LVL2 V Level3threshold 1.2 V LVL3 V Level4threshold 1.4 V LVL4 V Level5threshold 1.65 V LVL5 V Level6threshold 1.95 V LVL6 V Level7threshold 2.25 V LVL7 V Level8threshold 2.6 V LVL8 CURRENTAMPLIFIERS CAOxhighvoltage 5.75 6 V CAOxlowvoltage 0.1 V g CAOxtransconductance 100 μS MC CAOxsinkcurrent,overdriven 50 μA CAOxsourcecurrent,overdriven –50 μA Inputcommonmoderange 0 3.6 V V =6V,T =25°C –4 –8 –13 RSYNTH A Inputoffsetvoltage mV V =6V 0 –8 –20 RSYNTH (3) TheLevel1thresholdrepresentsthezero-crossingdetectionthresholdabovewhichV mustrisetoinitiateanewinputhalf-cycle, VINAC andbelowwhichV mustfalltoterminatethathalf-cycle. VINAC Copyright©2007–2016,TexasInstrumentsIncorporated SubmitDocumentationFeedback 7 ProductFolderLinks:UCC28070
UCC28070 SLUS794F–NOVEMBER2007–REVISEDAPRIL2016 www.ti.com Electrical Characteristics (continued) T =–40°Cto125°C,T =T ,V =12V,GND=0V,R =75kΩ,R =68.1kΩ,R =R =100kΩ,C =2.2nF, A J A CC RT DMX RDM SYN CDR C =C =0.1μF,C =1μF,I =0mA(unlessotherwisenoted) SS VREF VCC VREF PARAMETER TESTCONDITIONS MIN TYP MAX UNIT Inputoffsetvoltage 0 –8 –20 mV MeasuredasphaseAinputoffsetminus Phasemismatch –12 0 12 mV phaseBinputoffset CAOxpulldowncurrent V =0.5V,V =0.2V 0.5 0.9 mA VSENSE CAOx CURRENTSYNTHESIZER V =3V,V =0V 2.91 3 3.09 VSENSE VINAC V Regulationvoltage V RSYNTH V =3V,V =2.85V 0.10 0.15 0.20 VSENSE VINAC Synthesizerdisablethreshold MeasuredatRSYNTH(rising) 5 5.25 V VINACinputbiascurrent 0.250 0.500 μA PEAKCURRENTLIMIT Peakcurrentlimitthreshold V =3.30V,measuredatCSx(rising) 3.27 3.3 3.33 V PKLMT MeasuredbetweenCSx(rising)andGDx Peakcurrentlimitpropagationdelay 60 100 ns (falling)edges PWMRAMP V PWMrampamplitude 3.8 4 4.2 V RMP PWMrampoffsetvoltage T =25°C,R =75kΩ 0.65 0.7 V A RT PWMrampoffsettemperature –2 mV/°C coefficient GATEDRIVE GDA,GDBoutputvoltage,high, V =20V,C =1nF 11.5 13 15 V clamped CC LOAD GDA,GDBoutputvoltage,high C =1nF 10 10.5 V LOAD GDA,GDBoutputvoltage,low C =1nF 0.2 0.3 V LOAD RisetimeGDx 1Vto9V,C =1nF 18 30 ns LOAD FalltimeGDx 9Vto1V,C =1nF 12 25 ns LOAD GDA,GDBoutputvoltage,UVLO V =0V,I ,I =2.5mA 0.7 2 V CC GDA GDB 8 SubmitDocumentationFeedback Copyright©2007–2016,TexasInstrumentsIncorporated ProductFolderLinks:UCC28070
UCC28070 www.ti.com SLUS794F–NOVEMBER2007–REVISEDAPRIL2016 6.6 Typical Characteristics 12 6.18 10 IVCC, VCC= 12 V, enabled 6.12 mA) 8 e (V) 6.06 Supply Current ( 64 IVCC, VCC= 12 V, disabled Reference Voltag 65..0904 2 5.88 0 5.82 –60 –40 –20 0 20 40 60 80 100 120 140 –60 –10 40 90 140 Temperature (°C) Temperature (°C) V =0mA VREF Figure1.VCCSupplyCurrentvsJunctionTemperature Figure2.V vsJunctionTemperature VREF 3.06 0.50 0.45 3.04 0.40 Regulation (V) 33..0002 urrent (mA) 000...233550 ENSE Bias C 0.20 S 2.98 V 0.15 0.10 2.96 0.05 2.94 0 –60 –40 –20 0 20 40 60 80 100 120 140 –60 –10 40 90 140 Temperature (°C) Temperature (°C) Figure3.V RegulationvsJunctionTemperature Figure4.I BiasCurrentvsJunctionTemperature VSENSE VSENSE 180 20 QVFF Level 160 Level 1 Level 2 19 140 A) Level 3 Output Current (m 11208000 LLLLeeeevvvveeeellll 7654 er Constant (mA) 1187 ultiplier 60 Level 8 Multipli 16 M 40 VAO 15 1.2 V 1.5 V 20 3 V 5 V 0 14 0 1 2 3 4 5 6 –60 –40 –20 0 20 40 60 80 100 120 140 VoltageAmplifier Output (V) Temperature (°C) Figure5.IMO,MultiplierOutputCurrentvsV Figure6.MultiplierConstantvsJunctionTemperature VAO Copyright©2007–2016,TexasInstrumentsIncorporated SubmitDocumentationFeedback 9 ProductFolderLinks:UCC28070
UCC28070 SLUS794F–NOVEMBER2007–REVISEDAPRIL2016 www.ti.com Typical Characteristics (continued) 0.50 1 00..4450 ncy (%) 0.8 TRyTp=ic a2l4 F9r ekqΩuency = 30 kHz ue 0.5 Typical Frequency = 100 kHz 0.35 eq RT= 75 kΩ Fr Bias Current (mA) 000...223500 hange in Switching –00..330 Typical Frequency = 290 kHz 0.15 VINAC d C RT= 24.9 kΩ 0.10 01. 2V V malize –0.5 0.05 22 .5V V Nor –0.8 2.85 V 0.00 –1 –60 –10 40 90 140 –60 –40 –20 0 20 40 60 80 100 120 140 Temperature (°C) Temperature (°C) Figure7.I BiasCurrentvsJunctionTemperature Figure8.NormalizedSwitchingFrequencyvs VINAC JunctionTemperature 80 40 20 mplifierTransconductance (nS) 67675500 Amplifier Output Current (mA) ––––842600000 A e Voltage 55 Voltag –100 –120 50 –140 –60 –40 –20 0 20 40 60 80 100 120 140 2.5 2.6 2.7 2.8 2.9 3.0 3.1 3.2 3.3 3.4 3.5 Temperature (°C) VSENSE (V) Figure9.VAO,VoltageAmplifierTransconductancevs Figure10.VoltageAmplifierTransferFunctionvsV VSENSE JunctionTemperature 110 5 105 0 S) nce (n 100 mV) CAx + 3σ OxTranjsconducta 9950 CAx Input Offset ( ––150 CAxAVG A CAx - 3σ C –15 85 80 –20 –60 –40 –20 0 20 40 60 80 100 120 140 –60 –40 –20 0 20 40 60 80 100 120 140 Temperature (°C) Temperature (°C) 0.8-VCommonMode Figure11.CurrentAmplifierTransconductancevs Figure12.CAxInputOffsetVoltagevs JunctionTemperature JunctionTemperature 10 SubmitDocumentationFeedback Copyright©2007–2016,TexasInstrumentsIncorporated ProductFolderLinks:UCC28070
UCC28070 www.ti.com SLUS794F–NOVEMBER2007–REVISEDAPRIL2016 Typical Characteristics (continued) 15 5 mV) 10 0 Voltage ( 5 A- B + 3σ mV) CAx + 3σ A2 Relative Offset –50 A- BAVG CAx Input Offset ( ––150 CAxAVG C A1 to A- B - 3σ –15 CAx - 3σ C –10 –15 –20 –60 –40 –20 0 20 40 60 80 100 120 140 –60 –40 –20 0 20 40 60 80 100 120 140 Tempterature (°C) Temperature (°C) 0.8-VCommonMode 2-VCommonMode Figure13.CA1toCA2RelativeOffsetvs Figure14.CAxInputOffsetVoltagevs JunctionTemperature JunctionTemperature 15 5 mV) 10 0 ge ( A- B + 3σ Volta 5 mV) CAx + 3σ A2 Relative Offset –50 A- BAVG CAx Input Offset ( ––150 CAxAVG CA1 to C –10 A- B - 3σ –15 CAx - 3σ –15 –20 –60 –40 –20 0 20 40 60 80 100 120 140 –60 –40 –20 0 20 40 60 80 100 120 140 Temperature (°C) Temperature (°C) 2-VCommonMode 3.6-VCommonMode Figure15.CA1toCA2RelativeOffsetvs Figure16.CAxInputOffsetVoltagevs JunctionTemperature JunctionTemperature 15 V) 10 m ge ( A- B + 3σ a Volt 5 et Offs e 0 ativ A- BAVG el R A2 –5 C o A- B - 3σ 1 t A C –10 –15 –60 –40 –20 0 20 40 60 80 100 120 140 Temperature (°C) 3.6-VCommonMode Figure17.CA1toCA2RelativeOffsetvsJunctionTemperature Copyright©2007–2016,TexasInstrumentsIncorporated SubmitDocumentationFeedback 11 ProductFolderLinks:UCC28070
UCC28070 SLUS794F–NOVEMBER2007–REVISEDAPRIL2016 www.ti.com 7 Detailed Description 7.1 Overview The UCC28070 power factor corrector IC controls two CCM (Continuous Conduction Mode) Boost PFC power stages operating 180° out of phase with each other. This interleaving action reduces the input and output ripple currents so that less EMI filtering is needed and allows operation at higher power levels than a non-interleaved solution. The UCC28070 can operate over a wide range of frequencies, making it suitable for use with both MOSFET and IGBT power switches. Multiple UCC28070 controllers can be synchronized for use in higher power applications wheremorethantwointerleavedpowerstagesareneeded. This device is especially suited to high-performance, high-power PFC applications where the use of Average CurrentModePWMcontrolgiveslowTHD. 12 SubmitDocumentationFeedback Copyright©2007–2016,TexasInstrumentsIncorporated ProductFolderLinks:UCC28070
UCC28070 www.ti.com SLUS794F–NOVEMBER2007–REVISEDAPRIL2016 7.2 Functional Block Diagram + VSENSE OVP VCC 15 Fault 3.18V 3.08V 25V 0.75V 160On oC ThermSD ReStart Ext.Disable + 0.60V VREF 13 6V Linear EN + 140Off SS Regulator 8V S Q 0.75V + 0.60V VSENSE R Q GND 16 + 0.90V UVLO ZeroPwr 0.75V 10.2V + VAO 9.2V 6 IMO 5 VINAC DMAX 20 Voltage 250nA Feed- CLKA RT 19 OFrsecqil.laDtoitrhwer/ CLKB IIMO=VVINACK∗VF(FVVAO–1)∗17uA FoKrwVFaFrd OffA x OffB Mult. / x 3 VAO RDM/ 2 SYNC ReStart + SS SYNC Logic 100uA 4V 5V SlewRate SYNC Dither Correction + 2.8V CDR 1 + Enable Disable 10uA 5V GmAmp - 4 VSENSE VA+ 3V + 250nA AdaptiveSS PKLMT 10 IpeakA ReStart 1mA + ISS + 10uA Control ReStart Logic Ext.Disable CSA 9 IpeakB + + PWM1 18 SS CA1 VCC GmAmp + S Q (Clampedat13.5V) OutA CSB 8 OutB OffA CLKA R Q Driver 14 GDA Current IpeakA Synthesizer Fault GND RSYNTH 7 Disable + PWM2 CA2 + VINAC VCC 5V VSENSE GmAmp + S Q (Clampedat13.5V) CAOA 12 IpeOafkfBB CLKB R Q Driver 17 GDB Fault GND CAOB 11 Copyright © 2016,Texas Instruments Incorporated Copyright©2007–2016,TexasInstrumentsIncorporated SubmitDocumentationFeedback 13 ProductFolderLinks:UCC28070
UCC28070 SLUS794F–NOVEMBER2007–REVISEDAPRIL2016 www.ti.com 7.3 Feature Description 7.3.1 Interleaving One of the main benefits from the 180° interleaving of phases is significant reductions in the high-frequency ripple components of both the input current and the current into the output capacitor of the PFC preregulator. Compared to that of a single-phase PFC stage of equal power, the reduced ripple on the input current eases the burden of filtering conducted-EMI noise and helps reduce the EMI filter and C sizes. Additionally, reduced high- IN frequency ripple current into the PFC output capacitor, C , helps to reduce its size and cost. Furthermore, with OUT reduced ripple and average current in each phase, the boost inductor size can be smaller than in a single-phase design[1]. Ripple current reduction due to interleaving is often referred to as ripple cancellation, but strictly speaking, the peak-to-peak ripple is completely cancelled only at 50% duty-cycle in a 2-phase system. At duty-cycles other than 50%, ripple reduction occurs in the form of partial cancellation due to the superposition of the individual phase currents. Nevertheless, compared to the ripple currents of an equivalent single-phase PFC preregulator, those of a 2-phase interleaved design are extraordinarily smaller [1]. Independent of ripple cancellation, the frequencyoftheinterleavedripple,atboththeinputandoutput,is2 ×f . PWM On the input, 180° interleaving reduces the peak-to-peak ripple amplitude to ½ or less of the ripple amplitude of theequivalentsingle-phasecurrent. On the output, 180° interleaving reduces the rms value of the PFC-generated ripple current in the output capacitorbyafactorofslightlymorethan √2,forPWMduty-cycles>50%. Thiscanbeseeninthefollowingderivations,adaptingthemethodbyErickson[2]. In a single-phase PFC preregulator, the total rms capacitor current contributed by the PFC stage at all duty- cyclescanbeshowntobeapproximatedby: æI ö ææ16´V ö ö iCRMS1j =çè hO ÷ø ççèçè3p´VOM ÷ø-h2÷÷ø (1) In a dual-phase interleaved PFC preregulator, the total rms capacitor current contributed by the PFC stage for D>50%canbeshowntobeapproximatedby: æI ö ææ16´V ö ö iCRMS2j =çè hO ÷ø ççèçè6p´VOM ÷ø-h2÷÷ø (2) In these equations, I = average PFC output load current, V = average PFC output voltage, V = peak of the O O M input ac-line voltage, and η = efficiency of the PFC stage at these conditions. It can be seen that the quantity under the radical for i is slightly smaller than ½ of that under the radical for i . The rms currents shown Crms2φ Crms1φ contain both the low-frequency and the high-frequency components of the PFC output current. Interleaving reducesthehigh-frequencycomponent,butnotthelow-frequencycomponent. 14 SubmitDocumentationFeedback Copyright©2007–2016,TexasInstrumentsIncorporated ProductFolderLinks:UCC28070
UCC28070 www.ti.com SLUS794F–NOVEMBER2007–REVISEDAPRIL2016 Feature Description (continued) 7.3.2 ProgrammingthePWMFrequencyandMaximumDuty-CycleClamp The PWM frequency and maximum duty-cycle clamps for both GDx outputs of the UCC28070 are set through the selection of the resistors connected to the RT and DMAX pins, respectively. The selection of the RT resistor (R )directlysetsthePWMfrequency(f ). RT PWM 7500 R (kW)= RT f (kHz) PWM (3) OnceR hasbeendetermined,theD resistor(R )maybederived. RT MAX DMX R =R ´(2´D -1) DMX RT MAX where • D isthedesiredmaximumPWMduty-cycle (4) MAX 7.3.3 FrequencyDithering(MagnitudeandRate) Frequency dithering refers to modulating the switching frequency to achieve a reduction in conducted-EMI noise beyond the capability of the line filter alone. The UCC28070 implements a triangular modulation method which results in equal time spent at every point along the switching frequency range. This total range from minimum to maximum frequency is defined as the dither magnitude, and is centered around the nominal switching frequency f set with R . For example, a dither magnitude of 20 kHz on a nominal f of 100 kHz results in a PWM RT PWM frequency range of 100 kHz ±10 kHz. Furthermore, the programmed duty-cycle clamp set by R remains DMX constantattheprogrammedvalueacrosstheentirerangeofthefrequencydithering. The rate at which f traverses from one extreme to the other and back again is defined as the dither rate. For PWM example, a dither rate of 1 kHz would linearly modulate the nominal frequency from 110 kHz to 90 kHz to 110 kHz once every millisecond. A good initial design target for dither magnitude is ±10% of f . Most boost PWM components can tolerate such a spread in f . The designer can then iterate around there to find the best PWM compromisebetweenEMIreduction,componenttolerances,andloopstability. ThedesireddithermagnitudeissetbyaresistorfromtheRDMpintoGND,ofvaluecalculatedwithEquation5: 937.5 R (kW)= RDM f (kHz) DM (5) Once the value of R is determined, the desired dither rate may be set by a capacitor from the CDR pin to RDM GND,ofvaluecalculatedwithEquation6: æR (kW)ö C (pF)= 66.7´ç RDM ÷ CDR f (kHz) è ø DR (6) Frequency dithering may be fully disabled by forcing the CDR pin > 5 V or by connecting it to VREF (6 V) and connecting the RDM pin directly to GND. (If populated, the relatively high impedance of the RDM resistor may allow system switching noise to couple in and interfere with the controller timing functions if not bypassed with a lowimpedancepathwhenditheringisdisabled.) If an external frequency source is used to synchronize f and frequency dithering is desired, the external PWM frequency source must provide the dither magnitude and rate functions as the internal dither circuitry is disabled topreventundesiredperformanceduringsynchronization.(SeeExternalClockSynchronizationformoredetails.) Copyright©2007–2016,TexasInstrumentsIncorporated SubmitDocumentationFeedback 15 ProductFolderLinks:UCC28070
UCC28070 SLUS794F–NOVEMBER2007–REVISEDAPRIL2016 www.ti.com Feature Description (continued) 7.3.4 ExternalClockSynchronization The UCC28070 has also been designed to be easily synchronized to almost any external frequency source. By disabling frequency dithering (pulling CDR > 5 V), the SYNC circuitry is enabled permitting the internal oscillator to be synchronized with pulses presented on the RDM pin. To ensure a precise 180° phase shift is maintained between the GDA and GDB outputs, the frequency (f ) of the pulses presented at the RDM pin must be at SYNC twicethedesiredf .Forexample,ifa100-kHzswitchingfrequencyisdesired,thef shouldbe200kHz. PWM SYNC f f = SYNC PWM 2 (7) To ensure the internal oscillator does not interfere with the SYNC function, R must be sized to set the internal RT oscillatorfrequencyatleast10%belowf . SYNC 15000 R (kW)= ´1.1 RT f (kHz) SYNC (8) It must be noted that the PWM modulator gain is reduced by a factor equivalent to the scaled R due to a direct RT correlation between the PWM ramp current and R . Adjustments to the current loop gains should be made RT accordingly. It must also be noted that the maximum duty-cycle clamp programmability is affected during external synchronization. The internal timing circuitry responsible for setting the maximum duty cycle is initiated on the falling edge of the synchronization pulse. Therefore, the selection of R becomes dependent on the DMX synchronizationpulsewidth(t ). SYNC D = t ´f SYNC SYNC SYNCForuseinR equationimmediatelybelow. (9) DMX æ 15000 ö R (kW)=ç ÷´(2´D -1-D ) DMX f (kHz) MAX SYNC è ø SYNC (10) Consequently to minimize the impact of the t it is clearly advantageous to use the smallest synchronization SYNC pulsewidthfeasible. NOTE When external synchronization is used, a propagation delay of approximately 50 ns to 100 ns exists between internal timing circuits and the falling edge of the SYNC signal, which may result in reduced OFF-time at the highest of switching frequencies. Therefore, R DMX should be adjusted downward slightly by (t – 0.1 μs) / t to compensate. At lower SYNC SYNC SYNC frequencies, this delay becomes an insignificant fraction of the PWM period, and canbeneglected. 16 SubmitDocumentationFeedback Copyright©2007–2016,TexasInstrumentsIncorporated ProductFolderLinks:UCC28070
UCC28070 www.ti.com SLUS794F–NOVEMBER2007–REVISEDAPRIL2016 Feature Description (continued) 7.3.5 Multi-phaseOperation External synchronization also facilitates using more than 2 phases for interleaving. Multiple UCC28070s can easily be paralleled to add an even number of additional phases for higher-power applications. With appropriate phase-shifting of the synchronization signals, even more input and output ripple current cancellation can be obtained. (An odd number of phases can be accommodated if desired, but the ripple cancellation would not be optimal.)For4-,6-,orany2×n-phases(wheren=thenumberofUCC28070controllers),eachcontrollershould receive a SYNC signal which is 360/n degrees out of phase with each other. For a 4-phase application interleaving with two controllers, SYNC1 should be 180° out of phase with SYNC2 for optimal ripple cancellation. Similarly for a 6-phase system, SYNC1, SYNC2, and SYNC3 should be 120° out of phase with each other for optimalripplecancellation. In a multi-phase interleaved system, each current loop is independent and treated separately; however, there is only one common voltage loop. To maintain a single control loop, all VSENSE, VINAC, SS, IMO, and VAO signals are paralleled, respectively between the n controllers. Where current-source outputs are combined (SS, IMO, VAO), the calculated load impedances must be adjusted by 1/n to maintain the same performance as with asinglecontroller. Figure18illustratestheparallelingoftwocontrollersfora4-phase90-degree-interleavedPFCsystem. 7.3.6 VSENSEandVINACResistorConfiguration The primary purpose of the VSENSE input is to provide the voltage feedback from the output to the voltage control loop. Thus, a traditional resistor-divider network must be sized and connected between the output capacitor and the VSENSE pin to set the desired output voltage based on the 3-V regulation voltage on VSENSE. A unique aspect of the UCC28070 is the need to place the same resistor-divider network on the V side of the IN inductor to the VINAC pin. This provides the scaled input voltage monitoring needed for the linear multiplier and current synthesizer circuitry. It is not required that the actual resistance of the VINAC network be identical to the VSENSE network, but it is necessary that the attenuation (k ) of the two divider networks be equivalent for R properPFCoperation. R k = B R (R +R ) A B (11) In noisy environments, it may be beneficial for small filter capacitors to be applied to the VSENSE and VINAC inputs to avoid the destabilizing effects of excessive noise on these inputs. If applied, the RC time-constant should not exceed 100 μs on the VSENSE input to avoid significant delay in the output transient response. The RCtime-constantshouldalsonotexceed100μsontheVINACinputtoavoiddegradingofthewave-shapezero- crossings. Usually, a time constant of 3 / f is adequate to filter out typical noise on VSENSE and VINAC. PWM Some design and test iteration may be required to find the optimal amount of filtering required in a particular application. 7.3.7 VSENSEandVINACOpen-CircuitProtection BoththeVSENSEandVINACpinshavebeendesignedwithaninternal250-nAcurrentsinktoensurethatinthe event of an open circuit at either pin, the voltage is not left undefined, and the UCC28070 remains in a safe operatingmode. Copyright©2007–2016,TexasInstrumentsIncorporated SubmitDocumentationFeedback 17 ProductFolderLinks:UCC28070
UCC28070 SLUS794F–NOVEMBER2007–REVISEDAPRIL2016 www.ti.com Feature Description (continued) V IN L1 D1 – + ToCSB1 VREF1 1 CDR DMAX20 RDMX1 RS1 T1 2 RDM RT 19 3 VAO SS 18 RRT1 RA 4 VSENSE GDB17 M1 5 VINAC GND16 6 IMO VCC15 12Vto21V RB 7 RSYNTH GDA14 CSB1 8 CSB VREF13 VREF1 L2 D2 FromIxfrms 9 CSA CAOA12 CSA1 ToCSA1 10 PKLMT CAOB11 RS2 T2 1N RSY M2 CZV RPK1 CZC CZC MO CREF CPV RI CPC CPC RPK2 CSS RZV RZC RZC VOUT RZC RZC RA COUT CPC CPC CREF RB CZC CZC Vin L3 D3 ToCSA2 2N RSY 10 PKLMT CAOB11 RS3 T3 CSA2 9 CSA CAOA12 FromIxfrms 8 CSB VREF13 VREF2 CSB2 M3 7 RSYNTH GDA14 6 IMO VCC15 12Vto21V 5 VINAC GND16 4 VSENSE GDB17 L4 3 VAO SS 18 D4 RRT2 2 RDM RT 19 ToCSB2 1 CDR DMAX20 Synchronized RDMX2 RS4 T4 Clocks with 180° PhaseShift M4 Copyright © 2016,Texas Instruments Incorporated Figure18. SimplifiedFour-PhaseApplicationDiagramUsingTwoUCC28070Devices 18 SubmitDocumentationFeedback Copyright©2007–2016,TexasInstrumentsIncorporated ProductFolderLinks:UCC28070
UCC28070 www.ti.com SLUS794F–NOVEMBER2007–REVISEDAPRIL2016 Feature Description (continued) 7.3.8 CurrentSynthesizer One of the most prominent innovations in the UCC28070 design is the current synthesizer circuitry that synchronouslymonitorstheinstantaneousinductorcurrentthroughacombinationofON-timesamplingandOFF- timedown-slopeemulation. During the ON-time of the GDA and GDB outputs, the inductor current is recorded at the CSA and CSB pins, respectively, through the current transformer network in each output phase. Meanwhile, the continuous monitoring of the input and output voltages through the VINAC and VSENSE pins permits the UCC28070 to internallyrecreatethedown-slopeoftheinductorcurrentduringtherespectiveOFF-timeofeachoutput.Through the selection of the RSYNTH resistor (R ), based on Equation 12, the internal response may be adjusted to SYN accommodatethewiderangeofinductancesexpectedacrossthewidearrayofapplications. During inrush surge events at power up and AC drop-out recovery, V < V , the synthesized downslope VSENSE VINAC becomes zero. In this case, the synthesized inductor current remains above the IMO reference and the current loop drives the duty cycle to zero. This avoids excessive stress on the MOSFETs during the surge event. Once V fallsbelowV ,thedutycycleincreasesuntilsteady-stateoperationresumes. VINAC VSENSE Waveformat Synthesized CSx input down-slope CurrentSynthesizer outputtoCA Figure19. DownslopeoftheInductorCurrent (10´N ´L (mH)´k ) R (kW)= CT B R SYN R (W) S where: • L =NominalZero-BiasBoostInductance(μH) B • R =SenseResistor(Ω) S • N =Current-senseTransformerturnsratio CT • k =R /(R +R )=theresistor-dividerattenuationattheVSENSEandVINACpins (12) R B A B Copyright©2007–2016,TexasInstrumentsIncorporated SubmitDocumentationFeedback 19 ProductFolderLinks:UCC28070
UCC28070 SLUS794F–NOVEMBER2007–REVISEDAPRIL2016 www.ti.com Feature Description (continued) 7.3.9 ProgrammablePeakCurrentLimit The UCC28070 has been designed with a programmable cycle-by-cycle peak current limit dedicated to disabling either the GDA or GDB output whenever the corresponding current-sense input (CSA or CSB, respectively) rises above the voltage established on the PKLMT pin. Once an output has been disabled through the detection of peak current limit, the output remains disabled until the next clock cycle initiates a new PWM period. The programming range of the PKLMT voltage extends to upwards of 4 V to permit the full use of the 3-V average current sense signal range; however, note that the linearity of the current amplifiers begins to compress above 3.6V. A resistor-divider network from VREF to GND can easily program the peak current limit voltage on PKLMT, provided the total current out of VREF is less than 2 mA to avoid drooping of the 6-V VREF voltage. TI recommends a load of less than 0.5 mA, but if the resistance on PKLMT is very high, TI recommends a small filtercapacitoronPKLMTtoavoidoperationalproblemsinhigh-noiseenvironments. PKLMT ExternallyProgrammablePeak 10 CurrentLimitlevel(PKLMT) IPEAKx + ToGate-Drive Shut-down CSx DI Current ToCurrent Synthesizer Amplifier 3VAverageCurrent-sense SignalRange,plusRipple Figure20. ExternallyProgrammablePeakCurrentLimit 7.3.10 LinearMultiplierandQuantizedVoltageFeedForward The UCC28070 multiplier generates a reference current which represents the desired wave shape and proportionalamplitudeoftheACinputcurrent.ThiscurrentisconvertedtoareferencevoltagesignalbytheR IMO resistor which is scaled in value to match the voltage of the current-sense signals. The instantaneous multiplier current is dependent upon the rectified, scaled input voltage V and the voltage-error amplifier output V . VINAC VAO V conveysthreepiecesofinformationtothemultiplier: VINAC • Theoverallwave-shapeoftheinputvoltage(typicallysinusoidal) • Theinstantaneousinputvoltagemagnitudeatanypointinthelinecycle • Thermsleveloftheinputvoltage. V representsthetotaloutputpowerofthePFCpreregulator. VAO A major innovation in the UCC28070 multiplier architecture is the internal quantized V feed-forward (Q ) RMS VFF circuitry, which eliminates the requirement for external filtering of the VINAC signal and the subsequent slow response to transient line variations. A unique circuit algorithm detects the transition of the peak of V VINAC through seven thresholds and generates an equivalent VFF level centered within the 8-Q ranges. The VFF boundaries of the ranges expand with increasing V to maintain an approximately equal-percentage delta IN betweenlevels.These8-Q levelsarespacedtoaccommodatethefulluniversallinerangeof85to265V . VFF RMS 20 SubmitDocumentationFeedback Copyright©2007–2016,TexasInstrumentsIncorporated ProductFolderLinks:UCC28070
UCC28070 www.ti.com SLUS794F–NOVEMBER2007–REVISEDAPRIL2016 Feature Description (continued) A great benefit of the Q architecture is that the fixed k factors eliminate any contribution to distortion of the VFF VFF multiplier output, unlike an externally-filtered VINAC signal which unavoidably contains 2nd-harmonic distortion components. Furthermore, the Q algorithm allows for rapid response to both increasing and decreasing VFF changes in input rms voltage so that disturbances transmitted to the PFC output are minimized. 5% hysteresis in the level thresholds help avoid chattering between Q levels for V voltage peaks near a particular VFF VINAC threshold or containing mild ringing or distortion. The Q architecture requires that the input voltage be largely VFF sinusoidal, and relies on detecting zero-crossings to adjust Q downward on decreasing input voltage. Zero- VFF crossingsaredefinedasV fallingbelow0.7Vforatleast50μs,typically. VINAC Table 1 shows the relationship between the various V peak voltages and the corresponding k terms for VINAC VFF themultiplierequation. Table1.V PeakVoltages VINAC LEVEL V PEAKVOLTAGE k (V2) V PEAKVOLTAGE (1) VINAC VFF IN 8 2.6V≤V 3.857 >345V VINAC(pk) 7 2.25V≤V <2.6V 2.922 300Vto345V VINAC(pk) 6 1.95V≤V <2.25V 2.199 260Vto300V VINAC(pk) 5 1.65V≤V <1.95V 1.604 220Vto260V VINAC(pk) 4 1.4V≤V <1.65V 1.156 187Vto220V VINAC(pk) 3 1.2V≤V <1.4V 0.839 160Vto187V VINAC(pk) 2 1V≤V <1.2V 0.600 133Vto160V VINAC(pk) 1 V ≤1V 0.398 <133V VINAC(pk) (1) TheV peakvoltageboundaryvalueslistedabovearecalculatedbasedona400-VPFCoutputvoltageandtheuseofamatched IN resistor-dividernetwork(k =3V/400V=0.0075)onVINACandVSENSE(asrequiredforcurrentsynthesis).WhenV isdesigned R OUT tobehigherorlowerthan400V,k =3V/V ,andtheV peakvoltageboundaryvaluesforeachQ leveladjusttoV / R OUT IN VFF VINAC(pk) k . R ThemultiplieroutputcurrentI foranylineandloadconditioncanthusbedeterminedusingEquation13: IMO 17mA´(V )´(V -1) I = VINAC VAO IMO k VFF (13) Because the k value represents the scaled (V )2 at the center of a level, V adjusts slightly upwards or VFF RMS VAO downwards when V is either lower or higher than the center of the Q voltage range to compensate for VINAC(pk) VFF the difference. This is automatically accomplished by the voltage loop control when V varies, both within a level IN andafteratransitionbetweenlevels. The output of the voltage-error amplifier (V ) is clamped at 5 V, which represents the maximum PFC output VAO power. This value is used to calculate the maximum reference current at the IMO pin, and sets a limit for the maximuminputpowerallowed(and,asaconsequence,limitsmaximumoutputpower). Unlike a continuous V situation, where maximum input power is a fixed power at any V input, the discrete FF RMS Q levels permit a variation in maximum input power within limited boundaries as the input V varies within VFF RMS eachlevel. The lowest maximum power limit occurs at the V voltage of 0.76 V, while the highest maximum power limit VINAC occurs at the increasing threshold from level-1 to level-2. This pattern repeats at every level transition threshold, considering that decreasing thresholds are 95% of the increasing threshold values. Below V = 0.76 V, P is VINAC IN alwayslessthanP ,fallinglinearlytozerowithdecreasinginputvoltage. IN(max) Forexample,todesignforthelowestmaximumpowerallowable,determinethemaximumsteady-state(average) output power required of the PFC preregulator and add some additional percentage to account for line drop-out recovery power (to recharge C while full load power is drawn) such as 10% or 20% of P . Then apply OUT OUT(max) theexpectedefficiencyfactortofindthelowestmaximuminputpowerallowable: 1.1´P P = OUT(max) IN(max) h (14) Copyright©2007–2016,TexasInstrumentsIncorporated SubmitDocumentationFeedback 21 ProductFolderLinks:UCC28070
UCC28070 SLUS794F–NOVEMBER2007–REVISEDAPRIL2016 www.ti.com At the P design threshold, V = 0.76 V, hence Q = 0.398 and input V = 73 V (accounting for IN(max) VINAC VFF AC RMS 2‑Vbridge-rectifierdrop)foranominal400-Voutputsystem. P I = IN(max) IN(rms) 73 V RMS (15) I =1.414´I IN(pk) IN(rms) (16) This I value represents the combined average current through the boost inductors at the peak of the line IN(pk) voltage. Each inductor current is detected and scaled by a current-sense transformer (CT). Assuming equal currents through each interleaved phase, the signal voltage at each current sense input pin (CSA and CSB) is developed across a sense resistor selected to generate approximately 3 V based on ½I × R / N , where IN(pk) S CT R isthecurrentsenseresistorandN istheCTturns-ratio. S CT I isthencalculatedatthatsamelowestmaximum-powerpoint,as: IMO (0.76 V)(5 V-1V) I =17mA´ =130mA IMO(max) 0.398 (17) R isselectedsuchthat: IMO R R ´I = 1´I ´ S IMO IMO(max) 2 IN(pk) N CT (18) Therefore: ( ) 1´I ´R R = 2 IN(pk) S IMO ( ) N ´I CT IMO(max) (19) At the increasing side of the level-1 to level-2 threshold, note that the IMO current would allow higher input currentsatlow-line: (1V)(5 V-1V) I =17mA´ =171mA IMO(L1-L2) 0.398 (20) However, this current may easily be limited by the programmable peak current limiting (PKLMT) feature of the UCC28070ifrequiredbythepowerstagedesign. The same procedure can be used to find the lowest and highest input power limits at each of the Q level VFF transition thresholds. At higher line voltages, where the average current with inductor ripple is traditionally below the PKLMT threshold, the full variation of maximum input power is seen, but the input currents are inherently belowthemaximumacceptablecurrentlevelsofthepowerstage. The performance of the multiplier in the UCC28070 has been significantly enhanced when compared to previous generation PFC controllers, with high linearity and accuracy over most of the input ranges. The accuracy is at its worst as V approaches 1 V because the error of the (V – 1) subtraction increases and begins to distort the VAO VAO IMOreferencecurrenttoagreaterdegree. 7.3.11 EnhancedTransientResponse(VASlew-RateCorrection) Due to the low-voltage loop bandwidth required to maintain proper PFC and ignore the slight ripple at twice line frequency on the output, the response of ordinary controllers to input voltage and load transients are also slow. However, the Q function effectively handles the line transient response with the exception of any minor VFF adjustments needed within a Q level. Load transients on the other hand can only be handled by the voltage VFF loop; therefore, the UCC28070 has been designed to improve its transient response by pulling up on the output of the voltage amplifier (V ) with an additional 100 μA of current in the event the voltage on VSENSE drops VAO below 93% of regulation (2.79 V). During a soft-start cycle, when V is ramping up from the 0.75-V PFC VSENSE Enable threshold, the 100-μA correction current source is disabled to ensure the gradual and controlled ramping ofoutputvoltageandcurrentduringasoftstart. 22 SubmitDocumentationFeedback Copyright©2007–2016,TexasInstrumentsIncorporated ProductFolderLinks:UCC28070
UCC28070 www.ti.com SLUS794F–NOVEMBER2007–REVISEDAPRIL2016 7.3.12 VoltageBiasing(V andV ) CC VREF The UCC28070 operates within a V bias supply range of 10 V to 21 V. An undervoltage lockout (UVLO) CC threshold prevents the PFC from activating until V > 10.2 V, and 1 V of hysteresis assures reliable start-up CC from a possibly low-compliance bias source. An internal 25-V Zener-like clamp on the VCC pin is intended only toprotectthedevicefrombriefenergy-limitedsurgesfromthebiassupply,andshouldnotbeusedasaregulator withacurrent-limitedsource. At minimum, a 0.1-μF ceramic bypass capacitor must be applied from VCC to GND close to the device pins to provide local filtering of the bias supply. Larger values may be required depending on I peak current CC magnitudesanddurationstominimizeripplevoltageonVCC. To provide a smooth transition out of UVLO and to make the 6-V voltage reference available as early as possible,theoutputfromVREFisenabledwhenV exceeds8Vtypically. CC The VREF circuitry is designed to provide the biasing of all internal control circuits and for limited use externally. At minimum, a 22-nF ceramic bypass capacitor must be applied from VREF to GND close to the device pins to ensure stability of the circuit. External load current on the VREF pin should be limited to less than 2 mA, or degradedregulationmayresult. 7.3.13 PFCEnableandDisable The UCC28070 contains two independent circuits dedicated to disabling the GDx outputs based on the biasing conditions of the VSENSE or SS pins. The first is a PFC Enable which monitors V and holds off soft-start VSENSE and the overall PFC function until the output has pre-charged to approximately 25%. Prior to V reaching VSENSE 0.75 V, almost all of the internal circuitry is disabled. Once V reaches 0.75 V and V < 0.75 V, the VSENSE VAO oscillator, multiplier, and current synthesizer are enabled and the SS circuitry begins to ramp up the voltage on the SS pin. The second circuit provides an external interface to emulate an internal fault condition to disable the GDx output without fully disabling the voltage loop and multiplier. By externally pulling the SS pin below 0.6 V, the GDx outputs are immediately disabled and held low. Assuming no other fault conditions are present, normal PWM operation resumes when the external SS pulldown is released. The external pulldown must be sized large enough to override the internal 1.5-mA adaptive SS pullup once the SS voltage falls below the disable threshold. TI recommends using a MOSFET with less than 100-Ω R resistance to ensure the SS pin is held DS(on) adequatelybelowthedisablethreshold. 7.3.14 AdaptiveSoftStart To maintain a controlled power up, the UCC28070 has been designed with an adaptive soft-start function that overridestheinternalreferencevoltagewithacontrolledvoltagerampduringpowerup.Oninitialpowerup,once V exceeds the 0.75-V enable threshold (V ), the internal pulldown on the SS pin is released, and the VSENSE EN 1.5‑mA adaptive soft-start current source is activated. This 1.5-mA pull-up almost immediately pulls the SS pin to 0.75 V (V ) to bypass the initial 25% of dead time during a traditional 0 V to Vregulation SS ramp. Once the VSENSE SS pin has reached the voltage on VSENSE, the 10-μA soft-start current (I ) takes over. Thus, through the SS selection of the soft-start capacitor (C ), the effective soft-start time (t ) may be easily programmed based on SS SS Equation21. æ2.25 Vö t =C ´ SS SS çè 10mA ÷ø (21) Often, a system restart is desired following a brief shut-down. In such a case, VSENSE may still have substantial voltage if V has not fully discharged or if high line has peak charged C . To eliminate the delay caused by OUT OUT chargingC from0VuptotheprechargedV withonlythe10-μAcurrentsourceandminimizeanyfurther SS VSENSE output voltage sag, the adaptive soft start uses a 1.5-mA current source to rapidly charge C to V , after SS VSENSE which time the 10-μA source controls the V rise at the desired soft-start ramp rate. In such a case, t is SS SS estimatedasfollows: æ3 V-V ö t =C ´ VSENSE0 SS SS çè 10mA ÷ø where • V isthevoltageatVSENSEatthemomentasoftstartorrestartisinitiated (22) VSENSE0 Copyright©2007–2016,TexasInstrumentsIncorporated SubmitDocumentationFeedback 23 ProductFolderLinks:UCC28070
UCC28070 SLUS794F–NOVEMBER2007–REVISEDAPRIL2016 www.ti.com NOTE For soft start to be effective and avoid overshoot on V , the SS ramp must be slower OUT thanthevoltage-loopcontrolresponse.ChooseC ≥C toensurethis. SS VZ (V) V SS V VSENSE VSSifnoadaptivecurrent Time(s) PFCexternally Reduceddelaytoregulation disableddueto AC-Linerecovers AC-linedrop-out andSSpinreleased Figure21. Soft-StartRampRate 7.3.15 PFCStart-UpHoldOff An additional feature designed into the UCC28070 is the Start-Up Hold Off logic that prevents the device from initiating a soft-start cycle until the VAO pin is below the zero-power threshold (0.75 V). This feature ensures that theSScycleinitiatesfromzero-powerandzeroduty-cyclewhilepreventingthepotentialforanysignificantinrush currentsduetostoredchargeintheVAOcompensationnetwork. 7.3.16 OutputOvervoltageProtection(OVP) Because of the high voltage output and a limited design margin on the output capacitor, output overvoltage protection is essential for PFC circuits. The UCC28070 implements OVP through the continuous monitoring of V . In the event V rises above 106% of regulation (3.18 V), the GDx outputs are immediately VSENSE VSENSE disabled to prevent the output voltage from reaching excessive levels. Meanwhile the CAOx outputs are pulled low to ensure a controlled recovery starting from 0% duty-cycle after an OVP fault is released. Once V has VSENSE droppedbelow3.08V,thePWMoperationresumesnormaloperation. 7.3.17 Zero-PowerDetection To prevent undesired performance under no-load and near no-load conditions, the UCC28070 zero-power detection comparator is designed to disable both GDA and GDB outputs in the event V voltage falls below VAO 0.75 V. The 150 mV of hysteresis ensures that the outputs remain disabled until V has nearly risen back into VAO thelinearrangeofthemultiplier(V ≥0.9V). VAO 7.3.18 ThermalShutdown To protect the power supplies from silicon failures at excessive temperatures, the UCC28070 has an internal temperature-sensing comparator that shuts down nearly all of the internal circuitry, and disables the GDA and GDB outputs, if the die temperature rises above 160°C. Once the die temperature falls below 140°C, the device bringstheoutputsupthroughatypicalsoftstart. 24 SubmitDocumentationFeedback Copyright©2007–2016,TexasInstrumentsIncorporated ProductFolderLinks:UCC28070
UCC28070 www.ti.com SLUS794F–NOVEMBER2007–REVISEDAPRIL2016 7.3.19 CurrentLoopCompensation The UCC28070 incorporates two identical and independent transconductance-type current-error amplifiers (one for each phase) with which to control the shaping of the PFC input current waveform. The current-error amplifier (CA) forms the heart of the embedded current control loop of the boost PFC preregulator, and is compensated for loop stability using familiar principles [4, 5]. The output of the CA for phase-A is CAOA, and that for phase-B is CAOB. Because the design considerations are the same for both, they are collectively referred to as CAOx, wherexisAorB. In a boost PFC preregulator, the current control loop comprises the boost power plant stage, the current sensing circuitry, the wave-shape reference, the PWM stage, and the CA with compensation components. The CA compares the average boost inductor current sensed with the wave-shape reference from the multiplier stage andgeneratesanoutputcurrentproportionaltothedifference. This CA output current flows through the impedance of the compensation network generating an output voltage, V , which is then compared with a periodic voltage ramp to generate the PWM signal necessary to achieve CAO PFC. IMO CAOx + CAx CSx – C Current g = 100 µs ZC CPC Synthesizer mC R ZC Copyright © 2016,Texas Instruments Incorporated Figure22. CurrentErrorAmplifierWithTypeIICompensation For frequencies above boost LC resonance and below f , the small-signal model of the boost stage, which PWM includescurrentsensing,canbesimplifiedto: v V ´ RS RS = OUT NCT v DV ´k ´s´L CA RMP SYNC B where: • L =mid-valueboostinductance B • R =CTsenseresistor S • N =CTturnsratio CT • V =averageoutputvoltage OUT • ∆V =4V amplitudeofthePWMvoltageramp RMP pk-pk • k =rampreductionfactor(ifPWMfrequencyissynchronizedtoanexternaloscillator;k =1,otherwise) SYNC SYNC • s=Laplacecomplexvariable (23) An R C network is introduced on CAOx to obtain high gain for the low-frequency content of the inductor ZC ZC current signal, but reduced flat gain above the zero frequency out to f to attenuate the high-frequency PWM switchingripplecontentofthesignal(thusaveragingit). The switching ripple voltage should be attenuated to less than 1/10 of the ΔV amplitude so as to be RMP considerednegligibleripple. Thus,CAOxgainatf is: PWM DV ´k RMP SYNC g ´Rzc £ 10 mc DI ´ RS LB N CT where: • ∆I isthemaximumpeak-to-peakripplecurrentintheboostinductor LB • g isthetransconductanceoftheCA,100μS (24) mc Copyright©2007–2016,TexasInstrumentsIncorporated SubmitDocumentationFeedback 25 ProductFolderLinks:UCC28070
UCC28070 SLUS794F–NOVEMBER2007–REVISEDAPRIL2016 www.ti.com 4 V´N Rzc £ CT 10´100ms´DI ´R LB S (25) Thecurrent-loopcross-overfrequencyisthenfoundbyequatingtheopenloopgainto1andsolvingforf : CXO V ´ RS f = OUT NCT ´g ´Rzc CXO DV ´k ´2p´L mc RMP SYNC B (26) C is then determined by setting f = f = 1 / (2πR × C ) and solving for C . At f = f , a phase CZ ZC CXO ZC ZC ZC ZC CXO marginof45° isobtainedatf .Greaterphasemarginmaybehadbyplacingf <f . CXO ZC CXO An additional high-frequency pole is generally added at f to further attenuate ripple and noise at f and PWM PWM higher.Thisisdonebyaddingasmall-valuecapacitor,C ,acrosstheR C network. pc zc zc 1 Cpc = 2p´f ´Rzc PWM (27) Theprocedureaboveisvalidforfixed-valueinductors. NOTE If a swinging-choke boost inductor (inductance decreases with increasing current) is used, f varieswithinductance,soC shouldbedeterminedatmaximuminductance. CXO ZC 7.3.20 VoltageLoopCompensation The outer voltage control loop of the dual-phase PFC controller functions the same as with a single-phase controller, and compensation techniques for loop stability are standard [4]. The bandwidth of the voltage-loop must be considerably lower than the twice-line ripple frequency (f ) on the output capacitor to avoid distortion- 2LF causing correction to the output voltage. The output of the voltage-error amplifier (V ) is an input to the VAO multiplier to adjust the input current amplitude relative to the required output power. Variations on VAO within the bandwidth of the current loops influences the wave-shape of the input current. Because the low-frequency ripple on C is a function of input power only, its peak-to-peak amplitude is the same at high-line as at low-line. Any OUT response of the voltage-loop to this ripple has a greater distorting effect on high-line current than on low-line current. Therefore, the allowable percentage of 3rd-harmonic distortion on the input current contributed by VAO shouldbedeterminedusinghigh-lineconditions. Because the voltage-error amplifier (VA) is a transconductance type of amplifier, the impedance on its input has no bearing on the amplifier gain, which is determined solely by the product of its transconductance (g ) with its mv output impedance (Z ). Thus, the VSENSE input divider-network values are determined separately based on OV criteriadiscussedinVSENSEandVINACResistorConfiguration.ItsoutputistheVAOpin. VAO 3 V + VA – C ZV C VSENSE gmv= 70 µs PV R ZV Copyright © 2016,Texas Instruments Incorporated Figure23. VoltageErrorAmplifierWithTypeIICompensation The twice-line ripple voltage component of V must be sufficiently attenuated and phase-shifted at VAO to VSENSE achieve the desired level of 3rd-harmonic distortion of the input current wave-shape [4]. For every 1% of 3rd- harmonic input distortion allowable, the small-signal gain G = V / v = g × Z at the twice-line VEA VAOpk SENSEpk mv OV frequency should allow no more than 2% ripple over the full V voltage range. In the UCC28070, V can VAO VAO range from 1 V at zero load power to ~4.2 V at full load power for a ΔV = 3.2 V, so 2% of 3.2 V is 64-mV VAO peakripple. 26 SubmitDocumentationFeedback Copyright©2007–2016,TexasInstrumentsIncorporated ProductFolderLinks:UCC28070
UCC28070 www.ti.com SLUS794F–NOVEMBER2007–REVISEDAPRIL2016 NOTE Although the maximum V is clamped at 5 V, at full load V may vary around an VAO VAO approximate center point of 4.2 V to compensate for the effects of the quantized feed- forward voltage in the multiplier stage (see Linear Multiplier and Quantized Voltage Feed Forward for details). Therefore, 4.2 V is the proper voltage to use to represent maximum outputpowerwhenperformingvoltage-loopgaincalculations. Theoutputcapacitormaximumlow-frequency,zero-to-peak,ripplevoltageiscloselyapproximatedby: P ´X P v = IN(avg) Cout = IN(avg) 0pk V V ´2p´f ´C OUT(avg) OUT(avg) 2LF OUT where: • P isthetotalmaximuminputpoweroftheinterleaved-PFCpreregulator IN(avg) • V istheaverageoutputvoltage OUT(avg) • C istheoutputcapacitance (28) OUT V =v ×k SENSEpk opk R where • k isthegainoftheresistor-dividernetworkonVSENSE (29) R Thus, for k , the percentage of allowable 3rd-harmonic distortion on the input current attributable to the VAO 3rd ripple, k ´64mV´V ´2p´f ´C Z = 3rd OUT(avg) 2LF OUT OV(f2LF) g ´k ´P mv R IN(avg) (30) ThisimpedanceonVAOissetbyacapacitor(C ),whereC =1/(2πf × Z (f ));therefore: PV PV 2LF OV 2LF g ´k ´P Cpv = mv R IN(avg) k ´64mV´V ´(2p´f )2´C 3rd OUT(avg) 2LF OUT (31) The voltage-loop unity-gain cross-over frequency (f ) may now be solved by setting the open-loop gain equal VXO to1: æ P ´X ö Tv(f )=G ´G ´k =ç IN(avg) Cout ÷´(g ´X )´k =1 VXO BST VEA R çDV ´V ÷ mv Cpv R è VAO OUT(avg) ø (32) g ´k ´P f 2 = mv R IN(avg) VXO DV ´V ´(2p)2´Cpv´C so, VAO OUT(avg) OUT (33) The zero-resistor (R ) from the zero-placement network of the compensation may now be calculated. Together ZV withC ,R setsapolerightatf toobtain45° phasemarginatthecross-over. PV ZV VXO 1 Rzv = 2p´f ´Cpv Thus, VXO (34) Finally, a zero is placed at or below f / 6 with capacitor C to provide high gain at DC but with a breakpoint VXO ZV far enough below f so as not to significantly reduce the phase margin. Choosing f / 10 allows one to VXO VXO approximatetheparallelcombinationvalueofC andC asC ,andsolveforC simplyas: ZV PV ZV ZV 10 Czv = »10´Cpv 2p´f ´Rzv VXO (35) By using a spreadsheet or math program, C , R , and C may be manipulated to observe their effects on f ZV ZV PV VXO and phase margin and the percentage contribution to 3rd-harmonic distortion. Also, phase margin may be checkedasP levelandsystemparametertolerancesvary. IN(avg) Copyright©2007–2016,TexasInstrumentsIncorporated SubmitDocumentationFeedback 27 ProductFolderLinks:UCC28070
UCC28070 SLUS794F–NOVEMBER2007–REVISEDAPRIL2016 www.ti.com NOTE The percent of 3rd-harmonic distortion calculated in this section represents the contribution from the f voltage ripple on C only. Other sources of distortion, such as 2LF OUT the current-sense transformer, the current synthesizer stage, even distorted V , and so IN on,cancontributeadditional3rdandhigherorderharmonicdistortion. 7.4 Device Functional Modes The UCC28070 operates in Average Current Mode. This eliminates the peak-to-average current error inherent in the peak current mode control method and gives lower THD and harmonics on the current drawn from the line. It doesnotrequireslopecompensationandhasbetternoiseimmunitythanthepeakcurrentcontrolmethod. 28 SubmitDocumentationFeedback Copyright©2007–2016,TexasInstrumentsIncorporated ProductFolderLinks:UCC28070
UCC28070 www.ti.com SLUS794F–NOVEMBER2007–REVISEDAPRIL2016 8 Application and Implementation NOTE Information in the following applications sections is not part of the TI component specification, and TI does not warrant its accuracy or completeness. TI’s customers are responsible for determining suitability of components for their purposes. Customers should validateandtesttheirdesignimplementationtoconfirmsystemfunctionality. 8.1 Application Information The UCC28070 is a switch-mode controller used in interleaved boost converters for power factor correction. The UCC28070 requires few external components to operate as an active PFC preregulator. It operates at a fixed frequency in continuous conduction mode. The operating switching frequency can be programmed from 30 kHz to300kHzbyasingleresistorfromtheRTpintoground.Themagnitudeandrateofoptionalfrequencydithering may also be controlled easily. The internal 5-V reference voltage provides for accurate output voltage regulation over the typical world-wide 85-VAC to 265-VAC mains input range from zero to full output load. The reference may also be used to set a peak current limit. Regulation is accomplished in two loops. The inner current loop shapes the average input current to match the sinusoidal input voltage under continuous inductor current conditions.Asinglemultiplieroutputissharedbetweenthetwocurrentamplifierstoensureclosematchingofthe currents in the two phases. A Zero Power detector disables both the GDA and GDB outputs under light-load conditions. 8.2 Typical Application VIN L1 D1 VOUT 12–21 V VREF VREF RDMX To CSB 1 CDR DMAX 20 RRDM RRT RS1 T1 2 RDM RT 19 RA RA CSS 3 VAO SS 18 M1 4 VSENSE GDB 17 5 VINAC GND 16 CVCC 6 IMO VCC 15 L2 D2 7 RSYNTH GDA 14 CREF To CSA CSB 8 CSB VREF 13 CSA RS2 T2 9 CSA CAOA 12 COUT 10 PKLMT CAOB 11 CZV RSYN M2 CPV O CZC CZC RIM RPK1 CPC CPC RB RB RZV RPK2 RZC RZC Copyright © 2016,Texas Instruments Incorporated Figure24. TypicalApplicationDiagram Copyright©2007–2016,TexasInstrumentsIncorporated SubmitDocumentationFeedback 29 ProductFolderLinks:UCC28070
UCC28070 SLUS794F–NOVEMBER2007–REVISEDAPRIL2016 www.ti.com Typical Application (continued) 8.2.1 DesignRequirements Forthisdesignexample,usetheparameterslistedinTable2astheinputparameters. Table2.DesignParameters DESIGNPARAMETER MIN TYP MAX UNIT V Inputvoltage 85 265 V AC V Outputvoltage 390 V OUT f Linefrequency 47 63 Hz LINE f Switchingfrequency 200 kHz SW P Outputpower 300 W OUT η Fullloadefficiency 90% 8.2.2 DetailedDesignProcedure 8.2.2.1 OutputCurrentCalculation Thefirststepistodeterminethemaximumloadcurrentontheoutput. P 300W I = o = =0.78A o V 385V o (36) 8.2.2.2 BridgeRectifier ThemaximumRMSinput-linecurrentisgivenbyEquation37: P 300W I = o = =3.6Arms line_max hV 98%(85V) AC_min (37) ThepeakinputcurrentisgivenbyEquation38: I = 2´I = 2´3.6A =5.1A in_pk line_max (38) ThemaximumaveragerectifiedlinecurrentisgivenbyEquation39: 2 2 2 2 I = ´I = ´3.6A =3.25A in_avg_max p line_max p (39) A typical bridge rectifier has a forward voltage drop V of 0.95 V. The power loss in the rectifier bridge can be F calculatedbyEquation40: P =2´V ´I =2´0.95V´3.25A =6.2W BR_max F in_avg_max (40) The bridge rectifier must be rated to carry the full line current. The voltage rating of the bridge should be at least 600 V. The bridge rectifier also carries the full inrush current as the bulk capacitor C charges when line is OUT connected. 30 SubmitDocumentationFeedback Copyright©2007–2016,TexasInstrumentsIncorporated ProductFolderLinks:UCC28070
UCC28070 www.ti.com SLUS794F–NOVEMBER2007–REVISEDAPRIL2016 8.2.2.3 PFCInductor(L andL ) 1 2 The selection of the PFC inductor value may be based on a number of different considerations. Cost, core size, EMI filter, and inductor ripple current are some of the factors that have an influence. For this design we choose the inductor so that at the minimum input voltage the peak to peak ripple (ΔI ) has the same amplitude as the L peak of line current in each phase. The line current flows equally in the two phases so ΔI is half I calculated I in_pk inEquation38.TheinductoriscalculatedbyEquation41. V ´D(1-D) 385V´0.7(1-0.7) L = OUT = »160µH 1 f ´DI 5.1A sw L 200kHz´ 2 where • V isthePFCstageoutputvoltage OUT • f istheswitchingfrequency SW • ΔI istheallowedpeak-to-peakripplecurrent. (41) L DisthePFCstagedutycycleat120V (peakof85Vrmsline)andisgivenbyEquation42: IN V D=1- IN V OUT (42) Thepeakcurrentineachboostinductoristhen: I =Iin_pk + DIL = 5.1A +5.1A =3.8A L_pk 2 2 2 4 (43) Theinductorspecificationsare: • Inductance:160µH • Current:4A 8.2.2.4 PFCMOSFETs(M andM ) 1 2 ThemainspecificationsforthePFCMOSFETsare: • B ,drainsourcebreakdownvoltage:≥650V VDSS • R ,ON-statedrainsourceresistance:520mΩ at25°C,estimate1Ω at125°C DS(on) • C ,outputcapacitance:32pF DSS • tr,deviserisetime:12ns • tf,devicefalltime:16ns The losses in the device are calculated by Equation 44 and Equation 45. These calculations are approximations because the losses are dependent on parameters which are not well controlled. For example, the R of a DS(on) MOSFET can vary by a factor of 2 from 25°C to 125°C. Therefore several iterations may be needed to choose anoptimumdeviceforanapplicationdifferentthantheonediscussed. Eachphasecarrieshalftheloadpowersotheconductionlossesareestimatedby: P =æç 0.5´Po ´ 2-16´ 2´VIN(min) ÷ö2´R =æç 150W ´ 2-16´ 2´85V ö÷2´1.0=2.25W M_cond ç 2´V 3p V ÷ DS(on) ç 2´85V 3p 385V ÷ è IN(min) OUT ø è ø (44) TheswitchinglossesineachMOSFETareestimatedby: PM_sw = 21´fSWççèæVo´Iline_2max ´(tr +tf)+Coss´Vo2÷÷øö= 21´200kHzçèæ385V´3.26A´(12ns+16ns)+32pF´385V2ö÷ø=2.4W (45) ThetotallossesineachMOSFETarethen: P =P +P =2.25W+2.4W =4.9W M M_cond M_sw (46) Copyright©2007–2016,TexasInstrumentsIncorporated SubmitDocumentationFeedback 31 ProductFolderLinks:UCC28070
UCC28070 SLUS794F–NOVEMBER2007–REVISEDAPRIL2016 www.ti.com 8.2.2.5 PFCDiode Reverse recovery losses can be significant in a CCM boost converter. A Silicon Carbide Diode is chosen here becauseithasnoreverserecoverycharge(Q )andthereforezeroreverserecoverylosses. RR I 0.78A P = V ´ OUT =1.5V´ =580mW D f 2 2 (47) 8.2.2.6 PFCOutputCapacitor Thevalueoftheoutputcapacitorisgovernedbytherequiredhold-uptimeandtheallowablerippleontheoutput. Thehold-uptimedependsontheloadcurrentandtheminimumacceptablevoltageattheoutput. The value of the output capacitor must be large enough to provide the required hold-up time and keep the ripple voltage at twice line frequency within acceptable limits. Normally a capacitance value of about 0.6 μF per Watt of output power is a reasonable compromise where hold-up time is not significant. At 300 W this would indicate a capacitanceofabout200 μF. Thelowfrequency(attwicelinefrequency)rmsvoltagerippleonV isgivenbyEquation48: OUT 1 I 1 0.78A V = ´ o = ´ =4.4Vrms o_ripple 2 2 2p´fline´Co 2 2 2p´50Hz´200µF (48) Theresultinglowfrequencycurrentinthecapacitoris: I =2p´f ´C ´V =4p´100Hz´200µF´4.4V =1.1Arms o_ripple lf o o_ripple (49) 8.2.2.7 CurrentLoopFeedbackConfiguration (SizingoftheCurrentTransformerTurnsRatioandSenseResistor(R ) S Acurrent-sensetransformer(CT)istypicallyusedinhigh-powerapplicationstosenseinductorcurrentinorderto avoid the losses inherent in the use of a current sensing resistor. For average current-mode control, the entire inductor current waveform is required; however low-frequency CTs are obviously impracticable. Normally, two high-frequency CTs are used, one in the switching leg to obtain the up-slope current and one in the diode leg to obtain the down-slope current. These two current signals are summed together to form the entire inductor current,butthisisnotnecessarywiththeUCC28070. A major advantage of the UCC28070 design is the current synthesis function, which internally recreates the inductor current down-slope during the switching period OFF-time. This eliminates the need for the diode-leg CT in each phase, significantly reducing space, cost and complexity. A single resistor programs the synthesizer downslope,aspreviouslydiscussedintheCurrentSynthesizersection. A number of trade-offs must be made in the selection of the CT. Various internal and external factors influence thesize,cost,performance,anddistortioncontributionoftheCT. Thesefactorsinclude,butarenotlimitedto: • Turns-ratio(N ) CT • Magnetizinginductance(L ) M • Leakageinductance(L ) LK • Volt-microsecondproduct(Vμs) • Distributedcapacitance(C ) d • Seriesresistance(R ) SER • Externaldiodedrop(V ) D • Externalcurrentsenseresistor(R ) S • Externalresetnetwork Traditionally, the turns-ratio and the current sense resistor are selected first. Some iterations may be needed to refinetheselectiononcetheotherconsiderationsareincluded. In general, 50 ≤ N ≤ 200 is a reasonable range from which to choose. If N is too low, there may be high CT CT power loss in R and insufficient L . If too high, there could be excessive L and C . (A one-turn primary S M LK d windingisassumed.) 32 SubmitDocumentationFeedback Copyright©2007–2016,TexasInstrumentsIncorporated ProductFolderLinks:UCC28070
UCC28070 www.ti.com SLUS794F–NOVEMBER2007–REVISEDAPRIL2016 CSx L LK R D SER I 1 N L i C Reset R DS CT M M d Network S Copyright © 2016,Texas Instruments Incorporated Figure25. CurrentSenseTransformerEquivalentCircuit A major contributor to distortion of the input current is the effect of magnetizing current on the CT output signal (i ). A higher turns-ratio results in a higher L for a given core size. L should be high enough that the RS M M magnetizing current (i ) generated is a very small percentage of the total transformed current. This is an M impossible criterion to maintain over the entire current range, because i unavoidably becomes a larger fraction M ofi astheinputcurrentdecreasestowardzero.Theeffectofi istostealsomeofthesignalcurrentawayfrom RS M R , reducing the CSx voltage and effectively understating the actual current being sensed. At low currents, this S understatement can be significant and CAOx increases the current-loop duty-cycle in an attempt to correct the CSx input(s) to match the IMO reference voltage. This unwanted correction results in overstated current on the input wave shape in the regions where the CT understatement is significant, such as near the AC line zero crossings.Itcanaffecttheentirewaveformtosomedegreeunderthehighline,light-loadconditions. The sense resistor R is chosen, in conjunction with N , to establish the sense voltage at CSx to be about 3 V S CT at the center of the reflected inductor ripple current under maximum load. The goal is to maximize the average signal within the common-mode input range V of the CAOx current-error amplifiers, while leaving room for CMCAO thepeaksoftheripplecurrentwithinV .Thedesignconditionshouldbeatthelowestmaximuminputpower CMCAO limit as determined in the section on the Linear Multiplier and Quantized Voltage Feed Forward. If the inductor ripple current is so high as to cause V to exceed V , then R or N or both must be adjusted to reduce CSx CMCAO S CT peak V , which could reduce the average sense voltage center below 3 V. There is nothing wrong with this CSx situation; but be aware that the signal is more compressed between full- and no-load, with potentially more distortionatlightloads. The matter of volt-second balancing is important, especially with the widely varying duty-cycles in the PFC stage. Ideally, the CT is reset once each switching period; that is, the OFF-time Vμs product equals the ON-time Vμs product.On-timeVμsisthetime-integralofthevoltageacrossL generatedbytheserieselementsR ,L ,D, M SER LK and R . Off-time Vμs is the time-integral of the voltage across the reset network during the OFF-time. With S passive reset, Vμs-off is unlikely to exceed Vμs-on. Sustained unbalance in the on or off Vμs products leads to core saturation and a total loss of the current-sense signal. Loss of V causes V to quickly rise to its CSx CAOx maximum, programming a maximum duty-cycle at any line condition. This, in turn causes the boost inductor currenttoincreasewithoutcontrol,untilthesystemfuseorsomecomponentfailureinterruptstheinputcurrent. It is vital that the CT has plenty of Vμs design-margin to accommodate various special situations where there may be several consecutive maximum duty-cycle periods at maximum input current, such as during peak current limiting. MaximumVμs(on)canbeestimatedby: V = t ´(V +V +V +V ) m(on)max ON(max) RS D RSER LK where • allfactorsaremaximizedtoaccountforworst-casetransientconditions • t occursduringthelowestditherfrequency,iffrequencyditheringisenabled (50) ON(max) Copyright©2007–2016,TexasInstrumentsIncorporated SubmitDocumentationFeedback 33 ProductFolderLinks:UCC28070
UCC28070 SLUS794F–NOVEMBER2007–REVISEDAPRIL2016 www.ti.com For design margin, a CT rating of approximately 5 × Vμs(on)max or higher is suggested. The contribution of V RS varies directly with the line current. However, V may have a significant voltage even at near-zero current, so D substantial Vμs(on) may accrue at the zero-crossings where the duty-cycle is maximum. V is the least RSER contributor, and often can be neglected if R < R . V is developed by the di/dt of the sensed current, and is SER S LK not observable externally. However, its impact is considerable, given the sub-microsecond rise-time of the current signal plus the slope of the inductor current. Fortunately, most of the built-up Vμs across L during the M ON-time is removed during the fall-time at the end of the duty-cycle, leaving a lower net Vμs(on) to be reset during the OFF-time. Nevertheless, the CT must, at the very minimum, be capable of sustaining the full internal Vμs(on)maxbuiltupuntilthemomentofturn-offwithinaswitchingperiod. Vμs(off)maybegeneratedwitharesistororZenerdiode,usingthei asbiascurrent. M C RST D D RRST RRST ZRST Copyright © 2016,Texas Instruments Incorporated Figure26. PossibleResetNetworks To accommodate various CT circuit designs and prevent the potentially destructive result due to CT saturation, the UCC28070’s maximum duty-cycle must be programmed such that the resulting minimum OFF-time accomplishes the required worst-case reset. (See the PWM Frequency and Duty-Cycle Clamp section of the data sheet for more information on sizing R ) Be aware that excessive C in the CT can interfere with effective DMX d resetting, because the maximum reset voltage is not reached until after 1/4-period of the CT self-resonant frequency.Ahigherturns-ratioresultsinhigherC [3],soatrade-offbetweenN andD mustbemade. d CT MAX The selected turns-ratio also affects L and L , which vary proportionally to the square of the turns. Higher L is M LK M good, while higher L is not. If the voltage across L during the ON-time is assumed to be constant (which it is LK M not,butcloseenoughtosimplify)thenthemagnetizingcurrentisanincreasingramp. This upward ramping current subtracts from i , which affects V especially heavily at the zero-crossings and RS CSx light loads, as stated earlier. With a reduced peak at V , the current synthesizer starts the down-slope at a CSx lower voltage, further reducing the average signal to CAOx and further increasing the distortion under these conditions. If low input current distortion at very light loads is required, special mitigation methods may need to bedevelopedtoaccomplishthatgoal. 34 SubmitDocumentationFeedback Copyright©2007–2016,TexasInstrumentsIncorporated ProductFolderLinks:UCC28070
UCC28070 www.ti.com SLUS794F–NOVEMBER2007–REVISEDAPRIL2016 8.2.2.8 CurrentSenseOffsetandPWMRampforImprovedNoiseImmunity To improve noise immunity at extremely light loads, TI recommends adding a PWM ramp with a DC offset to the current sense signals. Electrical components R , R , R , R , C , C , D , D , D , D C , and C TA TB OA OB TA TB PA1 PA2 PB1 PB1 TA TB form a PWM ramp that is activated and deactivated by the gate drive outputs of the UCC28070. Resistor R OA andR addaDCoffsettotheCSresistors(R andR ). OB SA SB V CC D PA1 R OA RTA DPA2 GDA CSA CTA RSA V CC D PB1 R OB RTB DPB2 GDB CTB RSB Copyright © 2016,Texas Instruments Incorporated Figure27. PWMRampandOffsetCircuit When the inductor current becomes discontinuous the boost inductors ring with the parasitic capacitances in the boost stages. This inductor current rings through the CTs causing a false current sense signal. Please refer to the following graphical representation of what the current sense signal looks like when the inductor current goes discontinuous. NOTE The inductor current and RS may vary from this graphical representation depending on howmuchinductorringingisinthedesignwhentheunitgoesdiscontinuous. Copyright©2007–2016,TexasInstrumentsIncorporated SubmitDocumentationFeedback 35 ProductFolderLinks:UCC28070
UCC28070 SLUS794F–NOVEMBER2007–REVISEDAPRIL2016 www.ti.com Figure28. FalseCurrentSenseSignal To counter for the offset (V ) just requires adjusting resistors R and R to ensure that when the unit goes OFF OA OB discontinuous the current sense resistor is not seeing a positive current when it should be zero. Setting the offset to120mVisagoodstartingpointandmayneedtobeadjustedbasedonindividualdesigncriteria. R =R SA SB (51) (V -V )´R R =R = VCC OFF SA OA OB V OFF (52) A small PWM ramp that is equal to 10% of the maximum current sense signal (V ) less the offset can then be S addedbyproperlyselectingR ,R ,C andC . TA TB TA TB (V -(V ´0.1-V )+V )´R R =R = VCC S OFF DA2 SA TA TB V ´0.1-V S OFF (53) 1 C =C = TA TB R ´f ´3 TA S (54) 36 SubmitDocumentationFeedback Copyright©2007–2016,TexasInstrumentsIncorporated ProductFolderLinks:UCC28070
UCC28070 www.ti.com SLUS794F–NOVEMBER2007–REVISEDAPRIL2016 8.2.3 ApplicationCurves Ch1:Inductorcurrent(IA) Ch3:GDB Ch2:GDA Ch1:Inductorcurrent(IA) M1:Inductorcurrent(IB) M1:InductorCurrent(IB) M4:Inputcurrent(IA+IB) Figure29.TypicalInductorCurrents Figure30.TypicalInductorandInputRippleCurrents Ch1:Inductorcurrent(I ) M4:Inputcurrent(I +I ) Ch1:Inputcurrent 120V PF=0.98 A A B AC Figure31.TypicalInductorandInputRippleCurrents Figure32.TypicalInputCurrent 9 Power Supply Recommendations The UCC28070 should be operated from a V rail which is within the limits given in Recommended Operating CC Conditions. To avoid the possibility that the device might stop switching, V must not be allowed to fall into the CC UVLOrange. In order to minimize power dissipation in the device, V should not be unnecessarily high. Keeping V at 12 V CC CC isagoodcompromisebetweenthesecompetingconstraints. The gate drive outputs from the UCC28070 can deliver large current pulses into their loads. This indicates the need for a low ESR decoupling capacitor to be connected as directly as possible between the VCC and GND pins. TI recommends ceramic capacitors with a stable dielectric characteristic over temperature, such as X7R. Avoid capacitors which have a large drop in capacitance with applied DC voltage bias and use a part that has a low voltage co-efficient of capacitance. TI recommends a decoupling capacitance of 10 μF, X7R, with at least a 25-Vrating.Acapacitorofatleast0.1 μFmustbeplacedascloseaspossiblebetweentheVCCandGNDpins. Copyright©2007–2016,TexasInstrumentsIncorporated SubmitDocumentationFeedback 37 ProductFolderLinks:UCC28070
UCC28070 SLUS794F–NOVEMBER2007–REVISEDAPRIL2016 www.ti.com 10 Layout 10.1 Layout Guidelines Interleaved PFC techniques dramatically reduce input and output ripple current caused by the PFC boost inductor, which allows the circuit to use smaller and less expensive filters. To maximize the benefits of interleaving, the output filter capacitor should be located after the two phases allowing the current of each phase to be combined together before entering the boost capacitor. Similar to other power management devices, when laying out the PCB it is important to use star grounding techniques and to keep filter and high frequency bypass capacitors as close to device pins and ground as possible. To minimize the possibility of interference caused by magnetic coupling from the boost inductor, the device should be located at least 1 inch away from the boost inductor.TIrecommendsthedevicenotbeplacedunderneathmagneticelements. 10.2 Layout Example Reference Designators are those used in the SimplifiedApplication Diagram C R ZV ZV R M D D C R C R C PV UCC28070 T T R U U DMX O O To V RB CB 1 CDR DMAX 20 OUT R AOUT R RT 2 RDM RT 19 3 VAO SS 18 C SS BIN BIN To Gate B To V R C 4 VSENSE GDB 17 IN R AIN 5 VINAC GND 16 C C V R C IMO 6 IMO VCC 15 To VCC Supply To GateA R 7 RSYNTH GDA 14 SYN To Current Sense B 8 CSB VREF 13 R CSB C PCA 9 CSA CAOA 12 C CSB C R 10 PKLMT CAOB 11 ZCA ZCA C CSA C R ZCB ZCB To Current SenseA RCSA RPK2 CREF C PCB R PK1 Copyright © 2016,Texas Instruments Incorporated Figure33. LayoutDiagram 38 SubmitDocumentationFeedback Copyright©2007–2016,TexasInstrumentsIncorporated ProductFolderLinks:UCC28070
UCC28070 www.ti.com SLUS794F–NOVEMBER2007–REVISEDAPRIL2016 11 Device and Documentation Support 11.1 Documentation Support 11.1.1 RelatedDocumentation Forrelateddocumentationseethefollowing: 1. O’Loughlin, Michael, An Interleaving PFC Pre-Regulator for High-Power Converters, Texas Instruments, Inc. 2006UnitrodePowerSupplySeminar,Topic5 2. Erickson, Robert W., Fundamentals of Power Electronics, 1st ed., pp. 604-608 Norwell, MA: Kluwer AcademicPublishers,1997 3. Creel, Kirby Measuring Transformer Distributed Capacitance, White Paper, Datatronic Distribution, Inc. website:http://www.datatronics.com/pdf/distributed_capacitance_paper.pdf 4. L. H. Dixon, Optimizing the Design of a High Power Factor Switching Preregulator, Unitrode Power Supply DesignSeminarManualSEM700,1990.SLUP093 5. L. H. Dixon, High Power Factor Preregulator for Off-Line Power Supplies, Unitrode Power Supply Design SeminarManualSEM600,1988.SLUP087 11.2 Community Resources The following links connect to TI community resources. Linked contents are provided "AS IS" by the respective contributors. They do not constitute TI specifications and do not necessarily reflect TI's views; see TI's Terms of Use. TIE2E™OnlineCommunity TI'sEngineer-to-Engineer(E2E)Community.Createdtofostercollaboration amongengineers.Ate2e.ti.com,youcanaskquestions,shareknowledge,exploreideasandhelp solveproblemswithfellowengineers. DesignSupport TI'sDesignSupport QuicklyfindhelpfulE2Eforumsalongwithdesignsupporttoolsand contactinformationfortechnicalsupport. 11.3 Trademarks E2EisatrademarkofTexasInstruments. Allothertrademarksarethepropertyoftheirrespectiveowners. 11.4 Electrostatic Discharge Caution Thesedeviceshavelimitedbuilt-inESDprotection.Theleadsshouldbeshortedtogetherorthedeviceplacedinconductivefoam duringstorageorhandlingtopreventelectrostaticdamagetotheMOSgates. 11.5 Glossary SLYZ022—TIGlossary. Thisglossarylistsandexplainsterms,acronyms,anddefinitions. 12 Mechanical, Packaging, and Orderable Information The following pages include mechanical, packaging, and orderable information. This information is the most current data available for the designated devices. This data is subject to change without notice and revision of thisdocument.Forbrowser-basedversionsofthisdatasheet,refertotheleft-handnavigation. Copyright©2007–2016,TexasInstrumentsIncorporated SubmitDocumentationFeedback 39 ProductFolderLinks:UCC28070
PACKAGE OPTION ADDENDUM www.ti.com 6-Feb-2020 PACKAGING INFORMATION Orderable Device Status Package Type Package Pins Package Eco Plan Lead/Ball Finish MSL Peak Temp Op Temp (°C) Device Marking Samples (1) Drawing Qty (2) (6) (3) (4/5) UCC28070DW ACTIVE SOIC DW 20 25 Green (RoHS NIPDAU Level-1-260C-UNLIM -40 to 85 UCC28070 & no Sb/Br) UCC28070DWR ACTIVE SOIC DW 20 2000 Green (RoHS NIPDAU Level-1-260C-UNLIM -40 to 85 UCC28070 & no Sb/Br) UCC28070PW ACTIVE TSSOP PW 20 70 Green (RoHS NIPDAU Level-1-260C-UNLIM -40 to 125 28070 & no Sb/Br) UCC28070PWR ACTIVE TSSOP PW 20 2000 Green (RoHS NIPDAU Level-1-260C-UNLIM -40 to 125 28070 & no Sb/Br) (1) The marketing status values are defined as follows: ACTIVE: Product device recommended for new designs. LIFEBUY: TI has announced that the device will be discontinued, and a lifetime-buy period is in effect. NRND: Not recommended for new designs. Device is in production to support existing customers, but TI does not recommend using this part in a new design. PREVIEW: Device has been announced but is not in production. Samples may or may not be available. OBSOLETE: TI has discontinued the production of the device. (2) RoHS: TI defines "RoHS" to mean semiconductor products that are compliant with the current EU RoHS requirements for all 10 RoHS substances, including the requirement that RoHS substance do not exceed 0.1% by weight in homogeneous materials. Where designed to be soldered at high temperatures, "RoHS" products are suitable for use in specified lead-free processes. TI may reference these types of products as "Pb-Free". RoHS Exempt: TI defines "RoHS Exempt" to mean products that contain lead but are compliant with EU RoHS pursuant to a specific EU RoHS exemption. Green: TI defines "Green" to mean the content of Chlorine (Cl) and Bromine (Br) based flame retardants meet JS709B low halogen requirements of <=1000ppm threshold. Antimony trioxide based flame retardants must also meet the <=1000ppm threshold requirement. (3) MSL, Peak Temp. - The Moisture Sensitivity Level rating according to the JEDEC industry standard classifications, and peak solder temperature. (4) There may be additional marking, which relates to the logo, the lot trace code information, or the environmental category on the device. (5) Multiple Device Markings will be inside parentheses. Only one Device Marking contained in parentheses and separated by a "~" will appear on a device. If a line is indented then it is a continuation of the previous line and the two combined represent the entire Device Marking for that device. (6) Lead/Ball Finish - Orderable Devices may have multiple material finish options. Finish options are separated by a vertical ruled line. Lead/Ball Finish values may wrap to two lines if the finish value exceeds the maximum column width. Important Information and Disclaimer:The information provided on this page represents TI's knowledge and belief as of the date that it is provided. TI bases its knowledge and belief on information provided by third parties, and makes no representation or warranty as to the accuracy of such information. Efforts are underway to better integrate information from third parties. TI has taken and Addendum-Page 1
PACKAGE OPTION ADDENDUM www.ti.com 6-Feb-2020 continues to take reasonable steps to provide representative and accurate information but may not have conducted destructive testing or chemical analysis on incoming materials and chemicals. TI and TI suppliers consider certain information to be proprietary, and thus CAS numbers and other limited information may not be available for release. In no event shall TI's liability arising out of such information exceed the total purchase price of the TI part(s) at issue in this document sold by TI to Customer on an annual basis. OTHER QUALIFIED VERSIONS OF UCC28070 : •Automotive: UCC28070-Q1 NOTE: Qualified Version Definitions: •Automotive - Q100 devices qualified for high-reliability automotive applications targeting zero defects Addendum-Page 2
PACKAGE MATERIALS INFORMATION www.ti.com 29-Oct-2014 TAPE AND REEL INFORMATION *Alldimensionsarenominal Device Package Package Pins SPQ Reel Reel A0 B0 K0 P1 W Pin1 Type Drawing Diameter Width (mm) (mm) (mm) (mm) (mm) Quadrant (mm) W1(mm) UCC28070PWR TSSOP PW 20 2000 330.0 16.4 6.95 7.1 1.6 8.0 16.0 Q1 PackMaterials-Page1
PACKAGE MATERIALS INFORMATION www.ti.com 29-Oct-2014 *Alldimensionsarenominal Device PackageType PackageDrawing Pins SPQ Length(mm) Width(mm) Height(mm) UCC28070PWR TSSOP PW 20 2000 367.0 367.0 38.0 PackMaterials-Page2
None
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PACKAGE OUTLINE DW0020A SOIC - 2.65 mm max height SCALE 1.200 SOIC C 10.63 SEATING PLANE TYP 9.97 A PIN 1 ID 0.1 C AREA 18X 1.27 20 1 13.0 2X 12.6 11.43 NOTE 3 10 11 0.51 20X 7.6 0.31 2.65 MAX B 7.4 0.25 C A B NOTE 4 0.33 TYP 0.10 0.25 SEE DETAIL A GAGE PLANE 0.3 1.27 0 - 8 0.1 0.40 DETAIL A TYPICAL 4220724/A 05/2016 NOTES: 1. All linear dimensions are in millimeters. Dimensions in parenthesis are for reference only. Dimensioning and tolerancing per ASME Y14.5M. 2. This drawing is subject to change without notice. 3. This dimension does not include mold flash, protrusions, or gate burrs. Mold flash, protrusions, or gate burrs shall not exceed 0.15 mm per side. 4. This dimension does not include interlead flash. Interlead flash shall not exceed 0.43 mm per side. 5. Reference JEDEC registration MS-013. www.ti.com
EXAMPLE BOARD LAYOUT DW0020A SOIC - 2.65 mm max height SOIC 20X (2) SYMM 1 20 20X (0.6) 18X (1.27) SYMM (R0.05) TYP 10 11 (9.3) LAND PATTERN EXAMPLE SCALE:6X SOOPLEDNEINRG MASK METAL MSOELTDAEL RU NMDAESRK SOOPLEDNEINRG MASK 0.07 MAX 0.07 MIN ALL AROUND ALL AROUND NON SOLDER MASK SOLDER MASK DEFINED DEFINED SOLDER MASK DETAILS 4220724/A 05/2016 NOTES: (continued) 6. Publication IPC-7351 may have alternate designs. 7. Solder mask tolerances between and around signal pads can vary based on board fabrication site. www.ti.com
EXAMPLE STENCIL DESIGN DW0020A SOIC - 2.65 mm max height SOIC 20X (2) SYMM 1 20 20X (0.6) 18X (1.27) SYMM 10 11 (9.3) SOLDER PASTE EXAMPLE BASED ON 0.125 mm THICK STENCIL SCALE:6X 4220724/A 05/2016 NOTES: (continued) 8. Laser cutting apertures with trapezoidal walls and rounded corners may offer better paste release. IPC-7525 may have alternate design recommendations. 9. Board assembly site may have different recommendations for stencil design. www.ti.com
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