SMART Postion Sensors, Rotary Configuration Superior Measurement. Accurate. Reliable. Thinking. Datasheet

SMART Position Sensors Honeywell’s SMART Position Sensors are some of the most durable, adaptable, and lightweight absolute position sensors available in the industry, enabling enhanced accuracy in motion control and improving operational efficiency and safety. The two-piece, fully non-contacting design facilitates ease of integration in the application, promoting performance even in the harshest environments. Why is the SMART Position Sensor smart? Honeywell has utilized MR (Magnetoresistive) technology to provide enhanced accuracy and repeatable position sensing. The application of SMART sensing solutions provides critical system feedback, allowing for “smarter”, more efficient function. This can translate to improved productivity, a safer work environment, and minimized cost of operations. The rotary configuration joins Honeywell’s SMART Position Sensor family of proven linear and arc configurations. The SMART Position Sensor, Rotary Configuration, is a non-contacting sensing solution for absolute position sensing with enhanced accuracy. It senses the position of a magnet relative to the sensor in a range of 0° to 360°. Honeywell uses a patented combination of an ASIC (Application Specific Integrated Circuit) and an array of MR sensors to reliably determine the position of a magnet collar attached to a rotating object. The SMART Position Sensor, Rotary Configuration, fits on a 25,4 mm [1 in] shaft. A mounting tool fixture (purchased separately) provides repeatable installation. Features and Benefits Potential Applications « Non-contact design: Minimizes mechanical failure TRANSPoRTATIoN mechanisms, can reduce wear, which promotes reliability • Steering angle and durability, and minimizes downtime • Articulation angle « Combined patented MR sensor and ASIC technology • Boom arm detection provides absolute position sensing: - Helps OEMs minimize warranty costs because they don’t INduSTRIAl have to replace worn or broken component parts • Solar panels - Helps end-users minimize downtime due to fewer • Wind turbines calibration requirements « No internal moving parts: Automotive-grade potting makes the sensor more resistant to vibration, shock, and extreme temperatures, improving reliability « Repeatable output: Occurs within a 3,0 mm ±2,0 mm [0.118 in ±0.079 in] air gap between the sensor and magnet collar, expanding application opportunities • Enhanced accuracy: Measures values down to 0.01º; better sensor accuracy can provide better system accuracy in the application « IP67 and IP69K sealing: Allows for use in harsh environments such as dust, immersion up to 1 m [39.37 in] of water for 30 minutes, and high pressure water sprays « Enhanced shock and vibration resistance: Allows for use in a wide variety of tough applications • Minimal signal error: Exists up to 2,50 mm [0.10 in] of radial error, simplifying design-in • RoHS-compliant: Materials meet Directive 2002/95/EC « Indicates competitive differentiator NON-CONtaCt • MR aNd aSIC teChNOlOgy • Repeatable Output 2 sensing.honeywell.com

Rotary Configuration Table 1. Specifications1 Characteristic Component Parameter Note Sensing range 360º — Resolution 0.01º — Supply voltage 12 Vdc to 30x Vdc — Output 4 mA to 20 mA — Supply current 90 mA max. — Linearity: 25 °C [77 °F] -0.03 %FS min., 0.030 %FS max. 2, 4, 7 TC: >85 °C [158 °F] 0.0011 %FS/°C Offset: sensor 25 °C [77 °F] only -0.044 %FS min., -0.011 %FS typ., 0.022 %FS max. 3, 4, 5, 7 TC: >85 °C [158 °F] 0.0033 %FS/°C Accuracy -0.069 %FS min., 0.069 %FS max 4 Sensitivity: -4444.43 μA/° min., 44.43 μA/° typ., 44.48 μA/° max. 25 °C [77 °F] 6, 7 80 ppm/°C TC: >85 °C [158 °F] Reverse polarity -12 Vdc to -30 Vdc — Initial startup time 130 ms typ — Termination M12 connector, male 5 pin — Operating temperature --40 °C to 85 °C [-40 °F to 185 °F] — Storage temperature -40 °C to 150 °C [-40 °F to 302 °F] — Air gap 3,0 mm ±2,0 mm [0.118 in ±0.079 in] typ. — Sealing IP67, IP69K — Shock sensor and 50 G half sine wave with 11 ms duration — magnet Vibration 20 G from 10 Hz to 2000 Hz — collar Housing material ALaluminum with powder coating — Approvals CE — Mounting: screws M5 or UNC 10-24 — recommended torque 5 N m to 7 N m [44.25 in lb to 61.95 in lb] Material magnet neodymium (sintered NdFeB) — Strength only 3700 Gauss — 1Specifications are based on a non-ferrous shaft. 2Linearity: Deviations from a best fit straight line through the output, expressed as a percentage of the full scale signal range (% of 16 mA). 3Accuracy: Deviations from the ideal output line expressed as a percentage of the full scale signal range (% of 16 mA). 4%FS: Error expressed as a percentage of the output span of the sensor (% of 16 mA). 5Offset: Deviation from the ideal output at the minimum input condition, expressed as a percentage of the full scale signal range (% of 16 mA). 6Sensitivity: The slope of the output signal vs magnet travel, expressed as μA of output per degree of travel. 7TC: Temperature coefficient of a given parameter, as a percentage of the full scale signal range (% of 16 mA) per degree of temperature rise from 25 °C [77 °F]. sensing.honeywell.com 3

SMART Position Sensors Table 2. % linearity Radial Error (mm) 0 0.05 0.1 0.25 0.5 0.75 1 1.5 2 2.5 -2 0.005 0.001 0.007 0.027 0.066 0.113 0.166 0.294 0.450 0.635 -1 0.002 0.003 0.008 0.025 0.060 0.101 0.150 0.269 0.417 0.593 Air Gap 0 0.000 0.004 0.008 0.023 0.053 0.090 0.135 0.245 0.383 0.550 Error 1 0.002 0.005 0.009 0.021 0.047 0.079 0.119 0.220 0.350 0.508 (mm) 2 0.005 0.007 0.009 0.019 0.040 0.068 0.104 0.196 0.317 0.466 3 0.007 0.008 0.010 0.017 0.033 0.057 0.088 0.172 0.284 0.424 Table 3. % Accuracy Radial Error (mm) 0 0.05 0.1 0.25 0.5 0.75 1 1.5 2 2.5 -2 0 0.006 0.012 0.033 0.076 0.129 0.191 0.263 0.538 0.770 -1 0 0.005 0.011 0.029 0.069 0.118 0.176 0.245 0.509 0.733 Air Gap 0 0 0.004 0.009 0.026 0.061 0.106 0.162 0.226 0.479 0.697 Error 1 0 0.004 0.008 0.022 0.054 0.095 0.147 0.208 0.450 0.660 (mm) 2 0 0.003 0.006 0.018 0.047 0.084 0.132 0.190 0.420 0.623 3 0 0.002 0.005 0.015 0.039 0.073 0.117 0.171 0.391 0.586 NoTICE FERRouS MATERIAl Stationary ferrous material often creates an initial offset upon installation. If the stationary ferrous material never moves in relation to the sensor after the installation, and the environment remains ferrous-free, performance should be repeatable. Ensure the sensor is tested in the application. Figure 1. Sensor dimensional drawings (For reference only: mm [in].) Pinout 1 = Supply voltage (+) 2 = Test pin, connect to ground (-) MOUNTING 22,00 SURFACE 3 = Ground (-) [0.87] 4 = Output (0) 5 = Test pin, connect to ground (-) 45,10 4 3 [1.78] 30,00 DIA. [1.18] 5 M12 CONNECTOR, 80,00 DIA. MALE, 5 PINS [3.15] 1 2 3X 92,50 DIA. [3.64] 14,00 [0.55] 3X 12,5 DIA. [0.49] 3X 5,80 DIA. [3.15] 20,5 [0.81] CABLE DIRECTION FOR RIGHT ANGLE 3X 120 DEG. CONNECTOR REF: 0 DEG. 4 sensing.honeywell.com

Rotary Configuration Figure 2. Magnet Collar dimensional drawings (For reference only: mm [in].) 19,00 [0.75] 64,00 DIA. [2.12] 25,4127 to 25,4508 DIA. [1.0005 to 1.0020] NoTICE ASSEMBlY Tool uSE Honeywell recommends using an assembly tool to help align the magnetic axis of rotation to the inside diameter of the sensor. Figure 3. Assembly Tools one Piece (SPS-AuX-AS100-1) Two Piece (SPS-AuX-AS100-2) [50.,2000] 1[07.,6070] [05.,2000] 1[07.,6070] 40,00 DIA. 25,400 DIA. [1.57] [1.0000] 25,4 DIA. [1.00] Assembly Tool use 1. Place the sensor over the shaft with its epoxy side facing the mating surface of the mounting plate. Mounting Screws 2. Loosely assemble the mounting screws in the sensor. 3. Install the assembly tool on the shaft. 4. Push the assembly tool into the rotary sensor to center on the shaft. Shaft 5. Tighten the sensor mounting screws while maintaining pressure on the assembly tool. Assembly tool 6. Remove the assembly tool. Sensor Mounting plate sensing.honeywell.com 5

SMART Position Sensors Figure 4. Sensor Mounting Examples General A C D I F Through Shaft A E B C C B D D E E J H H A F F G G Blind Shaft E C B A D J H F G A = Magnet collar (purchased separately) B = Air gap (3,0 mm ±2,0 mm [0.118 in ±0.079 in] typ.) C = Sensor d = Mounting plate (customer supplied - provides surface to mount sensor) E = Sensor axis F = Shaft (customer supplied - provides shaft to attach magnet actuator) G = Radial alignment (see Table 1) H = Shaft axis I = Mounting screws (customer supplied - M5 or UNC 10-24) J = Recess 6 sensing.honeywell.com

Rotary Configuration Table 4. order Guide Catalog listing description SMART Position Sensor, rotary configuration, 360º sensing range, 4 mA to 20 mA SPS-R360D-NBMS0101 output (magnet collar not included) SPS-MAG-0021 Magnet collar for 25,4 mm [1 in] corresponding shaft diameter (sold separately) SPS-AUX-AS100-11 Assembly tool, one piece, 25,4 mm [1 in], aluminum (sold separately) SPS-AUX-AS100-21 Assembly tool, two piece, 25,4 mm [1 in], aluminum (sold separately) 1 Custom sizes are available if volume thresholds are met. sensing.honeywell.com 7

AddITIoNAl INFoRMATIoN WARNING The following associated literature is available at sensing.honeywell.com: PERSoNAl INJuRY • Position Sensors Line Guide DO NOT USE these products as safety or emergency stop • Position Sensors Range Guide devices or in any other application where failure of the product • Product Installation Instructions could result in personal injury. • Application Notes Failure to comply with these instructions could result in death or serious injury. WARNING MISuSE oF doCuMENTATIoN • The information presented in this product sheet is for reference only. Do not use this document as a product installation guide. • Complete installation, operation, and maintenance information is provided in the instructions supplied with each product. Failure to comply with these instructions could result in death or serious injury. WARRANTY/REMEdY Honeywell warrants goods of its manufacture as being free of defective materials and faulty workmanship. Honeywell’s standard Find out more product warranty applies unless agreed to otherwise by Honeywell Honeywell serves its customers in writing; please refer to your order acknowledgement or consult through a worldwide network your local sales office for specific warranty details. If warranted of sales offices, representatives goods are returned to Honeywell during the period of coverage, and distributors. For application Honeywell will repair or replace, at its option, without charge assistance, current specifications, those items it finds defective. The foregoing is buyer’s sole pricing or name of the nearest remedy and is in lieu of all other warranties, expressed or Authorized Distributor, contact implied, including those of merchantability and fitness for your local sales office. a particular purpose. In no event shall Honeywell be liable for consequential, special, or indirect damages. To learn more about Honeywell’s sensing and control products, While we provide application assistance personally, through our call +1-815-235-6847 or literature and the Honeywell website, it is up to the customer to 1-800-537-6945, visit determine the suitability of the product in the application. sensing.honeywell.com, or e-mail inquiries to Specifications may change without notice. The information we info.sc@honeywell.com supply is believed to be accurate and reliable as of this printing. However, we assume no responsibility for its use. Sensing and Productivity Solutions Honeywell 1985 Douglas Drive North Golden Valley, MN 55422 005948-3-EN IL50 July 2015 honeywell.com © 2015 Honeywell International Inc. All rights reserved.