HIGH AMPERAGE, SEALED/NON-SEALED, LOCKING/ NON-LOCKING POWER JACKS & PLUGS NEW PRODUCT BULLETIN 599 5555 N Elston Ave | Chicago, IL 60630 | P: 773.792.2700 | F: 773.792.2129 | www.switchcraft.com | Made in USA.

HIGH AMPERAGE, SEALED/NON-SEALED, LOCKING/ NON-LOCKING POWER JACKS & PLUGS NEW PRODUCT BULLETIN 599 FEATURES & BENEFITS APPLICATIONS • Up to 11A current rating (carry), 24 V DC • Any sealed data transmission • Military or industrial GPS location devices • -40ºC to 105º C operating temperature • Instrumentation • Locking/Non-Locking versions available • Medical equipment • Automatic switch over from AC to DC permitted by sleeve shunt spring • Marine Applications • Transportation • Available in sealed & non-sealed versions • General industrial electronic applications • Sealed versions sealed to IP68, NEMA 250 (6P) (when mated) • Power supplies Please visit switchcraft.com for the most up-to-date product specifications. Made in USA.

HIGH AMPERAGE, SEALED/NON-SEALED, LOCKING/ NON-LOCKING POWER JACKS & PLUGS NEW PRODUCT BULLETIN 599 SPEcificationS Mechanical Specifications Life: 5000 cycles minimum Vibration: Mil-Std 202G Method 201A (Locking Only) Operating Forces: 5 lb maximum insertion. 0.5 lb minimum withdrawal Panel Mounting Torque: 8-10 in-lb Electrical Specifications Voltage Rating: 24 V AC/DC Current Rating: Refer to current rating table Insulation Resistance: 1000MΩ min Contact Resistance (initial): 15 mΩ max Environmental Specifications Operating Temperature Rating: -40 °C to +105 °C(-40ºF to +221°F) Moisture Resistance MIL-STD 202G Method 106G (Sealed Only) Insulation Resistance MIL-STD 202G Method 302 Condition B Thermal Shock: MIL-STD 202G Method 107G Salt Atmosphere (Corrosion): MIL-STD 202G Method 101E Condition B (Sealed Only) Weathertight Ratings: IP66, IP67, IP68, NEMA 250 (6p) when mated (Sealed Only) Material Specifications - Jacks Housing, Cover (insulators): Thermoplastic, Black Mounting Bushing, Hex Nut: Copper Alloy, Nickel Plated Flat Washer: Steel, Nickel Plated O-Ring: Elastomer, Black Center Pin: Copper Alloy, Nickel Plated Center Pin Terminal & Shunt Terminals: Copper Alloy, Silver or Matte Tin Plated Sleeve Spring Terminal: Spring Copper Alloy, Silver or Matte Tin Plated Material Specifications - Plugs Plug Barrel (Sleeve): Copper Alloy, Nickel Plated Coupling Ring: Copper Alloy, Nickel Plated Metal Handle: Copper Alloy, Nickel Plated Rubber Seal Handle: Black Elastomer over Metal Handle O-Ring: Elastomer, Black Center Contact (Tip): Copper Alloy, Silver Plated Tip & Sleeve Terminals: Copper Alloy, Tin Plated Tip Insulator: Thermoplastic, Blue Terminal Insulator: Epoxy Glass FR4 Tubular Insulator: Mylar Please visit switchcraft.com for the most up-to-date product specifications. Made in USA.

HIGH AMPERAGE, SEALED/NON-SEALED, LOCKING/ NON-LOCKING POWER JACKS & PLUGS NEW PRODUCT BULLETIN 599 Pc-Mount high aMErPagE PowEr JackS PC-mount High Amperage Power Jacks 0.95 24.2 SEAL O-RING NOT ALWAYS SUPPLIED (SEE TABLE) 0.125 3.18 MAXIMUM ACR0O.3S7S F9LA.5TS FLAT WASHED PANEL THICKNESS 0.47 11.9 CE0N.T0E8R P2IN 5/16-32 HTHEXR ENAUDT 0.055 1.4 0.35 9 MTG. BUSHING 5/16-32 UNFE 2A THREAD SLEEVE 0.43 11 TERMINAL 0.43 11 0.063 1.60 (3X) 0.26 6.5 0.25 6.4 SHUNT TERMINAL 0.06 1.6 0.14 3.4 0.054 1.36 CTEERNMTEINRA PLIN 0.062 1.57 0.020 0.51 0.19 4.9 0.008 0.20 0.020 0.51 0.020 0.51 0.12 3 0.10 2.5 0.10 2.5 0.19 4.8 0.325 8.26 0.248 6.29 0.349 8.87 A CENTER PIN SHUNT SLEEVE SCHEMATIC PCB LOCATING POST SHUNT NOT ALWAYS PRESENT TERMINAL (SEE TABLE) STLEEREMVIEN SAPLRING CTEERNMTEINRA PLIN A 0.177 4.50 A 0.177 4.50 0.248 6.29 0.248 6.29 0.120 3.05 0.040 1.02 JACK MOUNTING SURFACE 0.120 3.05 0.0300.1400.763.506.189 4.80 JACK MOUNTING SURFACE 0.1809.1440.803.56 0.030 0.76 0.120 3.05 0.070 [1.78] MIN FOR CLEARANCE FIT 0.067 [1.70] MAX FOR INTERFERENCE FIT 0.349 8.87 REQUIRED ONLY FOR JACKS WITH POST 0.349 8.87 00..007607 [[11..7780]] MMIANX F FOORR C INLETAERRAFENRCEEN FCIET FIT 0.120 3.05 0.478 12.14 REQUIRED ONLY FOR JACKS WITH POST 0.478 12.14 RECOMMENDED PCB LAYOUT ALTERNATE PCB LAYOUT (COMPONENT SIDE) (COMPONENT SIDE) Please visit switchcraft.com for the most up-to-date product specifications. Made in USA.

HIGH AMPERAGE, SEALED/NON-SEALED, LOCKING/ NON-LOCKING POWER JACKS & PLUGS NEW PRODUCT BULLETIN 599 SMt-Mount high aMErPagE PowEr JackS SMT-mount High Amperage Power Jacks 0.95 24.2 NOT ALWAYSS ESAULP POL-IREIDNG 0.125 3.18 MAXIMUM (SEE TABLE) PANEL THICKNESS 0.37 9.5 ACROSS FLATS FLAT WASHED 0.055 1.4 0.47 11.9 0.08 2 5/16-32 HTHEXR ENAUDT 0.35 9 CENTER PIN 0.10 2.5 5/16-32 UNFE 2A THREAD 0.25 6.4 0.43 11 0.43 11 0.26 6.5 SLEEVE SHUNT TERMINAL CENTER PIN TERMINAL 0.06 1.6 TERMINAL 0.07 1.7 0.08 2 0.054 1.36 0.062 1.57 0.19 4.9 0.60 15.2 A 0.325 8.26 SHUNT TERMINAL 1.05 26.7 REF 0.180 4.57 (2X) TERSMLEINEVAEL STHERUMNITNAL NOPTC ABL LWOACYAST( SIPNEREGE STPEAONBSTLTE) CTEERNMTEINRA PLIN SLEEVE SPRING TERMINAL 0.03 0.9 CENTER PIN TERMINAL 0.07 1.7 0.148 3.76 0.360 9.14 CENTER PIN 0.150 3.81 SHUNT SLEEVE A 0.160 4.06 SCHEMATIC 0.030 0.76 G SURFACE 0.283 7.19 0.130 3.30 N NTI 0.240 6.10 U O M JACK 0.250 6.35 (2X) 0.130 3.30 0.070 [1.78] MIN FOR CLEARANCE FIT 0.067 [1.70] MAX FOR INTERFERENCE FIT 0.321 8.15 REQUIRED ONLY FOR JACKS WITH POST RECOMMENDED PCB LAYOUT (COMPONENT SIDE) Please visit switchcraft.com for the most up-to-date product specifications. Made in USA.

HIGH AMPERAGE, SEALED/NON-SEALED, LOCKING/ NON-LOCKING POWER JACKS & PLUGS NEW PRODUCT BULLETIN 599 hybrid-Mount high aMErPagE PowEr JackS Hybrid-mount High Amperage Power Jacks 0.95 24.2 NOT ALWAYSS ESAULP POL-IREIDNG 0.125 3.18 MAXIMUM (SEE TABLE) PANEL THICKNESS 0.37 9.5 0.35 9 ACROSS FLATS FLAT WASHED 0.055 1.4 0.47 11.9 CE0N.T0E8R P2IN 55//1166--3322 UHTHNEXRFE EN A2UDAT 0.180(2X4).57 00..0073 10..76 THREAD 0.10 2.5 0.25 6.4 0.43 11 0.43 11 SLEEVE TERMINAL 0.26 6.5 SLEEVE TERMINAL SHUNT TERMINAL 0.06 1.6 CENTER PIN 0.14 3.4 TYP 0.054 1.36 TERMINAL 0.08 2 0.07 1.7 0.062 1.57 0.020 0.51 0.19 4.9 0.008 0.20 0.020 0.51 0.030 0.76 0.020 0.51 0.10 2.5 A 0.10 2.5 0.04 1.1 0.60 15.2 0.325 8.26 0.248 6.29 0.19 4.8 0.349 8.87 CENTER PIN SHUNT SLEEVE SCHEMATIC SHUNT PCB LOCATING POST TERMINAL NOT ALWAYS PRESENT (SEE TABLE) CENTER PIN SLEEVE SPRING TERMINAL TERMINAL 0.177 4.50 0.248 6.30 0.177 4.50 0.248 6.30 0.150 3.81 0.120 3.05 0.150 3.81 0.040 1.02 0.258 6.55 0.050 1.27 0.258 6.55 0.030 0.76 0.120 3.05 A A 0.160 4.06 0.160 4.06 0.050 1.27 0.025 0.64 0.025 0.64 0.044 1.12 0.044 1.12 JACK MOUNTING SURFACE 0.120 3.005.130 3.30 0.189 4.80 JACK MOUNTING SURFACE 0.070 [10.7.083] 0M0.I1N03. 70F6OR3 .C30LEAR0A.1N8C9E F4I.T80 0.070 [1.78] MIN FOR CLEARANCE FIT 0.067 [1.70] MAX FOR INTERFERENCE FIT 0.067 [1.70] MAX FOR INTERFERENCE FIT REQUIRED ONLY FOR JACKS WITH POST 0.265 6.73 REQUIRED ONLY FOR JACKS WITH POST 0.265 6.73 0.120 3.05 0.130 3.30 0.157 3.99 0.130 3.30 0.157 3.99 0.250 6.35 0.250 6.35 (2X) 0.349 8.87 (2X) 0.349 8.86 RECOMMENDED PCB LAYOUT RECOMMENDED PCB LAYOUT 0.478 12.14 (COMPONENT SIDE) 0.478 12.14 (COMPONENT SIDE) Please visit switchcraft.com for the most up-to-date product specifications. Made in USA.

HIGH AMPERAGE, SEALED/NON-SEALED, LOCKING/ NON-LOCKING POWER JACKS & PLUGS NEW PRODUCT BULLETIN 599 LOCKING and SEALING PLUGS S10KS12, S10KS15, S10KS17 LOCKING, NON-SEALING PLUG S10K NON-LOCKING, NON-SEALING PLUGS S1012, S1015, S1017 NON-LOCKING, NON-SEALING PLUG S10 Please visit switchcraft.com for the most up-to-date product specifications. Made in USA.

HIGH AMPERAGE, SEALED/NON-SEALED, LOCKING/ NON-LOCKING POWER JACKS & PLUGS NEW PRODUCT BULLETIN 599 currEnt rating tablE Jack Terminal Wire Current Rating (A) at Operating Temperature (ºC ) Plating (awg) 55ºC max 65ºC max 75ºC max 85ºC max 95ºC max 105ºC max 16 11 10 9.5 9 7.5 6 Silver 18 9.5 9 8 7 5.5 5 20 9 8 6.5 6 5 4 16 11 10 9 8 7 5.5 Tin 18 9.5 9 8 7 5.5 5 20 Hig8h.5 Amperage8 Power Plug6 .5Ordering C5o.5de: 5 4 Note: DC Power Plugs & Jacks are for current carry only. Switching Power Jack on-off under resistive load is not recommended. The S 1 0 circuitry on-off switch should be off before connecting or disconnecting the Power Plug to Jack. For electrical life limitations under resis- tive load, consult factory. hiHgihg ha MAmPEprearaggEe PPoowweErr P Plulug gO rodredriEnrgi nCogd ceo:dE : S10 Series Handle options: 12 - rubber over metal sealing handle for Locking optSion 1: 0 cable O.D. 0.125 - 0.150" [3.2 - 3.8mm] K - Locking 15 - rubber over metal sealing handle for blank - non-locking cable O.D. 0.150 - 0.175" [3.8 - 4.4mm] 17 - rubber over metal sealing handle for Seal option: S10 Series H a n cdalbel oe pOt.iDon. 0s:.175 - 0.210" [4.4 - 5.3mm] S - Sealed 1b2la n- kru -b mbeert aol,v neor nm-esetaall isnega lhinagn dhlaen fdolre for Lbolacnkkin -g n oopnt-isoena:led c a bclaeb Ole. DO.. D0..1 u2p5 t-o 0 0.1.25108" "[ 3[5.2.5 -m 3.m8m] m] K - Locking 15 - rubber over metal sealing handle for blank - non-locking cable O.D. 0.150 - 0.175" [3.8 - 4.4mm] 17 - rubber over metal sealing handle for Seal option: cable O.D. 0.175 - 0.210" [4.4 - 5.3mm] S - Sealed blank - metal, non-sealing handle for blank - non-sealed cable O.D. up to 0.218" [5.5mm] High Amperage Power Jack Ordering Code: high aMPEragE PowEr Jack ordEring codE : R A 10 High Amperage Power Jack Ordering Code: Seal option: Terminal Plating: S - Sealed S - Tin R A 10 blank - non-sealed blank - Silver Termination Type: Locating Post option: PC - Through Hole P - witShe Palo ostption: TSMer m- iSnuarl fPalcaet iMngo:unt blank S- w - iStheaoluetd Post SSH - T-i Hnybrid blank - non-sealed blank - Silver Notes: T1.e Srtmanindaartdio pna cTkyapgien:g is bulk. Contact factory for tube or tape & reeLlo pcaactkianggin Pgo ospt toiopntsi.o n: P2.C Ti n- pTlhartionugg chur Hreonltely not available for the hybrid (SH) terminationP o -p wtiointh. Post SM - Surface Mount blank - without Post SH - Hybrid Please visit switchcraft.com for the most up-to-date product specifications. Made in USA. Notes: 1. Standard packaging is bulk. Contact factory for tube or tape & reel packaging options. 2. Tin plating currently not available for the hybrid (SH) termination option.