IL-AG5 SERIES AUTOMOTIVE CONNECTORS 025 Crimp Contacts, PCB-to-Cable/Cable-to-Cable Applications • • • • • • • • • • • • • • GENERAL SPECIFICATIONS Number of Contacts 5, 6, 7, 10 (single row) 14, 16, 18, 22, 30 (double row) Contact Spacing 2.5mm (.098") Current Rating 3 Amps Dielectric Withstanding Voltage 1000 VAC r.m.s. (for one minute) Insulation Resistance 100 megohms min. Contact Resistance 10 milliohms max. Applicable PCB Thickness 1.6 to 2.4mm (.063" to .094") Operating Temperature -40(cid:176) C to +85(cid:176) C APPLICABLE WIRE (Stranded) FEATURES Wire Type (JIS) AV, AVS, AVSS AVS, AVSS • Designed for automotive instrument panel applications AWG No. #22 to #20 #18 • Mechanical lock assures positive mating Conductor • Unique housing configuration helps prevent mismating Cross Section Area 0.3 to 0.5mm2 0.85mm2 Insulation Outer Dia. 1.4 to 2.4mm • Double locking mechanism prevents dislodging (.055 to .094") of contacts Connector Profile (Ref.) MATERIALS AND FINISHES Description Materials/Finishes Insulator PBT, Yellow (Green or Light Blue for polarized version) Pin Contact Brass/Tin Plating Cable plug pin contact: Highly conductive Copper alloy Socket Contact Phosphor Bronze /Tin Plating • Polarized version is available Note: The standard finish of contacts is tin plating. (Single row, 5 and 6 contacts only) Gold plating is available as an option. Consult JAE for details. • Highly reliable socket contacts ORDERING IN F O R M A T I O N IL-AG5 – ** * * – * 3 * * – * – ** • Simplified crimp-type termination Series No. of Contacts SINGLE ROW TYPE Single Row – 5, 6, 7, 10 Double Row – 14, 16, 18, 22, 30 Contact Type P – Pin S – Socket Modification Code K – Polarized version, 5 and 6 contacts only Blank – Standard type Contact Layout S – Single Row D – Double Row Contact Pitch 3 – 2.5mm (.098") Termination DOUBLE ROW TYPE T – Straight Through Hole L – Right Angle Through Hole C – Crimp Applicable PCB Thickness (pin header) 2 – 1.6mm (.063") Applicable Wire Size (Housing) 1 – AWG #18 to #22, Stranded Modification Code A Insulator Color LB – Light Blue Blank – Green Dimensions and specifications suDbijmecetn tsoi ocnhsa ning me mw i(tihnocuhte nso).tice. 8

IL-AG5 SERIES AUTOMOTIVE CONNECTORS 025 Crimp Contacts, PCB-to-Cable/Cable-to-Cable Applications STRAIGHT PIN HEADER Single Row Double Row Note: Configuration of mating area differs slightly depending on the number of contacts. PCB Hole Pattern (Ref.) Configuration of Mating Area (Ref.) PCB Hole Pattern (Ref.) No. of Standard Polarized Version Contacts 16 Contacts 14, 18, 22, 30 Contacts 5 6 • Single Row No. of Part Number A B Contacts Standard Polarized Version – 0.25 (– .010) – 0.5 (– .020) 5 IL-AG5- 5P-S3T2 IL-AG5-5PK-S3T2-LB 10.0 (.394) 15.8 ( .622) 6 IL-AG5- 6P-S3T2 IL-AG5-6PK-S3T2-LB 12.5 (.492) 18.3 ( .720) 7 IL-AG5- 7P-S3T2 — 15.0 (.591) 20.8 ( .819) 10 IL-AG5-10P-S3T2 — 22.5 (.886) 28.3 (1.114) • Double Row No. of A B C C2 Part Number Contacts – 0.25 (– .010) – 0.5 (– .020) – 0.2 (– .008) – 0.1 (– .004) 14 IL-AG5-14P-D3T2-A 20.0 ( .787) 26.5 (1.043) 12.5 ( .492) 6.25 ( .246) 16 IL-AG5-16P-D3T2-A 22.5 ( .886) 29.0 (1.142) 15.0 ( .591) 8.75 ( .344) 18 IL-AG5-18P-D3T2 25.0 ( .984) 31.5 (1.240) 17.5 ( .689) 8.75 ( .344) 22 IL-AG5-22P-D3T2 30.0 (1.181) 36.5 (1.437) 22.5 ( .886) 11.25 ( .443) 30 IL-AG5-30P-D3T2 40.0 (1.575) 46.5 (1.831) 30.0 (1.181) 15.00 ( .591) Dimensions in mm (inches). 9

IL-AG5 SERIES AUTOMOTIVE CONNECTORS 025 Crimp Contacts, PCB-to-Cable/Cable-to-Cable Applications RIGHT ANGLE PIN HEADER Single Row Double Row Note:Configuration of mating area slightly differs depending on the number of contacts. PCB Hole Pattern (Ref.) PCB Hole Pattern (Ref.) 5 Contacts 6 Contacts 16 Contacts 14, 18, 22, 30 Contacts 7 Contacts 10 Contacts • Double Row No. of A B C1 C2 Part Number Contacts – 0.25 (– .010) – 0.5 (– .020) – 0.2 (– .008) – 0.1 (– .004) 14 IL-AG5-14P-D3L2-A 20.0( .787) 26.5 (1.043) 12.5 ( .492) 6.25 (.246) 16 IL-AG5-16P-D3L2-A 22.5( .886) 29.0 (1.142) 15.0 ( .591) 8.75 (.344) 18 IL-AG5-18P-D3L2 25.0( .984) 31.5 (1.240) 17.5 ( .689) 8.75 (.344) 22 IL-AG5-22P-D3L2 30.0(1.181) 36.5 (1.437) 22.5 ( .886) 11.25 (.443) 30 IL-AG5-30P-D3L2 40.0(1.575) 46.5 (1.831) 30.0 (1.181) 15.00 (.591) • Single Row No. of Part Number A B C Contacts Standard Polarized Version – 0.25 (– .010) – 0.5 (– .020) – 0.2 (– .008) 5 IL-AG5- 5P-S3L2 IL-AG5-5PK-S3L2-LB 10.0 (.394) 15.8 ( .622) — 6 IL-AG5- 6P-S3L2 IL-AG5-6PK-S3L2-LB 12.5 (.492) 18.3 ( .720) — 7 IL-AG5- 7P-S3L2 — 15.0 (.591) 20.8 ( .819) 10.0 (.394) 10 IL-AG5-10P-S3L2 — 22.5 (.886) 28.3 (1.114) 17.5 (.689) Note: Refer to Socket Housing information for configuration of mating area of polarized version. Dimensions in mm (inches). 10

IL-AG5 SERIES AUTOMOTIVE CONNECTORS 025 Crimp Contacts, PCB-to-Cable/Cable-to-Cable Applications SOCKET HOUSING Single Row Double Row Configuration of Mating Area (Ref.) No. of Standard Polarized Version Contacts 5 6 • Single Row No. of Part Number A B C Contacts Standard Polarized Version – 0.25 (– .010) – 0.5 (– .020) +-00..2154( +-. .00 1 0 06 ) 5 IL-AG5- 5S-S3C1 IL-AG5-5SK-S3C1-LB 10.0 (.394) 16.1 ( .634) 13.1 ( .516) 6 IL-AG5- 6S-S3C1 IL-AG5-6SK-S3C1-LB 12.5 (.492) 18.6 ( .732) 15.6 ( .614) 7 IL-AG5- 7S-S3C1 — 15.0 (.591) 21.1 ( .831) 18.1 ( .713) 10 IL-AG5-10S-S3C1 — 22.5 (.886) 28.6 (1.126) 25.6 (1.008) • Double Row No. of A A2 A3 B C Contacts Part Number – 0.25 (– .010) – 0.1 (– .004) – 0.1 (– .004) – 0.5 (– .020) +-00..2154( +-. .00 1 00 6 ) 14 IL-AG5-14S-D3C1-A 20.0 ( .787) 7.5 ( .295) 7.5 ( .295) 26.7 (1.051) 23.7 ( .933) 16 IL-AG5-16S-D3C1-A 22.5 ( .886) 10.0 ( .394) 7.5 ( .295) 29.2 (1.150) 26.2 (1.031) 18 IL-AG5-18S-D3C1 25.0 ( .984) 10.0 ( .394) 10.0 ( .394) 31.7 (1.248) 28.7 (1.130) 22 IL-AG5-22S-D3C1 30.0 (1.181) 12.5 ( .492) 12.5 ( .492) 36.7 (1.445) 33.7 (1.327) 30 IL-AG5-30S-D3C1 40.0 (1.575) 17.5 ( .689) 17.5 ( .689) 46.7 (1.839) 43.7 (1.720) Dimensions in mm (inches). 11

IL-AG5 SERIES AUTOMOTIVE CONNECTORS 025 Crimp Contacts, PCB-to-Cable/Cable-to-Cable Applications SOCKET CONTACT (CRIMP TYPE) Tooling: Semi-Automatic Crimping Machine: CT350-2 Type Hand Crimping Tool: CT150 Type Contact Extraction Tool: ET-AG5 Lock Flap Release Tool: RT-AG5 • EX5 Applicable Wire (Stranded) Applicable Tool Part Number Finish (Note 1) (Note 2) Type AWG No. CrosCs oSnedcutciotno rArea OInustuelra Dtioian. Hand Crimp CSTe3m50i--A2 utytop.e IL-AG5-C1-5000 Tin AV, AVS, AVSS #22 to #20 0.3 to 0.5mm2 1.4 to 2.4mm CT150-1-AG5 Applicator: 350-AG5-2 (.055 to .094") Press: CP210-1B AVS, AVSS #18 0.85mm2 Note 1: 5,000 pcs. per reel. Note 2: The standard finish of contact is tin plating. Gold plating is available as an option. For details, please consult JAE. CABLE PLUG PIN HOUSING (22 contacts only) PIN CONTACT (CRIMP TYPE) Part Number: IL-AG5-22P-D3C1 Part Number: IL-AG5-PC1-5000 Applicable Wire (Stranded) Conductor Insulation AWG No. Cross Section Area Outer Dia. 1.4 to 2.4mm #22 to #18 0.3 to 0.85mm2 (.055 to .094") Tool (Please consult JAE for details.) Hand Crimping Tool: CT150-1-AG-5 Contact Extraction Tool: EX-AG5 Lock Flap Release Tool: RT-AG5 • EX5 (Note: Contacts 5,000 pcs, per reel) Dimensions in mm (inches). 12

Mouser Electronics Authorized Distributor Click to View Pricing, Inventory, Delivery & Lifecycle Information: J AE Electronics: IL-AG5-22S-D3C1 IL-AG5-C1-5000 IL-AG5-10P-S3L2 IL-AG5-14P-D3L2-A IL-AG5-16P-D3C1 IL-AG5-16P-D3L2-A IL-AG5-16P-D3T2-A IL-AG5-16S-D3C1-A IL-AG5-22P-D3L2 IL-AG5-22P-D3T2 IL-AG5-30P-D3L2 IL-AG5-4P-S3L2 IL-AG5-4P-S3T2 IL-AG5-5P-S3C1 IL-AG5-5P-S3L2 IL-AG5-5P-S3T2 IL-AG5-5SK-S3C1-LB IL-AG5-5S-S3C1 IL- AG5-6P-S3L2 IL-AG5-7P-S3L2 IL-AG5-7P-S3T2 IL-AG5-7S-S3C1 IL-AG5-7S-S3C1-B IL-AG5-PC1-5000 IL-AG5- 30SK-D3C1-LB IL-AG5-18P-D3L2 IL-AG5-C1-1E-5000 IL-AG5-30PK-D3T2-LB IL-AG5-7S3C1 IL-AG5-30S-D3C1-W IL-AG5-30SK-D3C1-D IL-AG5-6P-S3L2-LGY