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ACT Summary 1 Introduction 2 Synoptic 3 Technicalcharacteristics 4 Part-numberingsystem 5 Arrangements 6 Receptacles 7 Plug/Panelseal 8 Matingandunmatingdimensions 9 Mountingcutouts 10-11 ContactsandTools

ACT Introduction The Deutsch ACT is a high performance composite connector qualified to MIL-DTL-38999.What Deutsch Defense/Aerospacedoesbetterthananyoneelseismakewireterminationdevicesfordemandingapplications. Deutschutilizeditsunprecedentedachievementsintheareaofdefense/aerospacecompositetechnologyenablingusto designandproducethelatestversionofMIL-DTL-38999connectors. ThesuperiordesignoftheACTdeliberatelytookintoconsiderationtheconnector,itscontacts,andtherespectivestrain reliefstofavorablyinfluenceintra-systemlife-cycleperformanceandcosts. (cid:1) Performance The total performance of the ACT connector is matched by individual components within the system.For example, the useofcompositematerialshasincreased thedurabilityoftheconnectorhousingandcouplingmechanismto1500cycles. DeutschdevelopedanextendedlifeMIL-C-39029contacttomeettheincreasedperformancerequiremetsoftoday’ssys- tems. (cid:1) Superior corrosion resistance TheACTeliminatesthelargestcontributingfactorinadvancedsystemsmalfunction...corrosion,whichisthemaincause of mechanical, electrical, and electromagnetic connector degradation.Electromotive force differentials between many dissimilarmetalsfoundinconnectorsandaccessoriesproducegalvanicaction.TheACTeliminatesthesedissimilarmetals resultinginaninterconnectionsystemthatwithstandsover2000hoursofsaltspray. 1

ACT Synoptic SEALEDreceptacles TYPE90 4holessquareflange mounting Plug TYPE96 TYPE94 Singleholemounting 2

ACT Technical characteristics (cid:1) Mechanical Shell Material : Composite Plating : W - Olivedrabcadmium, M - Nickelcoating Insert Material : Thermoplasticandfluorinatedsiliconeelastomer Flatgasketando’ring Material : fluoronitedsiliconeelastomer Contact Material : Copperalloy Plating : Gold Type : Crimptypeorprintedcircuitpin(consultus) Retention : Size22D: 44N Size20 : 67N Size16 : 111N Size12 : 111N Size 8 : 111N Vibrations : AsperMIL-DTL-38999 Physicalshocks : 300g,3msinthe3axes Durability : 1500couplinganduncouplingcycles (cid:1) Climatics Servicetemperature : Cadmiumplating -65°Cto+175°C : Nickelplating -65°Cto+200°c Thermalshocks : AsperMIL-DTL-38999 Sealing : Leakage 16cm3/honmatedconnectingunder2,1bars ≤ Saltsprayresistance : 2000hours,classWasperMIL-DTL-38999 2000hoursclassM,asperMIL-DTL-38999 (cid:1) Electrical Withstandingvoltage atsealevel : ServiceM: 1300V Service I: 1800V ServiceII: 2300V at21000maltitude : Matedconnector Unmatedconnector ServiceM: 800V ServiceM : 350V Service I: 1000V Service I : 400V ServiceII: 1000V ServiceII : 500V Insulationresistance (Ambianttemperature) : 5000M to25°Cand65%HRmax. Ω Voltagedrop : size22 : testto 5 Amp.=73millivoltsmax. Size20 : testto 7,5Amp.=55millivoltsmax. Size16 : testto12 Amp.=49millivoltsmax. Size12 : testto23 Amp.=42millivoltsmax. Size 8 : testto46 Amp.=26millivoltsmax. Shielding : AsperMIL-DTL-38999 Contactscurrent Diameterover Permittedwire Size Sealed Insulationsheath Sizes version inmm sectioninmm2 22 5 A 0,76to1,37 0,095to0,38 20 7,5A 1,01to2,10 0,21to0,60 16 13 A. 1,65to2,77 0,60to1,34 12 23 A. 2,46to3,61 1,91to3,18 8 46 A. 4,50to5,80 5,30to8,98 Formoreinformation,seeMIL-DTL-38999seriesIII 3

ACT Part numbering system (cid:1) DEUTSCH System Contacttype P : Malecontact S : Femalecontact Specialmodifications Shelltype A : Withoutmalecontact 3025 : Standardgold Squareflangereceptacle : 90 Shellsize B : Withoutfemalecontact 500cyclescontact. * Singleholemountingreceptacle : 94 A-B-C-D-E-F U : MalePCBcontact Consultfactoryfor Plug : 96 -G-H-J M : FemalePCBcontact availability ACT 90 * J B-35 * N * Connectortype Finish Arrangements Keyorientation Olivedrabcadmium : W (Seepage5) * N-A-B-C-D-E Nickelcoating: M Thesquareflangereceptacleisneverdeliveredwithpanelseal.Fororderingpanelsealsseepage9. Forstandardcontactsdeliveredwiththeconnector,seepage10. (cid:1) MIL-DTL-38999 SYSTEM Contacttype P : Malecontact500cycles S : Femalecontact500cycles H : Male,extendedlife1500cyclescontact Shelltype J : Female,extendedlife1500cycles Squareflangereceptacle : 20 Shellsize contact ** Singleholemountingreceptacle : 24 A-B-C-D-E-F A : Withoutmalecontact Plug :26 -G-H-J B : Withoutfemalecontact D38999 20 * J 19 P N Modelofdesignation Finish Arrangements Keyorientation Olivedrabcadmium : J (Seepage5) * N-A-B-C-D-E Nickelcoating : M *Consultfactoryforavailability ** ConsultfactoryforcurrentQPLlisting. 4

ACT Arrangements Maleinsertviewedfromfrontface. B A DispositionA-35 DispositionA-98 DispositionB-02 DispositionB-05 DispositionB-35 DispositionB-98 DispositionB-99 DispositionC-04 6contactssize22 3contactssize20 2contactssize 16 5contactssize 20 13contactssize22 6contactssize20 7contactssize20 4contactssize16 DispositionC-08 DispositionC-35 DispositionC-98 DispositionD-05 DispositionD-15 DispositionD-18 DispositionD-19 DispositionD-35 8contactssize20 22contactssize22 10contactssize20 5contactssize16 14contactssize20 18contactssize20 19contactssize20 37contactssize22 1contactssize16 1 17 6 30 11 DispositionD-97 DispositionE-02 DispositionE-06 DispositionE-08 DispositionE-26 DispositionE-35 DispositionE-99 DispositionF-11 8contactssize20 38contactssize22 6contactssize12 8contactssize16 26contactssize20 55contactssize22 21contactssize20 11contactssize16 4contactssize16 1contactssize8 2contactssize16 DispositionF-32 DispositionF-35 DispositionG-11 DispositionG-16 DispositionG-35 DispositionG-39 DispositionG-41 DispositionG-75 32contactssize20 66contactssize22 11contactssize12 16contactssize16 79contactssize22 2contactssize16 41contactssize20 4contactssize8 37contactssize20 7162229 46 64727985 1 24 74 94 1832415967 81 HH 19 3342606882 615212286 53 7768849399 DispositionH-21 DispositionH-35 DispositionH-53 DispositionH-55 DispositionJ-04 DispositionJ-7 DispositionJ-8 21contactssize16 100contactssize22 53contactssize20 55contactssize20 48contactssize20 97contactssize22 8contactssize8 8contactssize16 2contactssize8 n_ q_ o_ m__ k_ w_ q_ c_ v_ x_ r_ h_ d_ y_ i_ u_ f_ j_ * DispositionJ-19 DispositionJ-20 DispositionJ-24 DispositionJ-29 DispositionJ-35 DispositionJ-43 DispositionJ-61 19contactssize12 10contactssize20 12contactssize16 29contactssize16 128contactssize22 23contactssize20 61contactssize20 13contactssize16 12contactssize12 20contactssize16 4contactssize12 3contactssize8 t_ s_ u_ q_ r_ v_ a_ q_n_ z_ w_ c_b_ m__ y_ x_ d_ k_ e_ h_ g_ f_ DispositionJ-90 * Soldlesscontactstools,andsealingplugs 40contactssize20 ArrangementsisnotcurrentlyaMIL-DTL-38999specification,pleaserefertoMIL-STD-1560 4contactssize16 2contactssize8 5

ACT Receptacles (cid:1) Square flange - TYPE 90 B 31,50max. E C1 D E C2 ØR ØS F G F G 13,20max. 13,20max. 13,50±0,1 5 31,50max. PP P WithPCBcontacts Contact R S Size B C1 C2 D E F G P PP Mass Size +0.. . . -0,05 ±0,05 ±0,3 max. ±0,1 ±0,1 ±0,2 ±0,2 max. 22 10,5 A 23,80 18,26 15,09 19,50 3,65 15,75 11,90 3,25 5,49 8,00 20 1,5 0,7. B 26,20 20,62 18,26 19,50 3,65 18,90 14,90 3,25 4,93 11,00 16 2,6 1,15 C 28,60 23,01 20,62 19,50 3,65 22,10 17,90 3,25 4,93 14,00 D 31,00 24,61 23,01 19,50 3,65 25,25 21,90 3,25 4,93 18,00 P/NPCBcontacts,page11 E 33,30 26,97 24,61 19,50 3,65 29,95 24,90 3,25 4,93 23,00 F 36,50 29,36 26,97 19,50 3,65 31,55 27,90 3,25 4,93 26,00 G 39,70 31,75 29,36 18,70 4,35 34,70 30,90 3,25 4,93 31,00 H 42,90 34,93 31,75 18,70 4,35 37,90 33,90 3,91 6,15 36,00 J 46,00 38,10 34,93 18,70 4,35 41,10 36,90 3,91 6,15 43,00 (cid:1) Single hole mounting - TYPE 94 32,50max. 32,50max. B 22,60max. E 22,60max. E M ØR ØS F G F G 12,06±0,6 5 13,20max. 13,20max. ØA WithPCBcontacts Contact R S Size A B E F G M Mass Size +0.. +0,7.. -0,05 ±0,05 ±0,3 ±0,4 -0,1 ±0,1 ±0,1 max. 22 10,5 A 30,20 27,00 3,00 15,75 11,90 21,82 11,00 20 1,5 0,7. B 34,90 31,80 3,00 18,90 14,90 24,99 14,00 16 2,6 1,15 C 38,10 34,90 3,00 22,10 17,90 29,77 18,00 D 41,30 38,10 3,00 25,25 21,90 32,91 23,00 E 44,50 41,30 3,00 29,95 24,90 36,12 29,00 P/NPCBcontacts,page11 F 49,20 46,00 3,70 31,55 27,90 39,25 35,00 G 52,40 49,20 3,70 34,70 30,90 42,47 38,00 H 55,60 52,40 3,70 37,90 33,90 45,61 46,00 J 58,70 55,60 3,70 41,10 36,90 49,25 55,00 6

ACT Plug (cid:1) TYPE 96 31max. Size F G S Mass max. max. max. max. A 18,40 11,90 21,80 9,00 B 21,10 14,90 25,00 13,00 C 25,40 17,90 29,40 18,00 D 28,70 21,90 32,50 23,00 E 32,20 24,90 35,70 25,00 F G ØS F 34,90 27,90 38,50 32,00 G 38,10 30,90 41,70 35,00 H 41,10 33,90 44,90 41,00 J 44,30 36,90 48,00 48,00 Panel seal (cid:1) For square flange receptacle E B C Sealedversion ØH C B 4holesØT E1max. Frontflangemounting Rearflangemounting Size Part-Number H B C E E1 T H Part-Number Size max. max. ±0,10 max. max. max. max. A 108-0003-10 15,40 24,30 18,30 3,00 5,92 3,30 14,10 108-0004-10 A B 108-0001-12 18,40 26,70 20,60 3,00 5,92 3,30 17,20 108-0004-12 B C 108-0001-14 22,70 29,10 23,00 3,00 5,92 3,30 20,40 108-0004-14 C D 108-0001-16 25,90 31,30 24,60 3,00 5,92 3,30 23,60 108-0004-16 D E 108-0003-18 29,10 33,70 27,00 3,00 5,92 3,30 26,80 108-0004-18 E F 108-0003-20 32,30 36,90 29,40 3,00 5,92 3,30 30,60 108-0001-20 F G 108-0003-22 35,40 40,10 31,75 3,00 5,16 3,30 33,50 108-0001-22 G H 108-0003-24 38,60 43,30 34,90 3,00 5,16 4,30 36,30 108-0004-24 H J 108-0001-25 41,10 46,00 38,10 3,00 4,87 3,90 37,70 108-0012-25 J Nota:Thepanelsealisneverdeliveredwithreceptacle.Tobeorderedseparatly. 7

ACT Mating and unmating dimensions (cid:1) Square flange - TYPES 90 - 96 Frontmounting 38,80max. Type90 Size Couplingtorque Mating Unmating Nmmini Nmmax. A 0,2 0,9 8,75max. 53,05max. B 0,2 1,4 C 0,2 1,8 D 0,3 2,3 Rearmounting E 0,3 2,7 F 0,3 3,2 35,60max. G 0,6 3,6 3,20max. H 0,6 4,1 J 0,6 4,6 Type90 Type96 11,90max. 49,85max. (cid:1) TYPE 94 - 96 2,30to3,10max. 37,05max. 1,50to3,20max. Size Couplingtorque Mating Unmating Nmmini Nmmax. Type94 Type96 A 0,2 0,9 B 0,2 1,4 C 0,2 1,8 D 0,3 2,3 E 0,3 2,7 F 0,3 3,2 G 0,6 3,6 H 0,6 4,1 J 0,6 4,6 8

ACT Mounting cutouts (cid:1) For sealed receptacles - TYPE 90 - 94 Type 90 Type 94 Frontpanelmounting 3,20max. 1,58to3,20max. Panelcutout C1 ØH C1 ØH1 K V V1 C1 Hmini H1 K V V1 Couplingtorque Size Front Rear +0,25. +0,25. mini. mini. Nmmini Nmmax -0 . -0 . . A 18,26 13,11 16,66 17,70 16,99 24,60 27,80 3,40 4,00 B 20,62 15,08 22,22 20,88 19,53 27,00 32,60 4,50 5,20 C 23,01 19,05 23,42 25,58 24,26 30,20 36,00 6,20 6,80 D 24,61 23,01 26,59 28,80 27,53 33,30 39,60 7,90 8,50 E 26,97 25,81 30,96 31,98 30,68 36,50 43,30 9,00 9,60 F 29,36 28,98 32,94 35,15 33,86 39,30 47,00 10,20 10,70 G 31,75 32,16 36,12 38,28 37,06 42,50 50,60 11,30 12,40 H 34,93 34,93 39,29 41,50 40,01 45,70 54,20 12,40 13,50 J 38,10 37,69 42,47 44,68 43,41 48,80 59,70 13,60 14,70 9

ACT Contacts (cid:1) Standard gold 500 cycles contact (3025) colorcode Sealingplug ForcontactPasperMIL-DTL38999 Colorcode Colorcode 1 2 3 3 2 1 L Connectorrearface Malecontact Femalecontact Wiresstriplength CONTACTS CABLES SEALINGPLUG Commercial Type Size Colorcode Observations Section AWG Øover P/N Color Part-number 1 2 3 mm2 wire sheath L code 724-0001-22 P Orange Blue Black Standard 22 0,10to0,38 22-28 0,76to1,37 5,00to5,80 028-0102-22 Yellow 724-0007-22 S Orange Yellow Grey contact 724-0001-20 P Orange Blue Orange Standard 20 0,21to0,60 20-24 1,02to2,11 5,80to6,60 006-0893-20 Red 724-0007-20 S Orange Green Brown contact 724-0001-16 P Orange Blue Yellow Standard 16 0,60to1,34 16-20 1,65to2,77 5,80to6,60 006-0893-16 Bleu 724-0007-16 S Orange Green Red contact 724-0001-12 P Orange Blue Green Standard 12 1,93to3,18 12-14 2,46to3,61 5,80to6,60 006-0892-12 Yellow 724-0007-12 S Orange Green Orange contact 182-0001-08 P Power 182-0003-08 S 8 - - - contact 5,30to8,98 8 4,50to5,80 9,20to9,80 182-0061-08 - 182-0068-20 P Yellow Purple Green Alumel 20 0,21to0,60 20-24 1,02to2,11 5,80to6,60 006-0893-20 Red 182-0009-20 S Yellow Grey Purple contact 182-0069-20 P Yellow Purple Blue Chromel 182-0010-20 S 20 Yellow Grey Grey contact 0,21to0,60 20-24 1,02to2,11 5,80to6,60 006-0893-20 Red 182-0068-22 P Yellow Purple Brown Alumel 0,10to0,38 22-28 0,76to1,37 5,00to5,80 028-0102-22 Yellow 182-0009-22 S 22 Yellow White Green contact 182-0069-22 P Yellow Purple Red Chromel 0,10to0,38 22-28 0,76to1,37 5,00to5,80 028-0102-22 Yellow 182-0010-22 S 22 Yellow White Blue contact DATABUSCONTACTSSIZE8(TWISTEDPAIR)ASPERMIL-C38999SERIESI,IIIANDIVSTANDARD CONTACTS CABLES SLEEVE TOOLS Crimpingtool Tool Part-number Type Size Color Types Conduct. Braid Types Conductor Ferrule Extraction code max.section Ømax. 182-0034-03 P Thermosetting TDB-CT-HEX 114-008or 8 Brown-red braidsimple 0,86mm2 3,48 TDB-CT-08 182-0035-03 S andsilicone MarkC M81969/14-06 182-0034-04 P Hightimmunity Thermosetting TDB-CT-HEX 114-008or 182-0035-04 S 8 Red-red doublebraid 0,86mm2 3,91 andsilicone TDB-CT-08 MarkD M81969/14-06 Nota : Standardcontactsdeliveredwithconnector. Size8andBuscontactsaredeliveredwithprotectsleeve. (cid:1) Contact 1500 cycles contact DEUTSCHEXTENDEDLIFEFINISH Partnumber Military Type Size Colorcode partnumber 1 2 3 182-0441-22 MIL-C39029/107-620 p Blue Red Black 22 182-0447-22 MIL-C39029/106-614 S Blue Brown Yellow 182-0441-20 MIL-C39029/107-621 P Blue Red Bown 20 182-0447-20 MIL-C39029/106-615 S Blue Brown Green 182-0441-16 MIL-C39029/107-622 P Blue Red Red 16 182-0447-16 MIL-C39029/106-616 S Blue Brown Blue 182-0441-12 MIL-C39029/107-623 P Blue Red Orange 12 182-0447-12 MIL-C39029/106-617 S Blue Brown Violet 10

ACT Tools LDLNAATS0CINR°THO9EPNONSIOIT TOOLS CONTACTSSTANDARDISATION Tool Crimpingtool Pilotstopfor Insertion Extraction crimpingtool MIL-C M22520/2-09 MIL-C39029/58-360 M81969/14-01 M22520/2-01 M22520/2-07 MIL-C39029/56-348 MIL-C39029/58-363 M15570-20 M22520/1-01 M22520/1-04 MIL-C39029/56-351 MIL-C39029/58-364 M15570-16 M22520/1-01 M22520/1-04 MIL-C39029/56-352 MIL-C39029/58-365 M15570-12 M22520/1-01 M22520/1-04 MIL-C39029/56-353 Manual M81969/14-06 M22520/5-01 SP593 - MIL-C39029/87-475 M15570-20 M22520/1-01 M22520/1-04 MIL-C39029/88-487 MIL-C39029/87-476 M15570-20 M22520/1-01 M22520/1-04 MIL-C39029/88-488 M22520/2-09 MIL-C39029/87-471 M81969/14-01 M22520/2-01 M22520/2-07 MIL-C39029/89-495 M22520/2-09 MIL-C39029/87-472 M81969/14-01 M22520/2-01 M22520/2-07 MIL-C39029/89-496 PCBContacts COAXIALContacts SHIELDEDCONTACTS Part-number Type Size Part-number Type Size MIL-C39029 Part-number Type Size MIL-C39029 724-0902-22 22 724-0004-16 P 76 182-0098-12 P 28 16 12 724-0902-20 20 182-0013-16 S 77 182-0099-12 S 52 724-0902-16 P 16 182-0100-12 P 102 12 724-0902-12 12 182-0101-12 S 103 724-0904-22 22 182-0127-68 P 59 8 724-0904-20 20 182-0128-68 S 60 S 724-0904-16 16 724-0904-12 12 11

ACT Notes

CONNECTEURS ELECTRIQUES DEUTSCH 17,rueLavoisier z.i. n°2 B.P.117 27091EVREUXCEDEX09 (FRANCE) - Tél.:+33(0)232235700 - Fax:+33(0)232235800 E-mail : ced@deutsch.net - Web : www.deutsch.net - Réf.: CC 024-21 A Edition Mars 2008