ICGOO在线商城 > 连接器,互连器件 > 圆形连接器 - 外壳 > D38999/26FJ24SNLC
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D38999/26FJ24SNLC产品简介:
ICGOO电子元器件商城为您提供D38999/26FJ24SNLC由Amphenol设计生产,在icgoo商城现货销售,并且可以通过原厂、代理商等渠道进行代购。 D38999/26FJ24SNLC价格参考。AmphenolD38999/26FJ24SNLC封装/规格:圆形连接器 - 外壳, 24 Position Circular Connector Plug Housing Free Hanging (In-Line) Coupling Nut, Self Locking。您可以下载D38999/26FJ24SNLC参考资料、Datasheet数据手册功能说明书,资料中有D38999/26FJ24SNLC 详细功能的应用电路图电压和使用方法及教程。
参数 | 数值 |
产品目录 | |
描述 | CONN HSG PLUG 24POS STRGHT SCKT |
产品分类 | |
品牌 | Amphenol Aerospace Operations |
数据手册 | |
产品图片 | |
产品型号 | D38999/26FJ24SNLC |
rohs | 含铅 / 不符合限制有害物质指令(RoHS)规范要求 |
产品系列 | 军用, MIL-DTL-38999 系列 III, Tri-Start™ |
侵入防护 | 抗环境影响 |
其它名称 | AD38999/26FJ24SNLC |
包装 | 散装 |
备注 | 不提供触点 |
外壳尺寸-插件 | 25-24 |
外壳尺寸,MIL | J |
外壳材料,镀层 | 铝,非电镀法镀镍 |
安装类型 | 自由悬挂 |
朝向 | N(正常型) |
标准包装 | 1 |
特性 | 屏蔽 |
紧固类型 | 有螺纹 |
触头尺寸 | 12(12),16(12) |
触头类型 | 压接 |
连接器类型 | 母触点插头 |
针脚数 | 24 |
About Amphenol® Aerospace Your Source for Interconnect Products CONTACT US: Amphenol Aerospace 40-60 Delaware Avenue Sidney, NY 13838-1395 Customer Service: Mon - Fri 8AM - 5PM Phone: (800) 678-0141 Fax: (607) 563-5157 Online: www.amphenol-aerospace.com Amphenol Aerospace, Amphenol Commercial Air, and Amphenol Industrial Operations Main Facility in Sidney, NY USA ABOUT AMPHENOL AEROSPACE: Amphenol Aerospace, a Division of Amphenol Corporation, is one of the largest manufacturers of interconnect products in the world for the Military, Commercial Aerospace and Industrial markets. Amphenol designs, manufactures and markets circular and rectangular, electronic, fiber optic, EMI/EMP filter, and a variety of special applications connectors and interconnect systems. Our state-of-the-art facility is nestled at the foothills of the Catskill Mountains in Sidney, NY. The Amphenol complex houses many technologies including CNC machining, die-casting, molding, impact and extruding, plating, screw machining and process controls. Our fully equipped material evaluation lab and engineering organization utilize the latest in computer aided design software and analysis tools, allowing us to design, test, and qualify advanced interconnect systems. Amphenol’s interconnect products are supplied to thousands of OEMs worldwide and are supported by our worldwide sales and engineering force, including the largest global network of electronic distributors. Customer-Centric: CARE Our #1 priority is our customers who deserve quality product on time. Accountable: Clear owners, clear actions, clear results. QUALITY ASSURANCE: Reliable: Amphenol Aerospace has been awarded both AS9100 - Revision C and ISO9001:2008 What we build Quality Assurance Certifications. matters and quality is imperative. Enthusiastic: Challenges create rewarding opportunities. Enthusiasm is contagious and we will spread it. Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 1
MIL-DTL-38999, Series I LJT, II JT, III TV, HD Insert Availability and Identification Chart 38999 MIL-DTL- Hermetics Contact Size III Series Series Series Military 27599 JT/LJT Crimp Class Class TV* Service Total 23 22D 22M 22 20 16 12 12 10 8 8†† JT II LJT I TV III III II Solder H Y Rating Contacts HD (Coax) (Power) (Coax) (Twinax) 8-2n P M 2 2 I 8-3n X NA P P M 3 3 9-3n X SJT 9-5Hn Grounded 1 1 8-6 X X P P M 6 6 Access 9-6 X X P P 9-7n X M 7 7 Aquacon 9-9n N 9 9 9-22n X I 2 2 8-35 X P P M 6 6 9-35 9-35 A35 X P P P 8-44 X P P M 4 4 9-44 X 9-94n u M 2 2 8-97n X M 4 2 2 8-98 S X P P I 3 3 9-98 9-98 A98 X X P P P 11-2H 11-2H B2 X P** I 2 2 10-4 3 I 4 4 11-4 11-4 X 2 10-5 X X P P I 5 5 11-5 11-5 B5 X X P 11-6n S I 6 6 10-13 X X P/S P/S M 13 13 11-13 X X P/S P/S 11-19n N 19 19 10-35 X P/S P/S M 13 13 11-35 11-35 B35 X P/S P/S P 11-54n X u II 4 4 10-98 X X P/S P/S I 6 6 11-98 11-98 B98 X X P/S P/S P 10-99 X P P I 7 7 11-99 11-99 B99 X X P 12-3 X X u P P II 3 3 13-3n P 12-4 X X P P I 4 4 13-4H 13-4H C4 X X P P P 12-8 X X P P I 8 8 13-8 13-8 C8 X X P P P I, Fiber 13-13n Optic 4 2** 2 12-22 X P/S P/S M 22 22 13-22 X X P/S P/S 13-26n 2 M 8 6 2 13-32n N 32 32 12-35 X P/S P/S M 22 22 13-35 13-35 C35 X P/S P/S P 13-63n u l 4 2 2 12-98 X X P/S P/S I 10 10 13-98 13-98 C98 X X P/S P/S P 15-ATn X I 13 10 3 14-4n 2 I 4 4 15-4n 15-4n 2 u 14-5 X X P P II 5 5 15-5H 15-5H D5 X X P P P X Completely tooled. HD designates High Density 38999 Series III insert patterns which + Majority of tooling is completed use size 23 contacts only. Not rated over 175°C. (contact Amphenol Aerospace for availability). * Hermetic inserts - solder termination standard. (Contact Amphenol u Not tooled for 02-R. Aerospace for optional PCB or eyelet termination). ** Two size 16 contacts dedicated to fiber optics. See the Fiber Optic P Available with Pin contacts only section for more information. S Available with Socket contacts only *** For use in MIL-STD-1760 applications (see pages 75 and 76). P/S Available with Pin contacts or Socket contacts † For RG 180/U and RG 195/U cables only. H Ground plane proprietary option available. Arrg. 9-5 is exclusively †† Size 8 Coax and Twinax are interchangeable. ground plane type. (2) Not Tooled for RP or 02RE n Not Mil-Qualified. (3) Pin inserts only, not tooled for RP or 02RE (Consult Amphenol G 21-75 is Mil-Qualified with twinax contacts only. Aerospace for avail.) Note: MS connector 21-75 is supplied with size 8 twinax. (5) MS Connector 21-79 has provision for two size 8 coax contacts. Commercial connector 21-75 is supplied with size 8 coax. Coax contacts are not supplied unless specified by customer. 2 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
MIL-DTL-38999, Series I LJT, II JT, III TV, HD Insert Availability and Identification Chart 38999 Series Series Series Militar y M2IL7-5D9T9L- Hermetics Contact Size JT/LJT Crimp Class Class TV* Service Total 23 22D 22M 22 20 16 12 12 8 8†† 4 III JT II LJT I TV III III Solder H Y Rating Contacts HD (Coax) (Coax) (Twinax) II 14-15 X X P P I 15 14 1 15-15 15-15 D15 X X P/S P/S P I I 14-18 X X P/S P/S I 18 18 15-18 15-18 D18 X X P/S P/S P SJT 14-19n 15-19 15-19 D19 X XX P P P I 19 19 Access 14-35 X P P M 37 37 Aquacon 15-35 15-35 D35 X P/S P/S P 14-37 X X P P M 37 37 15-37 X X P P 15-55n N 55 55 14-68n 2 P P 1 8 8 15-68n X X 14-97 X P P I 12 8 4 15-97 15-97 D97 X X P P P 17-2 17-2 E2 X u M 39 38 1 17-EAn M 19 10 3 2 4 17-ECn M 41 32 9 16-6 X P P I 6 6 17-6 17-6 E6 X P P P 16-8 X X P P II 8 8 17-8H 17-8H E8 X X P/S P/S P 16-13n 2 I 13 13 17-13n 2 17-22n 17-22Hn u Coax 4 2 2 17-25n 17-25n 2 M 24 22 2 16-26 X X P/S P/S I 26 26 17-26 17-26 E26 X X P/S P/S P 16-35 X P P M 55 55 17-35 17-35 E35 X X P P P 16-42 X M 42 42 17-42n P 17-52n X u M 2 2 16-55 X X P/S P/S M 55 55 17-55 X X P/S P/S 17-60n X I/Coax 10 8 2 17-73n N 73 73 16-99 X X P P I 23 21 2 17-99 17-99 E99 X X P P 19-ADn X u Inst. 17 16 1 19-FAn M 23 6 8 7 2 18-11 X X P P II 11 11 19-11H 19-11H F11 X X P P P 19-18 19-18 F18 2 2 M 18 14 4 18-28 X X I 28 26 2 19-28n 19-28 F28 X P X 18-30 X X I 30 29 1 19-30n X P 19-31n X M 15 12 1 2 18-32 X X P/S P/S I 32 32 19-32 19-32 F32 X X P/S P/S P 18-35 X P P M 66 66 19-35 19-35 F35 X P P P 18-53 X X M 53 53 19-53n P 18-66 X X P P M 66 66 19-66 X P P 19-67n X 3 S S M 67 67 18-68n 2 I 18 18 19-68n 19-68n 3 S 18-96n 2 I 9 9 19-88n N 88 88 20-1 X P P M 79 79 21-1 X P/S P/S Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 3
MIL-DTL-38999, Series I LJT, II JT, III TV, HD Insert Availability and Identification Chart 38999 MIL-DTL- Crimp Hermetics Service Total Contact Size III SJeTr iIeIs SLeJriTes I STeVr iIeIsI MilIiItIary J2T7/5L9J9T H Y TV* Rating 23 22D 22M 22 20 16 16 12 12 10 8 8 8†† 4 Solder HD (Cx) (Cx) (Power) (Power) (Cx) (Twinax) II 20-2 X M 65 65 21-2n X I 20-11n 3 I 11 11 21-11H 21-11H G11 X SJT 20-16 X X P/S P/S II 16 16 21-16H 21-16H G16 X X P P P Access 21-25n I 25 25 Aquacon 21-27n X I 27 27 21-29 X I 27 19 4 4 20-35 X P P M 79 79 21-35 21-35 G35 X P/S P/S P 20-39 X X P P I 39 37 2 21-39 21-39 G39 X X P P P 20-41 X X P P I 41 41 21-41 21-41 G41 X X P/S P/S P 21-48n M 4 4 21-75H 21-75HG G75 2 X N M 4 4 (4) 21-79n 21-79n 2 X II 19 17 2 (2) 21-121n N 121 121 22-1 X P/S P/S M 100 100 23-1 X P P 22-2 X X P P M 85 85 23-2 X X P P 23-6Hn 23-6Hn X P M 6 6 22-14n 2 u I 14 14 23-14n 23-14n 2 u 22-21 X X P P II 21 21 23-21H 23-21H H21 X X P P P 22-32 X X P P I 32 32 23-32n X P 23-34n X I 34 34 22-35 X P/S P/S M 100 100 23-35 23-35 H35 X P P P 22-53n P I 53 53 23-53 23-53 H53 X X P/S P/S P 23-54 n X M 53 40 9 4 22-55 X X P P I 55 55 23-55 23-55 H55 X P 23-63 n S M 57 49 4 4 23-97n X II 16 16 23-99n X II 11 11 23-151 n N 151 151 24-1 X P P M 128 128 25-1 X P P 24-2 X M 100 100 25-2 X 24-4 X P P I 56 48 8 25-4 25-4 J4 X P 25-7n 25-7 J7 X M Twx 99 97 2 25-8H J8 u Twinax 8 8 25-11*** J11 2 u N 11 2 9 25-16n M 8 6 2 25-17n u M 42 36 6 24-19n X P P I 19 19 25-19H 25-19H J19 X P 25-20n 25-20*** J20 2 u N 30 10 13 4 3 X Completely tooled. HD designates High Density 38999 Series III insert patterns which use + Majority of tooling is completed size 23 contacts only. Not rated over 175°C. (contact Amphenol Aerospace for availability). ** Two size 16 contacts dedicated to fiber optics. See the Fiber Optic u Not tooled for 02-R. Section for more information. P Available with Pin contacts only *** For use in MIL-STD-1760 applications (see pages 75 and 76). S Available with Socket contacts only † For RG 180/U and RG 195/U cables only. P/S Available with Pin contacts or Socket contacts †† Size 8 Coax and Twinax are interchangeable. H Ground plane proprietary option available. Arrg. 9-5, 26-62 is exclusively (2) Not Tooled for RP or 02RE ground plane type. (3) Pin inserts only, not tooled for RP or 02RE (Consult Amphenol for avail.) n Not Mil-Qualified. (4) MS connector 21-75 is supplied with size 8 twinax. G 21-75 is Mil-Qualified with twinax contacts only. Commercial connector 21-75 is supplied with size 8 coax. * Hermetic inserts - solder termination standard. (Contact Amphenol (5) MS Connector 21-79 has provision for two size 8 coax contacts. Aerospace for optional PCB or eyelet termination). Coax contacts are not supplied unless specified by customer. (PWR) Suffix at end of part number to replace coax, twinax, and fiber contacts with power contacts. 4 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
MIL-DTL-38999, Series I LJT, II JT, III TV, HD Insert Availability and Identification Chart MIL-DTL- Contact Size 38999 Hermetics Series Series Series Military 27599 III JT II LJT I TV III III JT/LJT Crimp H Y TV* Service Total 23 22D 20 16 12 12 12 10 8 8†† 8 4 Solder Rating Contacts HD (Fiber) (Coax) (Coax) (Twinax Quadrax II 24-24 X P P I 24 12 12 25-24H 25-24H J24 X P P I 25-26nH F I 25 16 5 4 24-29 X SJT I 29 29 25-29H 25-29H J29 X X Access 24-35 X P P New 128 128 25-35 25-35 J35 X P P P M Aquacon 24-37 X I 37 37 25-37H 25-37H J37 X 25-41n N Inst. 41 22 3 11 2 3 24-43n 3 I 43 23 20 25-43 25-43 J43 X 2 u 25-46 25-46 J46 2 u I 46 40 4 2 24-61 X X P P I 61 61 25-61 25-61 J61 X X P P P 25-62 nH X u I 12 8 4 25-90 J90 u I 46 40 4 2 25-187 n N 187 187 25-1A n N 8 4 4 25-AT n X M 60 31 12 11 2 2 2 25-F4 n X M/I 66 49 13 4 TV SERIES III SELECT SHELL SIZE - SPECIAL INSERT ARRANGEMENT (Not Mil-Spec Qualified) Contact Size Shell Size- Crimp Hermetics* Service Total Comments 22D 20 16 12 Insert Arrg. Rating Contacts 9-2 X I 2 Formerly Pyle 2 15-4 X II 4 Formerly Pyle 4 15-25 X M 25 Formerly Pyle 22 3 17-20 X M 20 Formerly Pyle 16 4 21-12 X I 12 Formerly Pyle 3 9 21-21 X M/Inst. 41 Improved sealing 32 9 21-99 X M 16 Formerly Pyle 5 11 25-92 X M 101 Formerly Pyle 92 9 25-97 X M 42 Formerly Pyle 26 3 13 LJT SERIES I SELECT SHELL SIZE - SPECIAL INSERT ARRANGEMENT X Completely tooled. (Not Mil-Spec Qualified) Contact Size + Majority of tooling is completed (contact Amphenol Aerospace for availability). Shell Size- Crimp Service Total Comments 22D 20 16 12 u Not tooled for 02-R. Insert Arrg. Rating Contacts P Pin inserts only (contact Amphenol Aerospace 25-64 X 64 Formerly Pyle 40 8 10 6 for socket availability). H Ground plane proprietary option available. Arrangement 9-5, 25-62 is exclusively ground plane type. SELECT NON-STANDARD SHELL SIZE n Not Mil-Qualified. - Special Insert Arrangement * Hermetic inserts - solder termination standard. Contact Size (Contact Amphenol Aerospace for optional PCB Shell Size- Crimp Hermetics* Service Total 22D 20 8 4 0 or eyelet termination). Insert Arrg. Rating Con- ** Two size 16 contacts dedicated to fiber optics. tacts See the Fiber Optic section for more information. *** For use in MIL-STD-1760 applications 25L-3 X II 3 1 2 (pgs. 75 and 76). 25L-7 X II 7 7 † For RG 180/U and RG 195/U cables only. 33-3 X II 3 1 2 33-5 X II 5 5 †† Size 8 Coax and Twinax are interchangeable. 33-6 X II 6 2 4 Note: 25L-3 and 25L-7 use longer shells. 37-5 X II 4 4 (PWR) Suffix at end of part number to replace coax, twinax, and fiber contacts (Insert arrangements requiring non-standard shells) with power contacts. Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 5
MIL-DTL-38999, Series I LJT, II JT, III TV, HD Insert Arrangements Front face of pin inserts illustrated 38999 III II SInhseelrl tS Aizrreg &. f o r: B A CAB 456312 5647132 768519423 AB 456132 4312 B A DCBA CAB B A I Series II JT 8-2 8-3 8-6 8-35 8-44 8-97 8-98 SJT Series I LJT 9-3 9-6 9-7 9-22 9-35 9-44 9-98 11-2 Series III TV 9-5 9-9 HD 9-35 9-94 9-98 11-2 Access Service Rating M M Grounded M M N I M M M M I I Number of Contacts 2 3 1 6 7 9 2 6 4 2 2 2 3 2 Aquacon Contact Size 20 20 8 Twinax 22M 22M 23 20 22D 22 20 22M 20 20 16 SInhseelrl tS Aizrreg &. f o r: DC AB DE C AB EFD ACB 89711013611152243 11901181178211793111165462543 89711301611152243 DC AB EDA FCB ED FGC AB C BA D CAB Series II JT 10-4 10-5 10-13 10-35 10-98 10-99 12-3 12-4 Series I LJT 11-4 11-5 11-6 11-13 11-35 11-98 11-99 13-3 13-4 Series III TV 11-4 11-5 11-19 HD 11-35 11-54 11-98 11-99 13-4 Service Rating I I I M N M II I I II I Number of Contacts 4 5 6 13 19 13 4 6 7 3 4 Contact Size 20 20 20 22M 23 22D 22D 20 20 16 16 SInhseelrl tS Aizrreg &. f o r: FEG HDACB 20212 EF DA BC 2391218 21221 B CDA GFHKAEJBDC 11C0239A8457B6 CD AB ED A CB Series II JT 12-8 12-22 12-35 12-98 14-4 14-5 Series I LJT 13-8 13-22 13-35 13-98 15-4 15-5 Series III TV 13-8 13-26 13-32 HD 13-35 13-63 13-98 15-AT 15-4 15-5 Service Rating I M M N M I I I I II Number of Contacts 8 22 6 2 32 22 2 2 10 10 3 4 5 Contact Size 20 22M 22D 12 23 22D 16 12 20 22D 12 12 16 SInhseelrl tS Aizrreg &. f o r: JHKGRLFAMPNEBCD JHKGLTFMSUERNAPBDC KJHLUTMGNVAFPSRBECD 11211322122201301221144591911278518367465 31121 11 31121 1372251400475431 5355921466312349 FGEH A DBC HJGKFMLAEBDC Series II JT 14-15 14-18 14-19 14-35 14-37 14-68 14-97 Series I LJT 15-15 15-18 15-19 15-35 15-37 15-68 15-97 Series III TV 15-15 15-18 15-19 15-25 15-35 15-55 HD 15-97 Service Rating I I I M M M N I I Number of Contacts14 1 18 19 22 3 37 37 55 8 8 4 Contact Size 20 16 20 20 22D 16 22D 22M 23 16 20 16 SInhseelrl tS Aizrreg &. f o r: 109 1181187161911125614512343 1511671143803311213929334122390201284331184112223753127203322646392548765 17 31101 6 DE AFC B FGE HADB C HGJ FNK ALMEBDC D A C B Series II JT 16-6 16-8 16-13 Series I LJT 17-2 17-6 17-8 17-13 17-22 Series III TV 17-EA 17-EC 17-2 17-6 17-8 17-22 Service Rating M I II I Coax Number of Contacts10 3 2 4 32 9 38 1 6 8 13 2 2 Contact Size 22D 20 16 12 22D 20 22D 8 Twinax 12 16 16 12 Coax 8 Coax HD: High Density HD38999 (use size 23 contacts only) CONTACT LEGEND 8 10 12 16 20 22 22M 22D 23 6 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
MIL-DTL-38999, Series I LJT, II JT, III TV, HD Insert Arrangements Front face of pin inserts illustrated 38999 III Shell Size & 211101912280212139112572434111686254317 NMPLZaRKSJYbHTAXcGBWUVFECD 13491106214732153932446045752535 3141 1412121 BA 314911602147321539324460 54275535 768 150 1 9243 SII IJ T Insert Arrg. for: Access Series II JT 16-26 16-35 16-42 16-55 Aquacon Series I LJT 17-25 17-26 17-35 17-42 17-55 Series III TV 17-26 17-35 17-52 17-60 Service Rating M I M M M M I/Coax Number of Contacts 22 2 26 55 42 2 55 8 2 Contact Size 22D 8 Coax 20 22D 22 8 Twinax 22M 22D 8 Coax 315362405283 1 2 7154359224841 NMPYXRSZWTA VBUCDE 1112 132021 2213214 15162 34 GH J KL A BC LN PM R SUTA DBCE PNRcbSdT UZeAVBWXCED SInhseelrl tS Aizrreg &. f o r: 5967 72 73 7166 L KJ H G F 1019918 8 7 176 5 F E D K J H G F M LaK JHYG F Series II JT 16-99 18-11 18-28 Series I LJT 17-99 19-11 19-18 19-28 Series III TV 17-73 HD 17-99 19-FA 19-11 19-18 19-28 Service Rating N I M II M M Number of Contacts 73 21 2 6 8 7 2 11 14 4 26 2 Contact Size 23 20 16 22D 20 16 12 16 22D 8 Twinax 20 16 NMPRbacSZdgTeAfUWBVCED Uh WV f A C gB PNRcdSebjT UfhAgVBWXCED 2134101725344351586646 21 535251141 231 4101725344351586664 Shell Size & L K J YHXGF S NR MK E M L aK JHZ YG F 91624334250 5763 1311 9 16243342505763 Insert Arrg. for: Series II JT 18-30 18-32 18-35 18-53 18-66 Series I LJT 19-30 19-32 19-35 19-53 19-66 Series III TV 19-31 19-32 19-35 Service Rating I M 1 M M M Number of Contacts 29 1 2 1 12 32 66 53 66 Contact Size 20 16 8 Coax 12 22D 20 22D 22 22M 14 1017 25 35 4452 5965 K LT UMA NB C 30875341351 H A B 1143 1516A 12 43 10 1181 112 123 3 3 67 JH S P ED 88 G J C 1112 58 9 17 19 14 4 Shell Size & 9162434 43515864 G RF F E D 109 87 816 156 5 Insert Arrg. for: Series II JT 18-68 18-96 Series I LJT 19-67 19-68 Series III TV 19-88 HD 19-AD 19-FA Service Rating M I N I Inst. M Number of Contacts 67 18 88 9 16 1 6 8 7 2 Contact Size 22M 16 23 12 20 8 Twinax 22D 20 16 12 HD: High Density HD38999 (use size 23 contacts only) CONTACT LEGEND 8 10 12 16 20 22 22M 22D 23 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 7
MIL-DTL-38999, Series I LJT, II JT, III TV, HD Insert Arrangements 38999 Front face of pin inserts illustrated III II 1 1 A AccSeJsTsI Shell Size & 21 61417951 71 3111 2141 665511 11 31 GHJFK EL BACD JHKGSLR MFPANE BDC MLNWPKRVXbJ HaYSZBUGCTFDE Aquacon Insert Arrg. for: Series II JT 20-1 20-2 20-11 20-16 Series I LJT 21-1 21-2 21-11 21-16 21-25 Series III TV 21-11 21-16 Service Rating M II I II I Number of Contacts 79 65 11 16 25 Contact Size 22M 22 12 16 20 19 1 2 Shell Size & MNPLYZKRXdaJ WbAHScVBGTUCFDE 11541111673218221451 221730 2692202321847 56 21 64117951171 3111 RSTPhNUMigeVfjrLqWpKXk nAdJYmBHcZabCGDFE SRTPUhgNiVMrjsfqWLeAtXkKdpmBYnJcZCbaHDGEF Insert Arrg. for: Series II JT 20-35 20-39 20-41 Series I LJT 21-27 21-35 21-39 21-41 Series III TV 21-29 21-35 21-39 21-41 Service Rating I I M 1 I Number of Contacts 27 19 4 4 79 37 2 41 Contact Size 20 20 16 12 22D 20 16 20 D A B D A PRSUT AVBCD 4647536323146 1 5 13223264637585 53214 816253546566777869994759968 15 1220 29394858677582 SInhseelrl tS Aizrreg &. f o r: C C B NML KJ H GFE 7991001009117 121 1116098989 7615243445556676859391900 4111928 384757 6674 8185 Series II JT 22-1 22-2 Series I LJT 21-75 21-79 23-1 23-2 Series III TV 21-48 21-75 21-79 21-121 HD Service Rating M N II N M M Number of Contacts 4 4 17 (See Note) 121 100 85 Contact Size 8 power (See Note) 22D 23 22M 22 HD: High Density HD38999 (use size 23 contacts only) Note: MS connector 21-75 is supplied with four size 8 twinax contacts. Commercial connector 21-75 is supplied with four size 8 coax contacts. MS connector 21-79 has provision for two size 8 coax contacts. Coax contacts are not supplied unless specified by customers. CONTACT LEGEND 8 10 12 16 20 22 22M 22D 23 8 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
MIL-DTL-38999, Series I LJT, II JT, III TV, HD Insert Arrangements Front face of pin inserts illustrated 38999 III II Shell Size & E D FA C B JH GK NP FA LM BE DC KLJMVHWNU GPX TARFS BEDC KLZJMaYbNHXghfPWGj eAcRdFVBSEUTCD NPRMcbLSdTajkK UehlZAJfgYBVHWXCDGEF SIAA qJcuTca e csosn Insert Arrg. for: Series II JT 22-14 22-21 22-32 Series I LJT 23-6 23-14 23-21 23-32 23-34 Series III TV 23-6 23-21 Service Rating M I II I I Number of Contacts 6 14 21 32 34 Contact Size 8 Twinax 12 16 20 20 Shell Size & 532764118521462354435545655666766787578963991995409790968 MLNPKhgkf mReJxyzGAFwGSAdnF BBEHcTpvEHHUAqDCubDCVaBGrst WCZXYDFE 4110928107126112544233134921482344355725310142632445359535344441317682236321222328197113094853670 PRNSMmhjkiTLUzygxnGFFGwAfKAEHVHEevBpAWBDdJCuqBXDCcsHrtCYZbaGDFE 376085943211093233832212417844167321462555434425559575233154364653614754104244332383125942112612141701809 Insert Arrg. for: 22-35 22-53 22-55 Series II JT 23-35 23-53 23-55 Series I LJT 23-35 23-53 23-54 23-55 23-63 Series III TV M I M I M Service Rating 100 53 40 9 4 55 49 4 4 Number of Contacts 22D 20 22D 16 12 20 22D 16 12 Contact Size Coax Coax KL MS AN PB CD HG L A J CB 47505838332212 5 1 4 11 21324694945872 181525 485971 94105115125 1 3 19 40 51 73 92 99 R K 91508 111907 2 100 J E F D 121031 141030 7 SInhseelrl tS Aizrreg &. f o r: H G F E 141148 151147 142435 587081 104114121 Series II JT 24-1 24-2 Series I LJT 23-97 23-99 25-1 25-2 Series III TV 23-151 HD Service Rating II II N M M Number of Contacts 16 11 151 128 100 Contact Size 16 16 23 22M 22 HD: High Density HD38999 CONTACT LEGEND 8 10 12 16 20 22 22M 22D 23 (use size 23 contacts only) Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 9
MIL-DTL-38999, Series I LJT, II JT, III TV Insert Arrangements 38999 Front face of pin inserts illustrated III III VWXstYuEvZEFFwLGLGaHHAJJxbBycCzdDefEF 1 721561822243229414659646777248177958594 G AH B C H AJ B C AAqcucaSceJosnTs SInhseelrl tS Aizrreg &. f o r: UT SrqRpDPDnCCNKMKBBAmLA kKhJgHG 615129126238342536067887688429399 F E D G FL EK D Series II JT 24-4 I Series I LJT 25-4 25-7 25-11 I, Series III TV 25-4 25-7 25-8 25-11*** I Service Rating I M Twinax N , I Number of Contacts 48 8 97 2 8 2 9 I I Contact Size 20 16 22D 8 Twinax 8 Twinax 20 10 s e i r e S G F T U A B C M A B S A B a V R C D S b c d D L N P C P Z 5 T D H E A B RPNZ pqnmwvrkusht egf WGEF K J U T V RS E D MNXY3 47 W 61 2UVFE Shell Size & C M Y X H H G F L K H G Insert Arrg. for: L K J J Series II JT 24-19 Series I LJT 25-19 25-20 Series III TV 25-16 25-17 25-19 25-20*** Service Rating M M I N Number of Contacts 6 2 36 6 19 10 13 3 4 Contact Size 20 4 22D 8 Twinax 12 20 16 8 Twinax 12 Coax (With Matched Impedance) SInhseelrl tS Aizrreg &. f o r: MLN KPYX JWRZ VHaAS UTBG FCED 10191 1117822421398 12135617 220221261415354 NMPLaRKbZ YJSf cAeTXHd UWGBVFCED 741184125423553467548875098711983210944110154111251121825 Series II JT 24-24 24-29 24-35 Series I LJT 25-24 25-29 25-35 Series III TV 25-24 25-26 25-29 25-35 Service Rating I I I M Number of Contacts 12 12 16 5 4 29 128 Contact Size 16 12 20 12 8 Coax 16 22D *** For use in MIL-STD-1760 applications (see pages 75 and 76). CONTACT LEGEND 8 10 12 16 20 22 22M 22D 23 1100 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
MIL-DTL-38999, Series I LJT, II JT, III TV, HD Insert Arrangements Front face of pin inserts illustrated 38999 III II U A B P A B X Y ZA B C I RPSN TdeMcf bqpg hrnKVkamWZHYXCGDFE MLNWKX cYmkVjdsnb trep UqiZhgRaSFTCDE TUVSWRhkmgnvwuf pxt q sraeb cdDJEHFG SAAqJcuTca e csosn Shell Size & L J J G P K H N M L Insert Arrg. for: Series II JT 24-37 25-43 Series I LJT 25-37 25-43 Series III TV 25-37 25-41 25-43 Service Rating I N/Inst. I Number of Contacts 37 22 3 11 2 3 23 20 Contact Size 16 22D 20 16 12 Coax 8 Twinax 20 16 8 1 W A SInhseelrl tS Aizrreg &. f o r: SRTPpUqnNmrVksMAhtzAyWL ug AKxvfXwJYeBdZHcaCbGDFE UVTWsSXrqtREYpFEFuPnDMGZDaNMGCNmNCBPHvLMBPLHkJLjJKbAKwAKicAzxByhdJgfCeDHGEF 76 DC 5 4 AB 23 SRTPUpqnNmrVzskMAhtAyL guKvxfXJewYBdZHcabCGDFE Series II JT 24-61 Series I LJT 25-46 25-61 Series III TV 25-46 25-61 25-62 25-90 Service Rating I I I I Number of Contacts 40 4 2 61 8 4 40 4 2 Contact Size 20 16 8 Coax † 20 16 8 20 16 8 Twinax Ground Plane Only 2223243625373681256036922571460314125824222593433534043135267 46603321 124 1 3 112032475259 H A B 222123244254832550546246 1529751 252284553279340567 Shell Size & 22101918315749164680519457568636454164567456135545124413131098 8117072321194113656 168177 185 187 184176 16171251185841621501 G F E D C 12901814741309136489 134578555134466043175533344162331132311098 Insert Arrg. for: Series II JT Series I LJT 25-F4 25-187 HD 25-1A 25-AT Series III TV Service Rating Size 22D=M, Balance =I N N N Number of Contacts 49 13 4 187 4 4 2 2 13 12 31 Contact Size 22D 16 12 23 16 4 10 12 16 20 22D † Coax contacts for RG180/U or RG195/U cable. HD: High Density HD38999 CONTACT LEGEND 8 10 12 16 20 22 22M 22D 23 (use size 23 contacts only) Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 11
MIL-DTL-38999, Series III TV Special Insert Arrangements 38999 III Front face of pin inserts illustrated II I SJT Shell Size & 1 2 Insert Arrg. for: 13 14 3 AAqcucaceosns B A CD AB 12 222324 117516465 11 21 25 18 7 20 19 8 I 10 9 I I Series III TV 9-2 15-4* 15-25 s Service Rating I II M e Number of Contacts 2 4 22 3 i r Contact Size 20 16 22D 16 e S 1 J A 13141D615 A 21 B34 GH M K L BC 8 G92H120J22232315234031220922168127121A315142B 3 1211 10 C 7 65 F D 7 F 1918 17 16 C 4 Shell Size & 9 8 E 6 E D5 Insert Arrg. for: Series III TV 17-20 21-12 21-21 Service Rating M I M/Inst. Number of Contacts 16 4 3 9 32 9 Contact Size 22D 12 20 12 22D 12 1324 46 6779 M A 5 36 57 90 L B e N P H JK AL MB C 12 9989 JK bc dtrs ufp vgnwhmkjRST CD S N 3 a Z X V U G R P D 100 H Y W E 4 101 Shell Size & F E 1223 354556 6678 8997 G F Insert Arrg. for: Series III TV 21-99 25-92 25-97 Service Rating M M M Number of Contacts 5 11 92 9 26 3 13 Contact Size 22D 12 22D 16 22D 16 12 NOTE: Some specials shown here were formerly known as Pyle arrangements. Consult Amphenol for how to order information for connectors with these inserts. For further information on special arrangements consult Amphenol Aerospace, Sidney NY. * Pyle 15-4 does not mate with Amphenol Tri-Start 15-4 insert. A CONTACT LEGEND 8 10 12 16 20 22 22M 22D 23* 12 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
MIL-DTL-38999, Series III TV Special Insert Arrangements Non-Standard Shells or Large Contacts 38999 Front face of pin inserts illustrated III II F A I C A SJT E G B Access Aquacon B D C Shell Size & S Insert Arrg. for: e Series III TV 25L-3 25L-7 r i Service Rating II II e Number of Contacts 1 2 7 s Contact Size 8 4 8 I I I A A C A E E B F B D C B D C Shell Size & Insert Arrg. for: Series III TV 33-3 33-5 33-6 Service Rating II II II Number of Contacts 1 2 5 2 4 Contact Size 4 0 4 8 4 A D B C Shell Size & NOTE: Some specials shown here were formerly known as Pyle Insert Arrg. for: arrangements. Consult Amphenol for how to order information for Series III TV 37-5 connectors with these inserts. Service Rating II Consult Amphenol Aerospace for longer shell drawings. Number of Contacts 4 Contact Size 0 A CONTACT LEGEND 0 4 8 22D Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 13
PCB Contacts 38999, Series I LJT, II JT, III TV Insert Arrangements INSERT ARRANGEMENT #8-3 / 9-3 38999 III JT LJT Tri-Start Connector Type: MIL-DTL-38999 MIL-DTL-38999 MIL-DTL-38999 Number of Contact Service II Series II Series I Series III Contacts Size Rating I Insert Designation: 8-3 9-3 NA 3 20 M SJT Access Contact Locations Front face of pin insert Aquacon shown I , I I .018 , I .079 I I C A s B e i r e S .056 .056 *Service Rating: M for MIL-DTL-38999 INSERT ARRANGEMENT #8-35 / 9-35 JT LJT Tri-Start Connector Type: MIL-DTL-38999 MIL-DTL-38999 MIL-DTL-38999 Number of Contact Service Series II Series I Series III Contacts Size Rating Insert Designation: 8-35 9-35 9-35 6 22D M Contact Locations Front face of pin insert shown .045 .078 .045 5 1 6 4 2 3 .090 .078 All dimensions for reference only. For alternate rotations see page 46 for Series III, page 86 for Series II, and page 114 for Series I. Note: Shown in this catalog are the most common insert patterns for PCB applications. For availability of other arrangements, consult Amphenol Aerospace. 14 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
PCB Contacts 38999, Series I LJT, II JT, III TV Insert Arrangements INSERT ARRANGEMENT #8-98 / 9-98 38999 III JT LJT Tri-Start Connector Type: MIL-DTL-38999 MIL-DTL-38999 MIL-DTL-38999 Number of Contact Service Series II Series I Series III Contacts Size Rating II Insert Designation: 8-98 9-98 9-98 3 20 I I SJT Contact Locations Access Front face of pin insert shown Aquacon S e r .038 i e .075 s C A I I B I , I I , I .065 .065 INSERT ARRANGEMENT #10-5 / 11-5 JT LJT Tri-Start Connector Type: MIL-DTL-38999 MIL-DTL-38999 MIL-DTL-38999 Number of Contact Service Series II Series I Series III Contacts Size Rating Insert Designation: 10-5 11-5 11-5 5 20 I Contact Locations Front face of pin insert shown .065 .065 .056 .130 E A D B C .065 .113 .113 All dimensions for reference only. For alternate rotations see page 46 Series III, page 86 Series II, and page 114 Series I. Note: Shown in this catalog are the most common insert patterns for PCB applications. For availability of other arrangements, consult Amphenol Aerospace. Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 15
PCB Contacts 38999, Series I LJT, II JT, III TV Insert Arrangements INSERT ARRANGEMENT #10-6 / 11-6 38999 III JT LJT Tri-Start Connector Type: MIL-DTL-38999 MIL-DTL-38999 MIL-DTL-38999 Number of Contact Service II Series II Series I Series III Contacts Size Rating I Insert Designation: NA 11-6 NA 6 20 I SJT Contact Locations Access Front face of pin insert shown Aquacon I , I I , I .130 I .065 I A F B s e E C i r D e .065 .130 S .113 INSERT ARRANGEMENT #10-35 / 11-35 JT LJT Tri-Start Connector Type: MIL-DTL-38999 MIL-DTL-38999 MIL-DTL-38999 Number of Contact Service Series II Series I Series III Contacts Size Rating Insert Designation: 10-35 11-35 11-35 13 22D M Contact Locations Front face of pin insert shown .138 .085 .118 .146 .146 .056 10 1 9 11 23 13 8 12 7 4 6 5 .045 .045 .035 .118 .049 All dimensions for reference only. For alternate rotations see page 46 for Series III, page 86 for Series II, and page 114 for Series I. Note: Shown in this catalog are the most common insert patterns for PCB applications. For availability of other arrangements, consult Amphenol Aerospace. 16 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
PCB Contacts 38999, Series I LJT, II JT, III TV Insert Arrangements INSERT ARRANGEMENT #12-3 / 13-3 38999 III JT LJT Tri-Start Connector Type: MIL-DTL-38999 MIL-DTL-38999 MIL-DTL-38999 Number of Contact Service Series II Series I Series III Contacts Size Rating II Insert Designation: 12-3 13-3 NA 3 16 II I SJT Contact Locations Access Front face of pin insert shown Aquacon S .058 e r i e s C A I I I , B II , I .111 .094 INSERT ARRANGEMENT #12-35 / 13-35 JT LJT Tri-Start Connector Type: MIL-DTL-38999 MIL-DTL-38999 MIL-DTL-38999 Number of Contact Service Series II Series I Series III Contacts Size Rating Insert Designation: 12-35 13-35 13-35 22 22D M Contact Locations Front face of pin insert shown .182 .126 .117 .107 .088 .158 .045 .026 .197 .075 1 21 11 .120 .030 .093 .203 All dimensions for reference only. For alternate rotations see page 46 for Series III, page 86 for Series II, and page 114 for Series I. Note: Shown in this catalog are the most common insert patterns for PCB applications. For availability of other arrangements, consult Amphenol Aerospace. Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 17
PCB Contacts 38999, Series I LJT, II JT, III TV Insert Arrangements INSERT ARRANGEMENT #14-18 / 15-18 38999 III JT LJT Tri-Start Connector Type: MIL-DTL-38999 MIL-DTL-38999 MIL-DTL-38999 Number of Contact Service II Series II Series I Series III Contacts Size Rating I Insert Designation: 14-18 15-18 15-18 18 20 I SJT Contact Locations Access Front face of pin insert shown Aquacon I , .260 .260 I I .113 , .252 I I L A I K M N B s e T U P J C i S R r H D e S G F E .113 .225 .065 .065 .130 .130 .195 .195 INSERT ARRANGEMENT #14-19 / 15-19 JT LJT Tri-Start Connector Type: MIL-DTL-38999 MIL-DTL-38999 MIL-DTL-38999 Number of Contact Service Series II Series I Series III Contacts Size Rating Insert Designation: 14-19 15-19 15-19 19 20 I Contact Locations Front face of pin insert shown .065 .065 .113 .225 M A .113 L N B C K U V R D J T S H G F E .130 .130 .225 .195 .195 .260 .260 All dimensions for reference only. For alternate rotations see page 46 for Series III, page 86 for Series II, and page 114 for Series I. Note: Shown in this catalog are the most common insert patterns for PCB applications. For availability of other arrangements, consult Amphenol Aerospace. 18 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
PCB Contacts 38999, Series I LJT, II JT, III TV Insert Arrangements INSERT ARRANGEMENT #14-35 / 15-35 38999 III JT LJT Tri-Start Connector Type: MIL-DTL-38999 MIL-DTL-38999 MIL-DTL-38999 Number of Contact Service Series II Series I Series III Contacts Size Rating II Insert Designation: 14-35 15-35 15-35 37 22D M I SJT Contact Locations Contact Hole Locations Contact Hole Locations Front face of pin insert shown Access Location Location Aquacon Contact Contact Number X Axis Y Axis Number X Axis Y Axis 1 +.045 +.262 19 +.045 +.172 S 2 +.123 +.217 20 +.123 +.119 e 3 +.211 +.160 21 +.170 +.040 r i 1 4 +.254 +.080 22 +.170 –.050 e s 5 +.266 –.010 23 +.123 –.127 31 21 6 +.247 –.098 24 +.045 –.172 I I I 7 +.200 –.175 25 –.045 –.172 , 8 +.130 –.232 26 –.123 –.127 I I 11 9 +.045 –.262 27 –.170 –.050 , I 10 –.045 –.262 28 –.170 +.040 11 –.130 –.232 29 –.123 +.119 12 –.200 –.175 30 –.045 +.172 13 –.247 –.098 31 +.045 +.074 14 –.266 –.010 32 +.090 –.004 15 –.254 +.080 33 +.045 –.082 16 –.211 +.160 34 –.045 –.082 17 –.123 +.217 35 –.090 –.004 18 –.045 +.262 36 –.045 +.074 37 .000 –.004 INSERT ARRANGEMENT #16-26 / 17-26 JT LJT Tri-Start Connector Type: MIL-DTL-38999 MIL-DTL-38999 MIL-DTL-38999 Number of Contact Service Series II Series I Series III Contacts Size Rating Insert Designation: NA 17-26 17-26 26 20 I Contact Locations Contact Hole Locations Contact Hole Locations Front face of pin insert shown Location Location Contact Contact Number X Axis Y Axis Number X Axis Y Axis A .000 +.321 R –.131 +.293 B +.131 +.293 S –.070 +.177 C +.239 +.214 T +.070 +.177 A D +.305 +.099 U +.175 +.094 R B E +.319 –.034 V +.178 –.036 P S T C a U F +.278 –.161 W +.119 –.151 b N D G +.189 –.260 X .000 –.203 Z V M c E H +.067 –.314 Y –.119 –.151 Y W X J –.067 –.314 Z –.178 –.036 L KJ H G F K –.189 –.260 a –.175 +.094 L –.278 –.161 b .000 +.065 M –.319 –.034 c .000 –.065 N –.305 +.099 P –.239 +.214 All dimensions for reference only. For alternate rotations see page 46 for Series III, page 86 for Series II, and page 114 for Series I. Note: Shown in this catalog are the most common insert patterns for PCB applications. For availability of other arrangements, consult Amphenol Aerospace. Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 19
PCB Contacts 38999, Series I LJT, II JT, III TV Insert Arrangements 38999 INSERT ARRANGEMENT #16-35 / 17-35 III JT LJT Tri-Start II Connector Type: MIL-DTL-38999 MIL-DTL-38999 MIL-DTL-38999 Number of Contact Service I Series II Series I Series III Contacts Size Rating Insert Designation: 16-35 17-35 17-35 55 22D M SJT Access Contact Locations Front face of pin insert shown Contact Hole Locations Contact Hole Locations Aquacon Contact Location Contact Location Number X Axis Y Axis Number X Axis Y Axis I 1 –.312 +.086 28 .000 –.004 , I 2 –.312 –.004 29 .000 –.094 I 3 –.312 –.094 30 .000 –.184 , I I 4 –.242 +.221 31 .000 –.274 I 5 –.234 +.131 32 +.089 +.316 s 17 e 10 25 32 6 –.234 +.041 33 +.078 +.221 i 4 40 47 7 –.234 –.049 34 +.078 +.131 r 1 53 e 8 –.234 –.139 35 +.078 +.041 S 9 –.234 –.229 36 +.078 –.049 10 –.172 +.279 37 +.078 –.139 3 55 9 52 11 –.156 +.176 38 +.078 –.229 16 24 3139 46 12 –.156 +.086 39 +.078 –.319 13 –.156 –.004 40 +.172 +.279 14 –.156 –.094 41 +.156 +.176 15 –.156 –.184 42 +.156 +.086 16 –.156 –.274 43 +.156 –.004 17 –.089 +.316 44 +.156 –.094 18 –.078 +.221 45 +.156 –.184 19 –.078 +.131 46 +.156 –.274 20 –.078 +.041 47 +.242 +.221 21 –.078 –.049 48 +.234 +.131 22 –.078 –.139 49 +.234 +.041 23 –.078 –.229 50 +.234 –.049 24 –.078 –.319 51 +.234 –.139 25 .000 +.329 52 +.234 –.229 26 .000 +.176 53 +.312 +.086 27 .000 +.086 54 +.312 –.004 55 +.312 –.094 All dimensions for reference only. For alternate rotations see page 46 for Series III, page 86 for Series II, and page 114 for Series I. Note: Shown in this catalog are the most common insert patterns for PCB applications. For availability of other arrangements, consult Amphenol Aerospace. 20 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
PCB Contacts 38999, Series I LJT, II JT, III TV Insert Arrangements INSERT ARRANGEMENT #18-11 / 19-11 38999 III JT LJT Connector Type: MIL-DTL-38999 MIL-DTL-38999 Number of Contact Service Series II Series I Contacts Size Rating II Insert Designation: 18-11 19-11 11 16 II I SJT Contact Locations Front face of pin insert shown Access Aquacon .250 S .105 .105 e r .260 i .132 e J A s I H B I K I , G C II L , F D I .092 E .053 .281 .215 .179 .275 INSERT ARRANGEMENT #18-32 / 19-32 JT LJT Tri-Start Connector Type: MIL-DTL-38999 MIL-DTL-38999 MIL-DTL-38999 Number of Contact Service Series II Series I Series III Contacts Size Rating Insert Designation: 18-32 19-32 19-32 32 20 I Contact Locations Contact Hole Locations Contact Hole Locations Front face of pin insert shown Contact Location Contact Location Letter X Axis Y Axis Letter X Axis Y Axis A +.066 +.353 T –.066 +.353 B +.189 +.305 U .000 +.230 C +.286 +.217 V +.124 +.193 D +.345 +.098 W +.209 +.095 T A S U B E +.357 –.033 X +.228 –.033 R e V C F +.321 –.160 Y +.174 –.151 f W G +.242 –.265 Z +.065 –.221 P d D g H +.130 –.335 a –.065 –.221 N c j X E J .000 –.359 b –.174 –.151 h M b a Z Y F KL ––..123402 ––..323655 dc ––..222089 +–..003935 L J G K H M –.321 –.160 e –.124 +.193 N –.357 –.033 f .000 +.096 P –.345 +.098 g +.096 .000 R –.286 +.217 h .000 –.096 S –.189 +.305 j –.096 .000 All dimensions for reference only. For alternate rotations see page 46 for Series III, page 86 for Series II, and page 114 for Series I. Note: Shown in this catalog are the most common insert patterns for PCB applications. For availability of other arrangements, consult Amphenol Aerospace. Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 21
PCB Contacts 38999, Series I LJT, II JT, III TV Insert Arrangements INSERT ARRANGEMENT #18-35 / 19-35 38999 III JT LJT Tri-Start Connector Type: MIL-DTL-38999 MIL-DTL-38999 MIL-DTL-38999 Number of Contact Service II Series II Series I Series III Contacts Size Rating I Insert Designation: 18-35 19-35 19-35 66 22D M SJT Contact Locations Access Front face of pin insert shown Aquacon .357 .279 I , .360 .315 .201 I I .270 .123 , .225 I .045 I I .180 s .135 25 34 e 17 43 10 51 i 4 58 r e .090 S .045 1 64 3 66 9 63 16 57 24 33 42 50 INSERT ARRANGEMENT #20-27 / 21-27 JT LJT Tri-Start Connector Type: MIL-DTL-38999 MIL-DTL-38999 MIL-DTL-38999 Number of Contact Service Series II Series I Series III Contacts Size Rating Insert Designation: 20-27 21-27 NA 27 20 I Contact Locations Front face of pin insert shown .400 .275 .100 .225 .150 .125 .225 .275 .375 .400 A R B P S C a b N T D Z d c M Y U E L F X V W K G .300 J H .200 .400 .100 .250 .150 .050 .250 .150 .025 .375 All dimensions for reference only. For alternate rotations see page 46 for Series III, page 86 for Series II, and page 114 for Series I. Note: Shown in this catalog are the most common insert patterns for PCB applications. For availability of other arrangements, consult Amphenol. 22 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
PCB Contacts 38999, Series I LJT, II JT, III TV Insert Arrangements INSERT ARRANGEMENT #20-35 / 21-35 38999 III JT LJT Tri-Start Connector Type: MIL-DTL-38999 MIL-DTL-38999 MIL-DTL-38999 Number of Contact Service Series II Series I Series III Contacts Size Rating II Insert Designation: 20-35 21-35 21-35 79 22D M I SJT Contact Locations Front face of pin insert shown Access Contact Hole Locations Contact Hole Locations Aquacon Location Location Contact Contact Number X Axis Y Axis Number X Axis Y Axis S 9 +.406 –.141 43 –.258 –.220 e 10 +.365 –.227 44 –.311 –.141 r i 11 +.306 –.302 45 –.332 –.048 e 12 +.232 –.362 46 –.332 +.048 s 13 +.146 –.404 47 –.311 +.141 I I 14 +.053 –.426 48 –.258 +.220 I 1 , 15 –.053 –.426 49 –.184 +.280 I I 51 31 1167 ––..124362 ––..430642 5501 ––..009488 ++..322421 , I 18 –.306 –.302 52 +.048 +.241 79 21 19 –.365 –.227 53 +.134 +.199 20 –.406 –.141 54 +.208 +.139 71 61 21 –.427 –.048 55 +.237 +.048 41 11 22 –.427 +.048 56 +.237 –.048 23 –.406 +.141 57 +.208 –.139 24 –.365 +.227 58 +.134 –.199 25 –.306 +.302 59 +.048 –.241 26 –.232 +.362 60 –.048 –.241 27 –.146 +.404 61 –.134 –.199 28 –.053 +.426 62 –.208 –.139 29 .000 +.323 63 –.237 –.048 30 +.098 +.322 64 –.237 +.048 31 +.184 +.280 65 –.208 +.139 32 +.258 +.220 66 –.134 +.199 Contact Hole Locations Location 33 +.311 +.141 67 –.048 +.146 Contact Number X Axis Y Axis 34 +.332 +.048 68 +.048 +.146 1 +.053 +.426 35 +.332 –.048 69 +.125 +.090 2 +.146 +.404 36 +.311 –.141 70 +.155 .000 3 +.232 +.362 37 +.258 –.220 71 +.125 –.090 4 +.306 +.302 38 +.184 –.280 72 +.048 –.146 5 +.365 +.227 39 +.098 –.322 73 –.048 –.146 6 +.406 +.141 40 .000 –.347 74 –.125 –.090 7 +.427 +.048 41 –.098 –.322 75 –.155 .000 8 +.427 –.048 42 –.184 –.280 76 –.125 +.090 77 .000 +.053 78 +.048 –.029 79 –.048 –.029 All dimensions for reference only. For alternate rotations see page 46 for Series III, page 86 for Series II, and page 114 for Series I. Note: Shown in this catalog are the most common insert patterns for PCB applications. For availability of other arrangements, consult Amphenol Aerospace. Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 23
PCB Contacts 38999, Series I LJT, II JT, III TV Insert Arrangements 38999 INSERT ARRANGEMENT #20-41 / 21-41 III JT LJT Tri-Start II Connector Type: MIL-DTL-38999 MIL-DTL-38999 MIL-DTL-38999 Number of Contact Service Series II Series I Series III Contacts Size Rating I Insert Designation: 20-41 21-41 21-41 41 20 I SJT Access Contact Locations Front face of pin insert shown Aquacon I , I I , I I I s e i r W A B e U V X C S j Y D T i k Z S h s t m a E r R g n b F q p G P f c N e d H J M L K .300 DIA. .567 DIA. .835 DIA. All dimensions for reference only. For alternate rotations see page 46 for Series III, page 86 for Series II, and page 114 for Series I. Note: Shown in this catalog are the most common insert patterns for PCB applications. For availability of other arrangements, consult Amphenol Aerospace. 24 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
PCB Contacts 38999, Series I LJT, II JT, III TV Insert Arrangements INSERT ARRANGEMENT #22-35 / 23-35 38999 III JT LJT Tri-Start Connector Type: MIL-DTL-38999 MIL-DTL-38999 MIL-DTL-38999 Number of Contact Service Series II Series I Series III Contacts Size Rating II Insert Designation: 22-35 23-35 23-35 100 22D M I SJT Contact Locations Front face of pin insert shown Access Aquacon Contact Hole Locations Contact Hole Locations Contact Location Contact Location S Number X Axis Y Axis Number X Axis Y Axis e 20 –.249 .000 60 +.083 +.095 r i 21 –.249 –.095 61 +.083 .000 e s 22 –.249 –.190 62 +.083 –.095 23 –.249 –.285 63 +.083 –.190 I 16 2535 4 656 67 77 24 –.249 –.380 64 +.083 –.285 II, 8 86 25 –.166 +.428 65 +.083 –.380 I 1 94 I 26 –.166 +.333 66 +.083 –.475 , 2 95 27 –.166 +.238 67 +.166 +.428 I 3 96 4 97 28 –.166 +.143 68 +.166 +.333 5 98 29 –.166 +.048 69 +.166 +.238 6 99 30 –.166 –.047 70 +.166 +.143 7 100 31 –.166 –.142 71 +.166 +.048 15 93 32 –.166 –.237 72 +.166 –.047 2 4 3 4 4 55 5 66 76 85 33 –.166 –.332 73 +.166 –.142 34 –.166 –.427 74 +.166 –.237 35 –.083 +.475 75 +.166 –.332 36 –.083 +.380 76 +.166 –.427 37 –.083 +.285 77 +.249 +.380 38 –.083 +.190 78 +.249 +.285 Contact Hole Locations 39 –.083 +.095 79 +.249 +.190 Contact Location Number X Axis Y Axis 40 –.083 .000 80 +.249 +.095 1 –.428 +.241 41 –.083 –.095 81 +.249 .000 2 –.467 +.154 42 –.083 –.190 82 +.249 –.095 3 –.488 +.061 43 –.083 –.285 83 +.249 –.190 4 –.415 .000 44 –.083 –.380 84 +.249 –.285 5 –.488 –.061 45 –.083 –.475 85 +.249 –.380 6 –.428 –.142 46 .000 +.428 86 +.332 +.333 7 –.428 –.237 47 .000 +.333 87 +.332 +.238 8 –.332 +.333 48 .000 +.238 88 +.332 +.143 9 –.332 +.238 49 .000 +.143 89 +.332 +.048 10 –.332 +.143 50 .000 +.048 90 +.332 –.047 11 –.332 +.048 51 .000 –.047 91 +.332 –.142 12 –.332 –.047 52 .000 –.142 92 +.332 –.237 13 –.332 –.142 53 .000 –.237 93 +.332 –.332 14 –.332 –.237 54 .000 –.332 94 +.428 +.241 15 –.332 –.332 55 .000 –.427 95 +.467 +.154 16 –.249 +.380 56 +.083 +.475 96 +.488 +.061 17 –.249 +.285 57 +.083 +.380 97 +.415 .000 18 –.249 +.190 58 +.083 +.285 98 +.488 –.061 19 –.249 +.095 59 +.083 +.190 99 +.428 –.142 100 +.428 –.237 All dimensions for reference only. For alternate rotations see page 46 for Series III, page 86 for Series II, and page 114 for Series I. Note: Shown in this catalog are the most common insert patterns for PCB applications. For availability of other arrangements, consult Amphenol Aerospace. Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 25
PCB Contacts 38999, Series I LJT, II JT, III TV Insert Arrangements INSERT ARRANGEMENT #22-55 / 23-55 38999 III Number of Contact Service JT LJT Tri-Start Connector Type: MIL-DTL-38999 MIL-DTL-38999 MIL-DTL-38999 Contacts Size Rating II Series II Series I Series III I Insert Designation: 22-55 23-55 23-55 55 20 I SJT Contact Locations Access Front face of pin insert shown Aquacon I .260 .325 , U A I I T V B , S n W C III .390 R k m AA p q X Y D .455 z BB r s j GG CC Z e P y HH s E ri N i x FF EEDD t a F e h w u b g v c S M f d G .195 .130 L e H K J .065 .112 .225 .336 .450 INSERT ARRANGEMENT #24-31 / 25-31 JT LJT Tri-Start Connector Type: MIL-DTL-38999 MIL-DTL-38999 MIL-DTL-38999 Number of Contact Service Series II Series I Series III Contacts Size Rating Insert Designation: 24-31 NA NA 31 16 I Contact Locations Front face of pin insert shown M A L N B .455 Z P Y a Q .364 K f b C X g R J e c D .273 W d S .182 .091 H V T U E G F .158 .316 .474 All dimensions for reference only. For alternate rotations see page 46 for Series III, page 86 for Series II, and page 114 for Series I. Note: Shown in this catalog are the most common insert patterns for PCB applications. For availability of other arrangements, consult Amphenol Aerospace. 26 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
PCB Contacts 38999, Series I LJT, II JT, III TV Insert Arrangements 38999 INSERT ARRANGEMENT #24-35 / 25-35 III JT LJT Tri-Start II Connector Type: MIL-DTL-38999 MIL-DTL-38999 MIL-DTL-38999 Number of Contact Service Series II Series I Series III Contacts Size Rating I Insert Designation: 24-35 25-35 25-35 128 22D M SJT Contact Locations Access Front face of pin insert shown Aquacon Contact Hole Locations Contact Hole Locations Contact Location Contact Location S Number X Axis Y Axis Number X Axis Y Axis e 29 –.249 +.095 79 +.083 –.285 r 30 –.249 .000 80 +.083 –.380 i 31 –.249 –.095 81 +.083 –.475 e 48 5971 32 –.249 –.190 82 +.160 +.531 s 1 8 15 2536 82 94105115 3334 ––..224499 ––..238850 8834 ++..116666 ++..432372 III 35 –.249 –.475 85 +.166 +.237 , 36 –.160 +.531 86 +.166 +.142 I I 37 –.166 +.427 87 +.166 +.047 , 4 125 38 –.166 +.332 88 +.166 –.047 I 39 –.166 +.237 89 +.166 –.142 40 –.166 +.142 90 +.166 –.237 41 –.166 +.047 91 +.166 –.332 7 121 42 –.166 –.047 92 +.166 –.427 14 24 114 43 –.166 –.142 93 +.166 –.522 35 47 5870 8193 104 44 –.166 –.237 94 +.249 +.496 45 –.166 –.332 95 +.249 +.380 46 –.166 –.427 96 +.249 +.285 47 –.166 –.522 97 +.249 +.190 Contact Hole Locations 48 –.083 +.475 98 +.249 +.095 Contact Location 49 –.083 +.380 99 +.249 .000 Number X Axis Y Axis 50 –.083 +.285 100 +.249 –.095 1 –.479 +.279 51 –.083 +.190 101 +.249 –.190 2 –.520 +.190 52 –.083 +.095 102 +.249 –.285 3 –.546 +.095 53 –.083 .000 103 +.249 –.380 4 –.555 .000 54 –.083 –.095 104 +.249 –.475 5 –.546 –.095 55 –.083 –.190 105 +.332 +.444 6 –.520 –.190 56 –.083 –.285 106 +.332 +.332 7 –.479 –.279 57 –.083 –.380 107 +.332 +.237 8 –.424 +.357 58 –.083 –.475 108 +.332 +.142 9 –.415 +.190 59 .000 +.522 109 +.332 +.047 10 –.415 +.095 60 .000 +.427 110 +.332 –.047 11 –.415 .000 61 .000 +.332 111 +.332 –.142 12 –.415 –.095 62 .000 +.237 112 +.332 –.237 13 –.415 –.190 63 .000 +.142 113 +.332 –.332 14 –.424 –.357 64 .000 +.047 114 +.332 –.427 15 –.332 +.444 65 .000 –.047 115 +.424 +.357 16 –.332 +.332 66 .000 –.142 116 +.415 +.190 17 –.332 +.237 67 .000 –.237 117 +.415 +.095 18 –.332 +.142 68 .000 –.332 118 +.415 .000 19 –.332 +.047 69 .000 –.427 119 +.415 –.095 20 –.332 –.047 70 .000 –.555 120 +.415 –.190 21 –.332 –.142 71 +.083 +.475 121 +.424 –.357 22 –.332 –.237 72 +.083 +.380 122 +.479 +.279 23 –.332 –.332 73 +.083 +.285 123 +.520 +.190 24 –.332 –.427 74 +.083 +.190 124 +.546 +.095 25 –.249 +.496 75 +.083 +.095 125 +.555 .000 26 –.249 +.380 76 +.083 .000 126 +.546 –.095 27 –.249 +.285 77 +.083 –.095 127 +.520 –.190 28 –.249 +.190 78 +.083 –.190 128 +.479 –.279 All dimensions for reference only. For alternate rotations see page 46 for Series III, page 86 for Series II, and page 114 for Series I. Note: Shown in this catalog are the most common insert patterns for PCB applications. For availability of other arrangements, consult Amphenol Aerospace. Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 27
PCB Contacts 38999, Series I LJT, II JT, III TV Insert Arrangements 38999 III INSERT ARRANGEMENT #24-61 / 25-61 II JT LJT Tri-Start I Connector Type: MIL-DTL-38999 MIL-DTL-38999 MIL-DTL-38999 Number of Contact Service Series II Series I Series III Contacts Size Rating SJT Insert Designation: 24-61 25-61 25-61 61 20 I Access Contact Locations Aquacon Front face of pin insert shown Contact Hole Locations Contact Hole Locations I Contact Location Contact Location , I Number X Axis Y Axis Number X Axis Y Axis I A +.196 +.500 h +.341 –.213 , III Y aZ bA B CB ++..341143 ++..433453 ij ++..215313 ––..331749 s X u v c C D +.485 +.230 k .000 –.402 ie W t GG HH w d D E +.527 +.101 m –.133 –.379 r FF x e V s NN JJ e E F +.536 –.030 n –.251 –.314 S EE PP y G +.511 –.164 p –.341 –.213 U r MM KK f F LL H +.454 –.287 q –.392 –.088 T q DD z g G J +.368 –.391 r –.399 +.046 S p CC BB AA h H K +.259 –.470 s –.362 +.175 R i J L +.134 –.519 t –.285 +.283 P N m kj K M .000 –.537 u –.173 +.363 M L N –.134 –.519 v .000 +.338 P –.259 –.470 w +.147 +.223 R –.368 –.391 x +.237 +.122 S –.454 –.287 y +.267 –.010 T –.511 –.164 z +.228 –.139 U –.536 –.030 AA +.131 –.233 V –.527 +.101 BB .000 –.267 W –.485 +.230 CC –.131 –.233 X –.413 +.343 DD –.228 –.139 Y –.314 +.435 EE –.267 –.010 Z –.196 +.500 FF –.237 +.122 a –.068 +.454 GG –.147 +.223 b +.068 +.454 HH .000 +.200 c +.173 +.363 JJ +.105 +.094 d +.285 +.283 KK +.135 –.041 e +.362 +.175 LL .000 –.132 f +.399 +.046 MM –.135 –.041 g +.392 –.088 NN –.105 +.094 PP .000 .000 All dimensions for reference only.For alternate rotations see page 46 for Series III, page 86 for Series II, and page 114 for Series I. Note: Shown in this catalog are the most common insert patterns for PCB applications. For availability of other arrangements, consult Amphenol Aerospace. 28 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
MIL-DTL-38999, Series I LJT, II JT, III TV, HD Contact Ratings/ Service Ratings 38999 III CONTACT RATING FOR TV III, HD, JT II, LJT I, SJT Test Current (Amps) Maximum Crimp Well Data Solder Well Data II Maximum Millivolt Contact Contact Millivolt Drop Size Well Normal Well Nominal I Size Crimp Hermetic Drop Crimp* Diameter Well Depth Diameter Well Depth Hermetic* SJT 23 .0345 ± .0010 .141 .0345 ± .0010 .130 23 5 3 73 85 Access 22M .028 ± .001 .141 .029 +.004 22M 3 2 45 60 – .000 Aquacon 22D 5 3 73 85 22D .0345 ± .0010 .141 .036 +.004 .094 22 5 3 73 85 -.000 S 20 7.5 5 55 60 22 .0365 ± .0010 .141 .036 +.004 .094 16 13 10 49 85 e -.000 12 23 17 42 85 r 20 .047 ± .001 .209 .044 +.004 .125 i 10 (Power) 33 NA 33 NA -.004 e 8 (Power) 46 NA 26 NA 16 .067 ± .001 .209 .078 +.000 .141 s 4 80 NA 23 NA -.004 I 0 150 NA 21 NA 12 .100 ± .002 .209 .116 +.004 .141 I *When tested using silver plated wire. -.002 I, 10 (Power) .137 ± .002 .355 NA NA I I 8 .181 ± .002 .490 NA NA , 4 .281 ± .002 .490 NA NA I 0 .453 ± .002 .585 NA NA , S J T MIL-DTL-38999 SERIES III STANDARD 500 CYCLE CONTACTS FOR TV AND CTV, P & S TV/CTV Pins TV/CTV Sockets Contact Size Military No. Supersedes Military No. Supersedes 8 (Coax)* M39029/60-367 MS27536 M39029/59-366 MS27535 8 (Power) Contact Factory “ “ “ 8 (Twinax) M39029/90-529** N/A M39029/91-530 N/A 10 (Power) M39029/58-528 N/A M39029/56-527 N/A 12 M39029/58-365 MS27493-12 M39029/56-353 MS27490-12 16 M39029/58-364 MS27493-16 M39029/56-352 MS27490-16 20 M39029/58-363 MS27493-20 M39029/56-351 MS27490-20 22D M39029/58-360 MS27493-22D M39029/56-348 MS27490-22D 4 N/A N/A N/A N/A 0 N/A N/A N/A N/A Above part numbers include standard 500 cycle finish designation - gold plating over suitable underplate in accordance with SAE AS39029. For other finish variations, consult Amphenol Aerospace. *For use with RG180B/U and RG195A/U cable. For other size 8 coax or optional sizes 12 and 16 coax contacts available for use in Tri-Start connectors, see High Speed catalog or consult Amphenol Aerospace. MIL-DTL-38999 SERIES III 1500 CYCLE CONTACTS, CLASSES H & J CTV Pins CTV Sockets Contact Size Commercial No. Military No. Supersedes Commercial No. Military No. Supersedes 12 10-597072-2X M39029/107-623 – 10-597073-2X M39029/106-617 – 16 10-597068-2X M39029/107-622 – 10-597069-2X M39029/106-616 – 20 10-597064-2X M39029/107-621 – 10-597065-2X M39029/106-615 – 22D 10-597058-3X M39029/107-620 – 10-597061-2X M39029/106-614 – Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 29
MIL-DTL-38999, Series I LJT, II JT, III TV Thermocouple Contacts/Sealing Plugs 38999 III MIL-DTL-38999 SERIES II JT/ SERIES I LJT/SJT SERIES CRIMP CONTACTS II JT/LJT/SJT Pins JT Socket MS LJT/SJT Sockets JT/LJT Pins MS JT Socket MS LJT/SJT Sockets Contact Size Contact Size MS No. No. MS No. No. No. MS No. I 8 (Coax)* M39029/60-367 NA M39029/59-366 20 M39029/58-363 M39029/57-357 M39029/56-351 SJT 8 (Twinax) M39029/90-529** NA M39029/91-530 22 M39029/58-362 M39029/57-356 M39029/56-350 10 (Power) M39029/58-528 NA M39029/56-527 22M M39029/58-361 M39029/57-355 M39029/56-349 Access 12 M39029/58-365 M39029/57-359 M39029/56-353 22D M39029/58-360 M39029/57-354 M39029/56-348 16 M39029/58-364 M39029/57-358 M39029/56-352 Aquacon I , I MIL-DTL-38999 SERIES II JT/ I LJT I THERMOCOUPLE CONTACTS , I I Contact Size Material JT/LJT Pins JT Sockets LJT Sockets I Chromel 10-407862-310 10-407863-310 10-407236-310 s e Alumel 10-407862-320 10-407863-320 10-407865-320 i 20 r Iron 10-407862-335 10-407863-335 10-407865-335 e Constantan 10-407862-342 10-407863-342 10-407865-342 S Partial Listing. If you do not see the contact for your application, consult Amphenol Aerospace. MIL-DTL-38999 SERIES II JT/ I LJT THERMOCOUPLE CONTACTS PYLE VERSION Contact Pins (II JT/I LJT) Sockets (LJT) Material Size Spec Number Pyle Number Spec Number Pyle Number 22D M39029/87-472 T3-4022-10P M39029/88-484 T3-4122-10P CHROMEL 22D M39029/87-471 T3-4022-10R M39029/88-483 T3-4122-10R ALUMEL 20 M39029/87-476 T3-4020-10P M39029/88-488 TS-4120-10P CHROMEL 20 M39029/87-475 T3-4020-10R M39029/88-487 T3-4120-10R ALUMEL 16 M39029/87-480 T3-4016-10P M39029/88-492 T3-4116-10P CHROMEL 16 M39029/87-479 T3-4016-10R M39029/88-491 T3-4116-10R ALUMEL Above part numbers include standard finish designation - gold plating over suitable underplate in accordance with MIL-DTL-39029. For other finishes, consult Amphenol Aerospace. Note: 22M and 22D contacts are interchangeable. *For use with RG180B/U and RG195A/U cable. For other size 8 coax or optional sizes 12 and 18 coax contacts available for use in JT/LJT connectors, Refer to the High Speed Catalog. ** For use with 17/M176-00002 cable. MIL-DTL-38999 SERIES III MIL-DTL-38999 SERIES II JT/ I LJT SEALING PLUGS SEALING PLUGS SJT SEALING PLUGS Contact Size Commercial No. Military No. Contact Size Commercial No. Military No. Contact Size Commercial No. 8 (Coax) 10-482099-8 N/A 8 (Coax) 10-482099-8 MS27488-8 8 (Coax) 10-482099-8 8 (Twinax) T3-4008-59P N/A 8 (Twinax) T3-4008-59P N/A 8 (Twinax) 10-482099-8 8 (Power) 10-405996-83 MS27488-8-3 10 (Power) 10-576225 N/A 10 (Power) NA 10 (Power) T3-4010-59P M85049/81-10 12 10-405996-122 MS27488-12-2 12 10-405996-012 Yellow 12 10-405996-122 MS27488-12-2 16 10-405996-162 MS27488-16-2 16 10-405996-016 Blue 16 10-405996-162 MS27488-16-2 20 10-405996-202 MS27488-20-2 20 10-405996-020 Red 20 10-405996-202 MS27488-20-2 22 10-405996-222 MS27488-22-2 22 10-405996-022 Black 22D 10-405996-222 MS27488-22-2 22M 10-405996-222 MS27488-22-2 22M 10-405996-022 Black 4 10-405996-43 MS27488-4-3 22D 10-405996-222 MS27488-22-2 22D 10-405996-022 Black 0 10-405996-03 MS27488-0-3 ** For use with M17/M176-00002 cable. † Optional design - see slash sheet MS39029. For other contact options available for use in Tri-Start connectors (wire wrap, thermocouple, fiber optic), consult Amphenol. 30 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
MIL-DTL-38999, Series I LJT, II JT, III TV Thermocouple Contacts/Sealing Plugs/Finishing Data 38999 SERVICE RATING** III Service Suggested Oper. Voltage Test Voltage (Sea Test Voltage II (Sea Level) Test Voltage 70,000 Ft Test Voltage 110,000 Ft. Rating Level) 50,000 Ft. AC (RMS) DC I M 400 500 1300 VRMS 550 VRMS 350 VRMS 200 VRMS N 300 450 1000 VRMS 400 VRMS 260 VRMS 200 VRMS SJT I 600 850 1800 VRMS 600 VRMS 400 VRMS 200 VRMS Access II 900 1250 2300 VRMS 800 VRMS 500 VRMS 200 VRMS ** Please note that the establishment of electrical safety factors is left entirely in the designer’s hands, since they are in the best position to know Aquacon what peak voltage, switching surges, transients, etc. can be expected in a particular circuit. S e r FINISH DATA MIL-DTL-38999, TRI-START, SERIES III TV ie s ALUMINUM SHELL COMPONENTS NON-HERMETIC* I Finish Military Service Class Commercial II , Anodic Coating (Non-Conductive) C* RX** I F (Metal)* I Electroless Nickel RF , M (Composite) I W (Metal)* , Olive Drab Cadmium Plate Nickel Base RW J (Composite) S Stainless Steel with Nickel Plate (non-firewall) L J Stainless Steel with Nickel Plate (firewall) S RS T Stainless Steel K RK Durmalon plated T* DT Zinc-Nickel Plated Z* DZ Electroless Nickel Space Grade G **Add Suffix (005) to part number. HERMETIC SHELL COMPONENTS Material/Finish Service Class Military Commercial Stainless Steel Y Y Stainless Steel with Nickel Plate N YN FINISH DATA MIL-DTL-38999, SERIES I LJT, II JT ALUMINUM SHELL COMPONENTS NON-HERMETIC Suffix Indicated Finish Indicated Finish Finish Plus Finish Standard for Standard for Military Commercial “SR” Suffix JT Types Listed Below LJT Types Listed Below Cadmium Plated Nickel Base MS (A) – (SR) JT/JTG/JTL/JTP LJT/LJTP Anodic Coating (Alumilite) MS (C) (005) (300) JTS/JTPS/JTLS LJTPS/LJTS Chromate Treated (Iridite 14-2) (011) (344) JTN/JTPN/JTLN LJTN/LJTPN Contact Size Commercial No. Olive Drab Cadmium Plate Nickel Base MS (B) (014) (386) 8 (Coax) 10-482099-8 8 (Twinax) 10-482099-8 Electroless Nickel MS (F) (023) (424) 10 (Power) NA Nickel-PTFE Durmalon (038) 12 10-405996-012 Yellow Space Grade (453) 16 10-405996-016 Blue 20 10-405996-020 Red 22 10-405996-022 Black HERMETIC CONNECTORS 22M 10-405996-022 Black Finish Suffix Indicated Finish Indicated Finish 22D 10-405996-022 Black Military Commercial Standard for Standard for JT Types Listed Below LJT Types Listed Below Carbon Steel Shell JT( )H / JT( )Y LJT( )Y Tin Plated Shell and Contacts JTL( )H / JTL( )Y LJT( )H Carbon Steel Shell Tin Plated Shell and MS (D) Gold Plated Contacts JTS( )Y Stainless Steel Shell Gold Plated Contacts MS (E) (162) LJTS( )Y JTLS( )Y Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 31
Amphenol RoHS Compliant Platings Alternative to Cadmium 38999 DURMALONTM DURMALON TM Amphenol’s Answer to EU RoHS/ELV/Cadmium Free Restrictions III Alternative to Cadmium Commercial, industrial & military markets are rapidly moving away from restricted II materials such as Cadmium (Cd) & Hexavalent Chromium (Cr(VI)). Both of these restricted materials are toxic and are known carcinogens. Amphenol is offering I an alternative finish that complies with all customer requirements tied to these specifications. SJT Access MIL-DTL-38999, Rev L has established new service classes for alternative finishes addressing these requirements for Cadmium replacement. Amphenol is using this Aquacon and European Union Directive 2002/95/EC RoHS (Regulation of Hazardous Substances) as a guide to qualification for all domestic, global, commercial, II industrial, & military specifications requiring the reduction or elimination of I these restricted materials. s e Amphenol has qualified Durmalon, with internal part number coding “DT” finish, ri which meets or exceeds the 38999 designated class “T” finish, Nickel Fluorocarbon e Polymer. Durmalon is also EU RoHS compliant and is Cadmium free, Lead free, and APPLICATIONS S Hexavalent Chromium free. Interest for non-hazardous alternative finishes is gaining momentum & many We also offer additional platings such as “DX”, (Durmalon, heavy duty final plate) customers are currently using Durmalon to support JSF, F-35 program. The DX plating is intended to meet higher corrosion for a broad number of applications. Sulfur Dioxide (SO2)/salt fog requirements of JSF. Durmalon combines the unique lubrication and anti-wetting properties Cadmium has been applied to numerous components of land, sea and air weapon of PTFE with corrosion resistance, high systems and NASA systems for many years as it provides sacrificial corrosion conductivity and EU RoHS compliance protection and excellent lubricity for threaded applications. in a non-reflective finish. The Defense Logistics Agency (DLA) has added the following cadmium alternative TESTING finishes to MIL-DTL-38999, Rev L (and other connector specs): Amphenol Aerospace has performed • Nickel Fluorocarbon Polymer extensive testing on numerous alternative • Zinc-Nickel platings with the most consistent performer being the Durmalon. AMPHENOL’S DURMALONTM For specific applications please contact Durmalon, like Olive-Drab Cadmium plating (Class W), meets 500 hours of dynamic Amphenol Aerospace. salt spray, combined with 500 mating cycles and meets specified millivolt drop shell-to-shell conductivity. Durmalon also meets a 200° C temperature rating. Durmalon has been proven to meet this requirement as well as Potassium Formate- Deicer fluid testing performed by Boeing. BLACK ZINC NICKEL Requirements Cadmium DurmalonTM Black Zinc Nickel Black Zinc Nickel is Amphenol’s 2nd RoHS Compliant Plating Coupling Torque Alternative to Cadmium Post 500 hr. salt Amphenol is now offering a new RoHS compliant alternative to Shell to Shell Conductivity Cadmium. Black Zinc Nickel is a non-reflective and conductive black <2.5 millivolts finish approved for 500 hrs salt spray making it an excellent choice for Cycles of Durability harsh environments. Black Zinc Nickel has been qualified by the DLA, 500 mates with internal part number coding “DZ” finish, which meets or exceeds the 38999 designated class “Z” finish. Black Zinc Nickel is compatible Salt Spray Dynamic 500 hours with other platings and available on a wide variety of connectors and accessories including all MIL-DTL-38999 Series III connectors. Temperature Rating 175° C APPLICATIONS Non-Reflective Interest for non-hazardous alternative finishes are gaining momentum & EU RoHS/ELV Compliant* many customers are currently using Black Zinc Nickel for a broad number of applications. Black Zinc Nickel is typically used on applications for Non-Magnetic commercial aerospace and military defense, who are now moving away from toxic Cadmium to more environmentally friendly options. De-icing Fluid** * Meets EU RoHS/ELV maximum concentration values (MCV) of TESTING 1000 ppm (0.1% w/w) or (0.01% w/w) per homogenous material. Amphenol Aerospace has performed extensive testing on numerous ** Potassium Formate/Acetate based de-icing fluids. alternative platings including Black Zinc Nickel. For specific A Note: Specifications are subject to change without notice. applications please contact Amphenol Aerospace. 32 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
MIL-DTL-38999, Series III, TV A TABLE OF CONTENTS FOR SECTION A HERMETIC: Combined MIL-DTL-38999 Series I, II, III Hermetic Box Mounting TVPS02Y(D38999/21) . . . .67 Shell Size & Insert Arrangements Availability . . . . . . .2-5 Hermetic Jam Nut Receptacle TVS07Y (D38999/23) . .68 Insert Arrangement Drawings . . . . . . . . . . . . 6-13 Hermetic Solder Mounting TVSIY (D38999/25) . . . . 69 PCB Insert Arrangements . . . . . . . . . . . . . 14-28 Hermetic Weld Mounting TVSHIY (D38999/27) . . . . 69 Contact - Ratings, Service Ratings, Finish Data . . . . .29-31 BREAKAWAY: Amhenol RoHS Compliant Plating . . . . . . . . . . . 32 Breakaway Fail-Safe Connectors . . . . . . . . . 70 How to Order Breakaway (Military) . . . . . . . 71, 72 MIL-DTL-38999, Series III TV How to Order Breakaway (Commercial) . . . . . . .73 Performance, Options. . . . . . . . . . . . . . .34, 35 Fail-Safe Lanyard Release Plug . . . . . . . . . .74 Test Data . . . . . . . . . . . . . . . . . . . . . 36 How to Order Breakaway MIL-STD-1760 (Military) . . .75 Weight Comparison (Composite vs. Metal) . . . . . . . . 37 TV Breakaway (D38999/31) for MIL-STD-1760 . . . . 76 Dualok. . . . . . . . . . . . . . . . . . . . . . 38 TV Breakaway Commercial Version for D38999/31, HD38999, High Density . . . . . . . . . . . . . . . 39 Type 6 . . . . . . . . . . . . . . . . . . . .77 Custom . . . . . . . . . . . . . . . . . . . . . 40 How to Order Commercial Version D38999/31, Type 6 .78 Configurator . . . . . . . . . . . . . . . . . . . 41 Insert Arrangements for Breakaway Fail-Safe . . . . .79 How to Order (Military & Commercial) . . . . . . . . .42-46 Breakaway Fail-Safe 88-725041, 88-725014 . . . . .80 How to Order (Boeing BACC63) . . . . . . . . . . . . 47 Breakaway Hybrid, Low Profile Lanyard Release Plug. .81 TV SHELL STYLES: Stores Management Type II, Rail Launch (MIL-STD-1760) . . . . . . . . . . . . . . . .81 Crimp Wall Mounting Receptacle TVP00R (D389999/20) /CTVP00R (Military D38999/20) . . . . . . . . . . . . 48 Accessories: Crimp Box Mounting Receptacle TVP02R / CTVP02R . . . 49 Section F . . . . . . . . . . . . . . . . . 164-183 Line Receptacle TV01, TVS01, CTV01, CTVS01 . . . . . . 50 Crimp Jam Nut Receptacle TV07R (D38999/24) / CTV07R (Military D38999/24) . . . . . . . . . . . . . 51 Straight Plug TV06, TVS06, CTV06, CTVS06 (Military D38999/26) . . . . . . . . . . . . . . . . . 52 Crimp Flange Mounting Plug TV09R . . . . . . . . . . 53 Dualok Plug/Receptacle TV56, TVS56, CTV56, CTVS56 . . . 54 Crimp CLUTCH-LOK™ Straight Plug for High Vibration TV26/MTV26 . . . . . . . . . . . . . . . . . . . 55 PCB: PCB Wall Mounting, Back Panel TVP00, TVPS00 . . . . . 56 PCBWall Mounting, Back Panel, Clinch Nuts, TVP10, TVPS10 57 PCB Wall Mounting, Double Flange, TVP40, TVPS40 . . . . 58 PCB Box Mounting Receptacle, TVP02, TVPS02 . . . . . 59 * Meets EU RoHS/ELV maximum concentration values (MCV) of PCB Box Mounting Receptacle, Clinch Nuts, TVP12, TVPS12 60 1000 ppm (0.1% w/w) or (0.01% w/w) per homogenous material. PCB Jam Nut Receptacle, TV07, TVS07 . . . . . . . . . 61 ** Potassium Formate/Acetate based de-icing fluids. PCB Jam Nut Receptacle, Double Flange, TVP47, TVPS47 . 62 PCB Hermetic Box, Jam Nut, Solder , Weld Mounting. . .63-66 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 33
MIL-DTL-38999, Series III TV Performance 38999 TRI-STARTTM MIL-DTL-38999 SERIES III III WITH METAL SHELLS - ALUMINUM, STAINLESS STEEL, CLASS K FIREWALL II Amphenol ® Tri-Start MIL-DTL-38999* Series III Connec tors offer the highest performance capabilities for both general duty and I severe environment applications. Meeting or exceeding MIL-DTL-38999 Series III require ments, the Tri-Start connector with SJT standard metal shells (aluminum or stainless steel with several finish options) offers these features: Access Aquacon • EMI Shielding - solid metal-to-metal coupling, grounding fingers, electroless nickel plating, and thicker wall sec tions provide superior EMI shielding capability of 65dB minimum I I at 10 GHz I • Contact Protection - recessed pins in this 100% scoop- s proof connector minimize potential contact damage PASSIVATED e • Moisture Resistance - improved interfacial seal design helps STAINLESS STEEL i r prevent electrolytic erosion of contacts e • Corrosion Resistance - shells of stainless steel or cad mium S over nickel plating withstand a 500 hour salt spray exposure • Vibration/Shock - operates under severe high tempera ture vibration, through 200°C • Firewall Capability - available in a stainless steel shell, class RK, RS • Lockwiring Eliminated - unique, self-locking, quick cou pling ELECTROLESS connector eliminates lockwiring NICKEL • Quick Coupling - completely mates and self-locks in a 360° turn of the coupling nut • Inventory Support Commonality - uses standard MIL-DTL-38999 contacts, application tools, insert arrangements • Electrostatic Discharge Protection (ESD) - protection for sensitive circuitry without diodes, varistors, etc., with the use of the Faraday Cage principle which shunts high voltage, high current discharge events (see page Amphenol Filter Section) • Hermetic- air leakage limited to 1 X 10-7 cm3 per OLIVE DRAB second optional CADMIUM • Qualified Specifications - Stainless Steel qualified to BACC63DB and BACC63DC specifications DURMALON PLATED ZINC NICKEL PLATED A 34 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
MIL-DTL-38999, Series III TV Options 38999 OFFER MORE VERSATILITY & OPTIONS THAN ANY OTHER INTERCONNECTION FAMILY! III II High reliability and increased versatility best I describe Amphenol MIL-DTL-38999, Series III circular connectors. Originally designed for the harshest of environments and most SJT HD38999 demanding of applications, Amphenol Access MIL-DTL-38999 Series III, Tri-Start connectors continue to evolve in pace with the needs of an ever- Aquacon changing market. S Amphenol Tri-Start connectors can be e DUALOK configured with a number of application r specific technologies like: i e s • High Density HD38999 I • Dualok I I • PC Tails FILTER • Filters • Fail Safe • CLUTCH-LOK • Fiber Optics • High Speed Contacts PC TAILS • Hermetics • Flex Flexibility aids in design optimization through the combination of different technologies within a common, time-tested, harsh environ- ment connector body. FAIL SAFE For more information about options, please call 800-678-0141 or visit www.amphenol-aerospace.com. CLUTCH-LOK FIBER OPTICS HIGH SPEED HERMETIC FLEX Applicable Patents: Tri-StartTM Connector Patent 4,109,990. Composite Connector Patents: 4,268,103; 4,648,670; 4,682,832; 4,703,987. A Clutch-Lok® Patent 6,152,753. Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 35
MIL-DTL-38999, Series III TV, HD Test Data 38999 TRI-START, SERIES III AMPHENOL® TRI-START III TYPICAL SHIELDING EFFECTIVENESS TEST DATA CONNECTORS PROVIDE EMI/ II EMI/EMP SHIELDING EFFECTIVENESS dB EMP SHIELDING I TESTING BY TRIAXIAL METHOD CAPABILITY WHICH EXCEEDS SJT 140 MIL-DTL-38999 SERIES III REQUIREMENTS. Access 120 The TV and CTV Series III connector with Aquacon standard solid metal-to-metal coupling, EMI 100 grounding fin gers and conductive finishes I have proven to be the ultimate in EMI/EMP I B I d shielding effectiveness. The charts illustrate E 80 s G shielding effectiveness data which is typical A e K of Tri-Start connectors tested with the nickel A i E 60 finish (Class F-metal, Class M-composite) r L e over a wide frequency range. S 40 The vibration capability of the Tri-Start Series NICKEL CLASS F, CLASS M is shown in the chart below. This illustrates TYPICAL SHIELD EFFECTIVENESS DATA the most severe vibration envelope of any 20 qualified connec tor available today. NICKEL CLASS F, CLASS M MIL-DTL-38999 REQUIREMENTS These capabilities along with a +200°C, 0 -65°C temperature rating and superior 100 200 300 400 500 600 700 800 moisture sealing protection pro vide the user with a connector that can withstand the most FREQUENCY MEGAHERTZ rigorous application. TRI-START, SERIES III TRI-START TYPICAL SHIELDING EFFECTIVENESS TEST DATA VIBRATION CRITERIA EMI/EMP SHIELDING EFFECTIVENESS dB TESTING BY MODE STIRRING METHOD 10. 140 2 axes @ ambient 120 1. 100 6dB/octave 2 axes @ 200 ˚ C * dB (Fail Safe: LEAKAGE 8600 2NSITY G/HZ .1 10in/sec 2a mabxeiesn @t) E D 40 AL R .06 in DA. NICKEL CLASS F, CLASS M CT .01 20 TYPICAL SHIELD EFFECTIVENESS DATA SPE 3 axes @ – 55 ˚ C NICKEL CLASS F, CLASS M R ambient + 200˚ C* MIL-DTL-38999 REQUIREMENTS WE 60 G's 0 O (Fail Safe: 3 axes 1 2 3 4 5 6 7 8 9 10 P @ ambient .001 30 G's) FREQUENCY GIGAHERTZ .0001 5 50 HERTZ 500 5000 DOUBLE AMPLITUDE POWER SPECTRAL (IN) SINE VIBRATION DENSITY (G2/HZ) RANDOM VIBRATION * Dependant on shell finish A Test data beyond 2GHz is subject to equipment variation. NOTE: For test data information on the new Clutch-Lok Tri-Start, high vibration connectors, consult Amphenol Aerospace. 36 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
MIL-DTL-38999, Series III TV Weight Comparisons (Composite vs. Metal) Depending on the shell style, shell size and contact count, weight savings can range from 38999 17% to 40% compared to standard aluminum product. Tri-Start Weight in Ounces (includes contacts) III II Wall Mount Receptacle (00) + Military Jam Nut Receptacle (07) + Military D38999/24 Plug (06) + Military D38999/26 I D38999/20 SJT Stainless Aluminum Composite Stainless Aluminum Composite Stainless Steel Aluminum Composite Steel Access Pin Socket Pin Socket Pin Socket Pin Socket Pin Socket Pin Socket Pin Socket Pin Socket Pin Socket Aquacon 9-35 .7216 .7840 .3248 .3777 .2588 .3121 1.1472 1.2096 .4416 .5040 .3489 .4413 1.0736 1.1360 .4236 .4625 .2606 .2994 9-98 .7216 .7776 .2496 .3056 .1664 .2224 1.1472 1.2032 .4416 .4976 .3744 .4640 1.0736 1.1296 .3968 .4624 .2991 .2337 S 11-35 .9488 1.0800 .3632 .4960 .2753 .4081 1.4304 1.5632 .5936 .7264 .4679 .6007 1.2480 1.3808 .5312 .6389 .3450 .4582 e 11-98 .9488 1.0620 .3632 .4768 .2753 .3889 1.4304 1.5440 .5936 .7072 .4679 .5815 1.2480 1.3616 .5330 .6283 .3468 .4457 r i 13-8 1.2096 1.3888 .4800 .6592 .3696 .5488 1.9104 2.0896 .7664 .9456 .6560 .8352 1.8048 1.9840 .7936 .9728 .5237 .5952 e s 13-35 1.2160 1.4320 .4864 .7024 .3762 .5922 1.9168 2.1328 .7728 .9888 .6136 .8296 1.8112 2.0272 .8000 .8472 .5301 .6531 I 13-98 1.2160 1.4016 .4864 .6720 .3762 .5618 1.9168 2.1024 .7728 .9584 .6136 .7992 1.8112 1.9968 .7978 .9856 .5244 .7157 I I 15-5 1.5312 1.7904 .6352 .8944 .5027 .7619 2.3792 2.6384 .9728 1.2320 .7749 1.0341 2.2704 2.5456 .9632 1.1719 .6450 .8467 W15-1E8IG1.5H456T1.8416 .7760 .9456 .6432 .8128 2.3936 2.6896 .9872 1.2832 .8544 1.1504 2.2848 2.5808 .9776 1.2736 .6594 .8208 15-35 1.5424 1.8768 .6464 .9808 .5139 .8483 2.3904 2.7344 .9840 1.3280 .7861 1.1301 2.2816 2.6256 1.2179 1.3184 .8961 1.0002 17-6 2.1488 2.5904 .9360 1.3776 .7812 1.2228 2.9152 3.3568 1.2336 1.6752 .9940 1.4356 2.5008 3.1024 1.1408 1.7424 .8160 1.4176 17-26 2.1344 2.5600 .9216 1.3472 .7668 1.1924 2.9008 3.3264 1.2192 1.6448 .9796 1.4052 2.4864 2.9120 1.1264 1.3343 .8017 .8062 17-35 2.1360 2.6640 .9232 1.4512 .7684 1.2964 2.9024 3.4304 1.2208 1.7488 .9812 1.5092 2.4880 3.0160 1.1280 1.5497 .8033 1.2144 19-11 2.2592 2.6656 .9696 1.4528 .7925 1.2757 3.4352 3.9184 1.4720 1.9552 1.2033 1.6865 2.9808 3.4640 1.3472 1.8304 .9632 1.4464 19-32 2.1888 2.7264 .9760 1.5136 .7989 1.3365 3.4416 3.9792 1.4784 2.0160 1.2097 1.7473 2.9872 3.5248 1.3536 1.8912 .9696 1.5072 19-35 2.1920 2.8432 .9792 1.6304 .8021 1.4533 3.4448 4.0960 1.4816 2.1328 1.2129 1.8641 2.9904 3.6416 1.3568 2.0080 .9728 1.6240 21-11 2.7456 3.4640 1.3088 2.0272 1.1088 1.8272 3.9712 4.6896 1.8128 2.5312 1.6128 2.3312 3.4448 4.1632 1.7344 2.5312 1.3039 1.8710 21-16 2.6784 3.3168 1.2416 1.8800 1.0422 1.6806 3.9040 4.5424 1.7456 2.3840 1.4505 2.0889 3.3776 4.0160 1.6672 2.3168 1.2352 1.8736 21-35 2.6672 3.4992 1.2304 2.0624 1.0310 1.8630 3.8928 4.7248 1.7344 2.5664 1.4393 2.2713 3.3664 4.1984 1.6560 2.2309 1.2255 1.8003 21-41 2.6768 3.3600 1.2400 1.9232 1.0406 1.7238 3.9024 4.5856 1.7440 2.4272 1.4489 2.1321 3.3760 3.5792 1.6656 1.8688 1.2336 1.4368 23-21 3.0352 3.8624 1.4496 2.2768 1.2279 2.0551 4.2368 5.0640 1.9440 2.7712 1.6368 2.4640 3.7920 4.6192 1.9216 2.7488 1.4637 2.2896 23-35 3.0240 4.0448 1.4384 2.4592 1.2167 2.2375 4.2256 5.2464 1.9328 2.9536 1.6256 2.6464 3.7808 4.8016 1.9104 2.6087 1.4525 2.1507 23-53 2.8992 3.9072 1.4560 2.4816 1.2343 2.2599 4.2432 5.1088 1.9504 2.8160 1.6432 2.5088 3.7984 4.6640 1.9280 2.7936 1.4672 2.2384 25-4 3.4512 4.4800 1.7312 2.8816 1.4864 2.1904 4.8048 5.8272 2.2016 3.2480 1.9568 2.8720 4.2224 5.2496 2.2128 3.2560 1.7133 2.4163 25-19 3.5312 4.7264 1.8112 3.0064 1.5664 2.7616 4.8848 6.0816 2.2816 3.4784 2.0368 3.2336 4.3024 5.4992 2.2928 3.4896 1.7933 2.7058 25-20 3.8190 4.7150 2.0173 3.1125 1.7733 2.8512 5.1430 6.0380 2.4877 3.5421 2.1872 3.2416 4.4350 5.3300 2.2580 3.0182 1.8288 2.8928 25-35 3.4416 4.6656 1.7216 2.9456 1.4776 2.7016 4.7952 6.0192 2.1920 3.4160 1.8915 3.1155 4.2128 5.4368 2.2032 3.4272 1.7037 2.9277 25-61 3.4304 4.4848 1.7282 2.7648 1.4841 2.5208 4.7840 5.8384 2.1808 3.2352 1.8803 2.9347 4.2016 5.2560 2.1920 3.2464 1.6912 2.7456 A All weight measurements are for reference only. Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 37
High Vibration Dualok, 38999 Series III Type Features and Benefits New High Vibration 38999 The Dualok represents the latest in high performance connector Dualok Connector designs from Amphenol. Featuring a newly developed locking III mechanism, the Dualok plug ensures rock-solid coupling and II metal-to-metal bottoming in the most severe vibration environments. I SJT DUALOK FEATURES AND BENEFITS Access INCLUDE: • Mates with standard D38999 receptacles and utilizes standard Aquacon D38999 inserts. • Designed to withstand and stay mated under vibration levels II that exceed MIL-DTL-38999 levels I • Dualok stainless steel provides a weight savings of up to 42% s compared to standard D38999 stainless steel designs e • Stainless steel, aluminum, composite, or aluminum bronze Weight Comp arison eri • mDuaatelorika lasl uomf cinounmst rpurcotvioidnes ~ 10% weight reduction over 35 Size #9 (Less I nserts) S D38999 Aluminum • Coupling mechanism that does not “settle” under vibration 30 levels exceeding MIL-DTL-38999 • Metal-to-metal bottoming for maximum EMI shielding 25 under extreme vibration 20 Grams 15 10 5 0 D38999 S/ S Clutch-Lok Dualok S/S Dualok Alum. CLUTCH-LOKTM MIL-DTL-38999, SERIES III HIGH VIBRATION CONNECTOR The Tri-Start option CLUTCH-LOK offers all advantages of stainless steel/Class K firewall for MIL-DTL-38999 Series III connectors, plus a unique clutch design that actually tightens itself under vibration. Features include: • High degree of differential torque • No settling back to the next ratchet tooth • Completely intermateable with all existing MIL-DTL-38999 • Series III connectors • Offers advantage in inaccessible, hard to reach areas where OPTIONAL SHELL GEOMETRIES mating torque is difficult to apply and complete coupling is not Amphenol offers a number of different shell verifiable by inspection configurations to fit your needs See page 34 for description, 44 – 46 for ordering. • Deep Reach Shells - For increased panel thickness • Stand-off Flange Shells - For attachments to Printed Circuit Boards. • Connector with Integral Strain Reliefs A 38 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
High Density Interconnects HD38999: 9 to 187 Contacts H 38999 38999 The HD38999 family of connectors has 30% more contact density than the highest density Mil Spec 38999 connectors High Density III of its size. This series of connectors was designed to utilize II mil-specified 38999 components with the exception of the contacts and inserts arrangement. Utilizing existing mil-qualified I 39029 size 23 contacts and 38999 insert materials, these connectors are essentially a drop-in replacement for the SJT standard 38999 connector. Access This connector design benefits users in a couple of different ways. Aquacon For those users who need to increase the amount of contacts in their application, the HD38999 series allows them to do so without increasing the size of their connector. S For users who are looking to decrease the overall size of their system, they can do so by using smaller shell sizes without e decreasing the number of contacts. r i e Amphenol has qualified this series of connectors to the requirements of MIL-DTL-38999. Amphenol also manufacturers this high s density series in Filter, Hermetic and customized versions to fit our customer’s needs. Please contact us if additional information is required. I TECHNICAL DATA I I HD38999 series was designed to meet and/or exceed the specifications of MIL-DTL-38999. The connector series has been tested to all the requirements of 38999 with the use of AS39029 size 23 contacts. Test reports are available upon request. The following is a summary of some of the performance requirements. EMI SHIELDING EFFECTIVENESS: ELECTRICAL: Solid metal to metal coupling, EMI grounding fingers 22 AWG: 5.0 AMPS and conductive finishes have proven to be the 24 AWG: 3.0 AMPS ultimate in EMI/EMP shielding effectiveness. The 26 AWG: 2.0 AMPS following chart illustrated shielding effectiveness data 28 AWG: 1.5 AMPS which is typical in HD38999 connectors. Insulation Resistance: 5000 megohms min.@500 VDC 25C Dielectric Withstanding Voltage: 1000 VRMS@sea level 140 MECHANICAL: Metallic Shells: Material: Aluminum alloy, Stainless Steel 120 Protection: Electroless Nickel, O.D. Cadmium, 100 Durmalon (Nickel PTFE), Zinc Nickel B E d 80 Composite Shells: Material: Thermoplastic G KA Protection: Electroless Nickel, O.D. Cadmium, A LE 60 Durmalon (Nickel PTFE), Zinc Nickel 40 NICKEL CLASS F, CLASS M Contacts: Material: Copper Alloy TYPICAL SHIELD EFFECTIVENESS DATA Protection: Gold over Nickel 20 NICKEL CLASS F, CLASS M MIL-DTL-38999 REQUIREMENTS 0 Insert Retention 100 200 300 400 500 600 700 800 to Shell: 100 psi in axial load FREQUENCY MEGAHERTZ Durability: 500 full mating and unmating cycles 140 Vibration: 60G sine per MIL-DTL-38999L Para 4.5.23.2.1 120 5G2 Random per EIA-364-28E, Test condition A 1G2 Random per EIA-364-28E, Test condition I 100 Shock: Per EIA-364-27B, 300g B E d 80 ENVIRONMENTAL: G A K Operating A LE 60 Temperature: –65°C to +175°C 40 Salt Spray: NICKEL CLASS F, CLASS M 20 TYPICAL SHIELD EFFECTIVENESS DATA Metallized: Electroless Nickel: 48 hours NICKEL CLASS F, CLASS M Anodic Coating, O. D. Cadmium, Durmalon, MIL-DTL-38999 REQUIREMENTS 0 Zinc Nickel: 500 hours 1 2 3 4 5 6 7 8 9 10 Salt Spray A FREQUENCY GIGAHERTZ Composite: Electroless Nickel: 1000 hours O. D. Cadmium, Durmalon, Zinc Nickel: 500 hours Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 39
Custom Designed HD38999 Connectors and Alignment Disks 38999 NEW CUSTOM DESIGNED HD38999 CONNECTORS - H 38999 III PROVIDE MORE INTERCONNECT SOLUTIONS: II High Density I SJT Access ALIGNMENT DISKS FILTERED HD38999 CONNECTORS - Alignment disks keep contacts FOR EMI/EMP PROTECTION Aquacon aligned for easier insertion into circuit High density patterns are available in filter 38999 boards. These are typically ordered II with the connector - see step 7 of connectors - consult Amphenol Aerospace for ordering. I How to Order on page 47. s e i r e S D .032 DIA. ±.005 Shell D Dia. Size ±.010 9 .234 11 .350 13 .500 15 .725 17 .750 19 .850 21 .953 23 1.147 25 1.250 HD38999 FOR GIGABIT ETHERNET APPLICATIONS The HD38999 is available for high speed (Gigabit Ethernet) data transmission in the size 9-9 insert pattern. Data transmission performance of this connector insert: • 10 Base T, 100 Base TX, and 1000 Base T networks using Cat 5e per TIA/EIA568B and Class D per ISO/IEC 11801. (Test report available - consult Amphenol Aerospace for more information) Signal-Ground Pin Configuration Wiring Recommendations Orange Blue White/Blue White/Orange 1 8 2 9 White/Green 3 7 5 6 Ground/or cavity not used 4 Brown Green White/Brown View Rear of Connector HD38999 Connector with 9-9 Insert Pattern (Rear View) A 40 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
MIL-DTL-38999, Series III TV, Configurator Online at www.amphenol-aerospace.com Now you can build a part number for Military and Commercial 38999 MIL-DTL-38999 Series III through our online configurator, located on the home page of www.amphenol-aerospace.com. III II I SJT Access Aquacon S e r i e s I I I After building a part number, you have the option to download the drawing and specifications, buy if available through distribution channels, Request a Quote and the ability to download multiple part numbers to a list to manage your needs. A Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 41
Military to Commercial Shell Style Conversion Table How to Order (Military) 38999 MILITARY DESCRIPTION COMMERCIAL TVP00 or TVPS00 (AL & SS); III D38999/20 Wall Mounting Receptacle CTVP00, CTVPS00 (Composite) II D38999/21 Hermetic Box Mounting Receptacle TVPS02Y, TVPS02YN I D38999/23 Hermetic Jam Nut Receptacle TVS07Y, TVS07YN SJT TV07, TVS07 (AL & SS); D38999/24 Jam Nut Receptacle Access CTV00, CTVS00 (Composite) D38999/26 Straight Plug TV06, TVS06 Aquacon D38999/25 Solder Mount Receptacle (Hermetic) TVSI I D38999/27 Weld Mounted Receptacle (Hermetic) TVSHI I I s e HOW TO ORDER: MILITARY i r e 1. 2. 3. 4. 5. 6. S Connector Shell Service Shell Size– Insert Contact Alternate Keying 2. SHELL STYLE Type Style Class Arrangement Type Position 20 Wall Mount Receptacle D38999/ 20 J G35 P N 21 Box Mount Receptacle Hermetic 26 Straight Plug 1. CONNECTOR TYPE 24 Jam Nut Receptacle 38999/ MIL-DTL-38999 III 23 Jam Nut Receptacle Hermetic 25 Solder Mount Receptacle Hermetic 27 Weld Mounted Receptacle, (Hermetic) Only 3. SERVICE CLASS Military Finish RoHS Material Material/ Description Anodic C ■ Aluminum 200°C, 500 hour salt spray Coating F Electroless Nickel ■ Aluminum 200°C, EMI shielding –65dB @ 10GHz, 48 hour salt spray G Electroless Nickel ■ Aluminum 200°C, Space grade, 48 hour salt spray 175°C, 2000 hours dynamic salt spray, EMI Shielding –50 dB@10 GHz J Olive Drab Cadmium Composite specification min. 200°C, firewall capability, 500 hour salt spray resistance, EMI –45 dB @ 10 GHz K Passivated Stainless Steel ■ Stainless Steel specification min. Stainless Steel w/ Corrosion resistant steel, 200°C, 500 hour salt spray, , non firewall, EMI L ■ Stainless Steel Nickel Plate shielding –65dB @ 10GHz specification min. M Electroless Nickel ■ Composite 200°C, EMI shielding –65dB @ 10GHz, 2000 hours dynamic salt spray Stainless Steel w/ Hermetic connectors, N ■ Stainless Steel Nickel Plate corrosion resistant steel, 200°C Stainless Steel w/ Non-hermetic connectors, corrosion resistant steel, 200°, firewall capability, S ■ Stainless Steel Nickel Plate 500 hour salt spray, EMI shielding –65dB @ 10GHz specification min. Nickel-PTFE alternative to Cadmium, 175°C, 500 hour salt spray, EMI -50dB at T Durmalon plated ■ Aluminum 10GHz specification min. W Olive Drab Cadmium Aluminum 175°C , 500 hour salt spray, EMI Shielding –50 dB@10 GHz specification min. Y Stainless Steel ■ Stainless Steel Hermetic seal, 200°C passivated stainless steel Zinc-Nickel Alternative to Cadmium, +175°C, 500 hour salt spray, EMI A Z Zinc-Nickel Plated ■ Aluminum Shielding –50 dB @ 10 GHz specification min. 42 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
MIL-DTL-38999, Series III TV How to Order (Military) 38999 III II 4. SELECT A SHELL SIZE & INSERT 5. CONTACT TYPE I ARRANGEMENT SEE PAGES 2-5 P 500 Cycle Pin Contacts, if require Less Contacts place SJT Shell Size & Insert Arrangements are on (LC) at the end of part number pages 2-5. First number represents S 500 Cycle Socket Contacts, if require Less Contacts place Access Shell Size, second number is the Insert (LC) at the end of part number Aquacon Arrangement. H 1500 Pin Cycle Contacts Triple Start Threads J 1500 Socket Cycle Contacts S Mil Shell A B C D E F G H J Size A Less Pin Contacts e 9 11 13 15 17 19 21 23 25 Amphenol B Less Socket Contacts r Shell size X Eyelet contacts, hermetics only ie s I I I 6. ALTERNATE KEY POSITION Key/Keyway Position N A B C D E KEY/KEYWAY POSITION A plug with a given rotation letter will mate with a receptacle with the same rotation letter. The angles for a given connector are the same whether it contains pins or sockets. Master key stays fixed, minor keys rotate. Inserts are not rotated in conjunction with the master key/keyway. RECEPTACLE Key & Keyway AR° BR° CR° DR° (front face shown) Arrangement or or or or Shell Identification AP° BP° CP° DP° Size Letter BSC BSC BSC BSC MAIN KEYWAY N* 105 140 215 265 A 102 132 248 320 AR˚ BSC A (9) B 80 118 230 312 BR˚ C 35 140 205 275 BSC D 64 155 234 304 E 91 131 197 240 DR˚ N* 95 141 208 236 BSC CR˚ A 113 156 182 292 BSC B (11) B 90 145 195 252 C (13) C 53 156 220 255 D (15) D 119 146 176 298 E 51 141 184 242 PLUG (front face shown) N* 80 142 196 293 A 135 170 200 310 E (17) B 49 169 200 244 MAIN F (19) C 66 140 200 257 KEYWAY D 62 145 180 280 E 79 153 197 272 AP˚ N* 80 142 196 293 BSC A 135 170 200 310 G (21) BP˚ B 49 169 200 244 BSC H (23) C 66 140 200 257 J (25) D 62 145 180 280 E 79 153 197 272 CP˚ DP˚ BSC BSC A Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 43
MIL-DTL-38999, Series III TV How to Order (Commercial) 38999 1. SELECT A TYPE & CLASS 1. 2. 3. 4. 5. III ** If Required Type & Class Shell Size- Contact Type Alternate PCB Insert Arrg. Position Length** II TVPS00RB- P I ALUMINUM SJT Electroless Olive Drab Durmalon Black Zinc Electroless Nickel Olive Drab Marine Nickel Cadmium (With Ground Cadmium Bronze Access Plane) (With Ground Plane) Aquacon Temperature 200˚C 175˚C 175˚C 175˚C 200˚C 175˚C 200˚C I Salt Spray 48 Hrs 500 Hrs 500 Hrs 500 Hrs 48 Hrs 500 Hrs 2,000 Hrs I S s I RATE EMI Shielding -6150dGBH z@ -6150dGBH z@ -5100dGBH z@ -5100dGBH z@ -65dB @ 10GHz -6150dGBH z@ -6150dGBH z@ e ri RoHS EU/AR2m0op02Hhe/Sn95o/lEC EU/AR2m0op02Hhe/Sn95o/lEC EU/AR2m0op02Hhe/Sn95o/lEC EU/AR2m0op02Hhe/Sn95o/lEC e S Wall Mounting Receptacle TVPS00RF- TVP00RW- TVP00DT- TVP00DZ- TVP00RGF- TVP00RGW- TVPS00RB- e cl a Box Mounting Receptacle TVPS02RF- TVP02RW- TVP02DT- TVP02DZ- TVP02RGF- TVP02RGW- TVPS02RB- pt ce Line Receptacle TVS01RF- TV01RW- TV01DT- TV01DZ- TV01RGF- TV01RGW- TVS01RB- e R Jam Nut Receptacle TVS07RF- TV07RW- TV07DT- TV07DZ- TV07RGF- TV07RGW- TVS07RB- Straight Plug TVS06RF- TV06RW- TV06DT- TV06DZ- TV06RGF- TV06RGW- TVS06RB- s Flange Mounted Plug TVS09RF- TV09RW- TV09DT- TV09DZ- TV09RGF- TV09RGW- TVS09RB- g u E Pl Straight Plug w Dualok TVS56RF- TV56RW- TV56DT- TV56DZ- TV56RGF- TV56RGW- TVS56RB- L Y T Straight Plug w Clutch-Lok* - - - - - - - S & * Stamped with Mil-Spec #D38999 E P Y Wall Mounting Receptacle TVPS00RF- TVP00RW- TVP00DT- TVP00DZ- - - TVPS00RB- T d R ar Box Mounting Receptacle TVPS02RF- TVP02RW- TVP02DT- TVP02DZ- - - TVPS02RB- O o T B EC uit Jam Nut TVS07RF- TV07RW- TV07DT- TV07DZ- - - TVS07RB- ONN Circ Wall Mount (Double Flange) TVPS40RF- TVP40RW- TVP40DT- TVP40DZ- - - TVPS40RB- C d Jam Nut (Double Flange) TVS47RF- TV47RW- TV47DT- TV47DZ- - - TVS47RB- e nt Wall Mount (Clinch Nuts) TVPS10RF- TVP10RW- TVP10DT- TVP10DZ- - - TVPS10RB- Pri Box Mount (Clinch Nuts) TVPS12RF- TVP12RW- TVP12DT- TVP12DZ- - - TVPS12RB- Box Mounting Receptacle c eti Jam Nut Receptacle m Hermetic only available in Stainless Steel er Solder Mount H Wall Mounting Receptacle Insert arrangements using multi-axial (i.e. coax, twinax, triax shielded) contacts should not be used in firewall applications. *Coaxial arrangements are not available in firewall classes. Wall Mount Line Box Mount Straight Receptacle Receptacle Receptacle Plug (00, 20) (01) (02, 21) (06) Deep Reach Solder Mount Receptacle Jam Nut Flange Hermetic Lanyard Consult Receptacle Mounting Plug Amphenol Receptacle Release Plug A (07, 24) (09) Aerospace (I, 25) (29, 30, 31) 44 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
MIL-DTL-38999, Series III TV How to Order (Commercial) 38999 III II I COMPOSITE STAINLESS STEEL SJT Electroless Olive Drab Electroless Olive Drab Passivated Passivated Nickel Nickel Plated Nickel Cadmium Nickel Cadmium (Firewall) (Non-Firewall) Plated (Non-Firewall) Access (With Ground (With Ground (Firewall) Plane) Plane) Aquacon 200˚C 175˚C 200˚C 175˚C 200˚C 200˚C 200˚C 200˚C 2,000 Hrs 2,000 Hrs 2,000 Hrs 2,000 Hrs 500 Hrs 500 Hrs 500 Hrs 500 Hrs S -65dB @ -65dB @ -65dB @ -65dB @ -65dB @ -50dB @ e -65dB @ 10GHz -65dB @ 10GHz 10GHz 10GHz 10GHz 10GHz 10GHz 10GHz r i e EU/AR2m0op02Hhe/Sn95o/lEC EU/AR2m0op02Hhe/Sn95o/lEC EU/AR2m0op02Hhe/Sn95o/lEC EU/AR2m0op02Hhe/Sn95o/lEC EU/AR2m0op02Hhe/Sn95o/lEC EU/AR2m0op02Hhe/Sn95o/lEC s I I CTVPS00RF- CTVP00RW- CTVP00RGF- CTVP00RGW- TVPS00RK- TVPS00RKN- TVPS00RS- TVPS00RL- I CTVPS02RF- CTVP02RW- CTVP02RGF- CTVP02RGW- TVPS02RK- TVPS02RKN- TVPS02RS- TVPS02RL- CTVS01RF- CTV01RW- CTV01RGF- CTV01RGW- TVS01RK- TVS01RKN- TVS01RS- TVS01RL- CTVS07RF- CTV07RW- CTV07RGF- CTV07RGW- TVS07RK- TVS07RKN- TVS07RS- TVS07RL- CTVS06RF- CTV06RW- CTV06RGF- CTV06RGW- TVS06RK- TVS06RKN- TVS06RS- TVS06RL- CTVS09RF- CTV09RW- CTV09RGF- CTV09RGW- TVS09RK- TVS09RKN- TVS09RS- TVS09RL- CTVS56RF- CTV56RW- CTV56RGF- CTV56RGW- TVS56RK- TVS56RKN- TVS56RS- TVS56RL- - - - - MTVS26RK- - - - TVPS00RK- TVPS00RKN- TVPS00RS- TVPS00RL- TVPS02RK- TVPS02RKN- TVPS02RS- TVPS02RL- TVS07RK- TVS07RKN- TVS07RS- TVS07RL- TVPS40RK- TVPS40RKN- TVPS40RS- TVPS40RL- TVS47RK- TVS47RKN- TVS47RS- TVS47RL- TVPS10RK- TVPS10RKN- TVPS10RS- TVPS10RL- TVPS12RK- TVPS12RKN- TVPS12RS- TVPS12RL- - TVPS02Y- - TVPS02YN- - TVS07Y- - TVS07YN- Hermetic only available in Stainless Steel - TVSIY- - TVSIYN- - TVSHIY- - TVSHIYN- 1. 2. 3. 4. 5. Type & Class Shell Size- Contact Type Alternate PCB ** If Required Insert Arrg. Position Length** TVPS00RB- 11-4 P 2. SELECT A SHELL SIZE & INSERT 3. CONTACT TYPE ARRANGEMENT SEE PAGES 2-5 P 500 Cycle Pin Contacts, if require Less Contacts place (LC) at Shell Size & Insert Arrangements are on pages the end of part number 2-5. First number represents Shell Size, second S 500 Cycle Socket Contacts, if require Less Contacts place (LC) number is the Insert Arrangement. at the end of part number * Size 7 and 7H are Double Start Threads only H 1500 Cycle Pin Contacts J 1500 Cycle Socket Contacts X Eyelet contacts, hermetics only A Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 45
MIL-DTL-38999, Series III TV How to Order (Alternate Keying) Commercial 1. 2. 3. 4. 5. 38999 4. SELECT A ALTERNATE KEYING Type & Class Shell Size- Contact Type Alternate PCB III COMMERCIAL Insert Arrg. Position Length** TVPS00RB- 11-4 P N II Key & Keyway AR° or BR° CR° DR° * An “N” designation is used on D38999 military I Arrangement AP° or or or part number but not on the commercial versions Shell Identification BSC BP° CP° DP° Size SJT Letter BSC BSC BSC KEY/KEYWAY POSITION Access N* 120 240 A plug with a given rotation letter will mate with a receptacle Aquacon A 132 248 with the same rotation letter. The angles for a given connector 7, B 80 230 are the same whether it contains pins or sockets. Master key NA NA stays fixed, minor keys rotate. Inserts are not rotated in I 7H C 140 275 I conjunction with the master key/keyway. I D 155 234 s E 131 197 e N* 105 140 215 265 RECEPTACLE PLUG ri A 102 132 248 320 (FRONT FACE SHOWN) (FRONT FACE SHOWN) e B 80 118 230 312 S 9 C 35 140 205 275 MAIN MAIN KEYWAY D 64 155 234 304 KEYWAY E 91 131 197 240 N* 95 141 208 236 AR˚ AP˚ BSC BSC A 113 156 182 292 11, BR˚ BP˚ 13, B 90 145 195 252 BSC BSC and C 53 156 220 255 15 DE 15119 114461 117864 229482 DBSRC˚ CBSRC˚ CBSPC˚ DBSPC˚ N* 80 142 196 293 A 135 170 200 310 17 B 49 169 200 244 Alignment Disc and C 66 140 200 257 19 D 62 145 180 280 DDIA. ±.0.03025 Shell D Dia. E 79 153 197 272 Size ±.010 N* 80 142 196 293 9 .234 21, A 135 170 200 310 11 .350 23, B 49 169 200 244 13 .500 and C 66 140 200 257 15 .725 25 D 62 145 180 280 17 .750 E 79 153 197 272 19 .850 N* 80 142 188 293 21 .953 25L, A 135 170 188 310 23 1.147 33, B 49 169 188 244 25 1.250 and C 66 140 188 257 37 D 62 145 188 280 E 79 153 188 272 5. PCB LENGTH FOR COMMERCIAL ONLY 5. PCB LENGTH FOR HD38999 ONLY 9-9, 11-19, 13-32, 15-55, 17-73, 19-88, 21-121, 23-151, 25-187 Pin Contacts ** If Required Contact Pin Stickout Contacts with Alignment PCB tail stickout Without Alignment With Alignment Disk +/-.040 inch Disk Disc .150” (P15) (P15AD) Pins Sockets Pins Sockets .250” (P25) (P25AD) .100” nominal (P1*) (S1) (P1AD) (S1AD) .150” nominal (P15*) (S15) (P15AD) (S15AD) .350” (P35) (P35AD) .200” nominal (P2) (S2) (P2AD) (S2AD) .250” nominal (P25*) (S25) (P25AD) (S25AD) Contact Socket Socket .300” nominal (P3*) (S3) (P3AD) (S3AD) Contacts with Stickout Contacts Alignment Disk .350” nominal (P35) (S35) (P35AD) (S35AD) * Not available in TV40 wall mount double flange receptacle or TV47 .150” (S15) (S15AD) jam nut double flange receptacle styles. A .250” (S25) (S25AD) Note: Standard tail diameter is 0.019±.001 Stick out is measured from the end of the connector shell to end of the contact .350” (S35) (S35AD) 46 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
Boeing BACC63 How to Order 38999 HOW TO ORDER - BOEING BACC63 CT & CU III 1. 2. 3. 4. 5. 6. 7. 8. II Boeing Basic Style Shell Size Shell Finish & Insert Contact Alternate Ordering Number Contact Arrangement Type Keying Position Option I BACC63 CT 15 — 19 P N H SJT Access COMPOSITE Aquacon 1. BOEING NUMBER 4. SHELL FINISH & CONTACT 6. CONTACT TYPE S BACC63 Boeing C CT Style Only. Cadmium P Pin e Plated, Grounded S Socket r D Cadmium Plated, ungrounded ie 2. STYLE G Nickel Plated, Grounded s 7. ALTERNATE KEYING POSITION CT Composite Plug — Nickel Plated, Ungrounded I CU Composite Receptacle N Normal II A-E Alternates 3. SHELL SIZE 5. INSERT ARRANGEMENTS- Consult Amphenol Aerospace for insert 8. ORDERING OPTIONS 15 One Shell Size arrangements available. H Without Contacts & Seal Plugs Blank With Contacts & Seal Plugs HOW TO ORDER - BOEING BACC63 DB & DC 1. 2. 3. 4. 5. 6. Boeing Basic Style Shell Size- Contact Alternate Ordering Number Insert Type Keying Position Option Arrangement BACC63 DB 15-19 P N H BACC63 DC 17-8 P N H STAINLESS STEEL 1. BOEING NUMBER 4. CONTACT TYPE 6. ORDERING OPTION BACC63 Boeing P Pin H Without Contacts & Seal Plugs S Socket Blank With Contacts & Seal Plugs 2. SELECT A STYLE 5. ALTERNATE KEYING POSITION DB Stainless Steel Plug N Normal DC Stainless Steel Receptacle A-E Alternates 3. SELECT A SHELL SIZE & INSERT ARRANGEMENT SEE PAGES 2-5 Shell Size & Insert Arrangements are on pages 2-5. First number represents Shell Size, second number is the Insert Arrangement. Please include the dash. A Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 47
Wall Mounting Receptacle Military (D38999/20), Commercial (TVP00, TVPS00, CTVP00, CTVPS00) 38999 PART NUMBER BUILDER Page 42-46 ONLINE CONFIGURATOR www.amphenol-aerospace.com III II MILITARY al ALUMINUM COMPOSITE STAINLESS STEEL D38999/20 ci TVPS00RF CTVPS00RF TVPS00RK I r TVP00RW CTVP00RW TVPS00RKN e SJT m TVP00DT CTVP00RGF TVPS00RS m TVP00DZ CTVP00RGW TVPS00RL Access o TVP00RGF Aquacon C TVP00RGW TVPS00RB VIEW D I S FOR SIZE 8 COAXIAL ONLY, I 2 PLACES LL (TV) RELATIVE TO –A– I R1 LL1 (CTV) .861 MAX PANEL HOLE s 21.87 MAX e 2 PLACES M (TV) L (TV) (TV) DIMENSIONS i R2 M1 (CTV) L1 (CTV) r 2 PLACES B AA V THREAD e THREAD S D .909 MAX 23.09 MAX (CTV) A1 BACK PANEL VIEW D MOUNTING RED FOR SIZE 8 TWINAX ONLY, T BAND† Z (TV) RELATIVE TO –A– 4 PLACES BLUE Z 1 (CTV) 1.037 MAX T4 TPLACES .0.1035 MM BAND†† –A– 2(T6V.3)4 MAX 1.240 MAX 31.50 MAX A2 † Red band indicates fully mated †† Blue band indicates rear release contact retention system FRONT PANEL 1.084 MAX MOUNTING 27.53 MAX (CTV) Inches MS B Thread M M1 LL Shell Class 2A L L1 +.000 +.000 R1 R2 Z. Z1 A1 Back A2 Front AA Max. +.006 LL1 Shell Size 0.1P=0.3L- Max. Max. –.005 –.005 S T Max. Max. Panel Panel Panel –.000 ±.005 TT Size Code TS (Plated) (TV) (CTV) (TV) (CTV) Max. ±.008 (TV) (CTV) Mount Mount Thickness (TV) (CTV) ±.008 9 A .6250 .469 .514 .820 .773 .719 .594 .948 .128 .153 .198 .655 .516 .234 .905 .908 .216 11 B .7500 .469 .514 .820 .773 .812 .719 1.043 .128 .153 .198 .796 .625 .234 .905 .908 .194 13 C .8750 .469 .514 .820 .773 .906 .812 1.137 .128 .153 .198 .922 .750 .234 .905 .908 .194 15 D 1.0000 .469 .514 .820 .773 .969 .906 1.232 .128 .153 .198 1.047 .906 .234 .905 .908 .173 17 E 1.1875 .469 .514 .820 .773 1.062 .969 1.323 .128 .153 .198 1.219 1.016 .234 .905 .908 .194 19 F 1.2500 .469 .514 .820 .773 1.156 1.062 1.449 .128 .153 .198 1.297 1.141 .234 .905 .908 .194 21 G 1.3750 .500 .545 .790 .741 1.250 1.156 1.575 .128 .183 .228 1.442 1.266 .204 .905 .904 .194 23 H 1.5000 .500 .545 .790 .741 1.375 1.250 1.701 .154 .183 .228 1.547 1.375 .204 .905 .904 .242 25 J 1.6250 .500 .545 .790 .741 1.500 1.375 1.823 .154 .183 .228 1.672 1.484 .204 .905 .904 .242 Millimeters MS M1 LL Shell L1 M +.00 +.00 R1 R2 Z. A1 Back A2 Front +.15 LL1 Shell Size L Max. Max. –.13 –.13 S T V Thread Max. Z1 Max. Panel Panel AA –.00 ±.13 TT Size Code (TV) (CTV) (TV) (CTV) Max. ±.20 Metric (TV) (CTV) Mount Mount Max. (TV) (CTV) ±.20 9 A 11.91 13.06 20.83 19.63 18.26 15.09 24.1 3.25 M12X1-6g 3.89 5.03 16.66 13.11 5.94 22.99 23.06 5.49 11 B 11.91 13.06 20.83 19.63 20.62 18.26 26.5 3.25 M15X1-6g 3.89 5.03 20.22 15.88 5.94 22.99 23.06 4.93 13 C 11.91 13.06 20.83 19.63 23.01 20.62 28.9 3.25 M18X1-6g 3.89 5.03 23.42 19.05 5.94 22.99 23.06 4.93 15 D 11.91 13.06 20.83 19.63 24.61 23.01 31.3 3.25 M22X1-6g 3.89 5.03 26.59 23.01 5.94 22.99 23.06 4.39 17 E 11.91 13.06 20.83 19.63 26.97 24.61 33.7 3.25 M25X1-6g 3.89 5.03 30.96 25.81 5.94 22.99 23.06 4.93 19 F 11.91 13.06 20.83 19.63 29.36 26.97 36.9 3.25 M28X1-6g 3.89 5.03 32.94 28.98 5.94 22.99 23.06 4.93 21 G 12.70 13.84 20.07 18.82 31.75 29.36 40.1 3.25 M31X1-6g 4.65 5.79 36.12 32.16 5.18 22.99 22.96 4.93 23 H 12.70 13.84 20.07 18.82 34.93 31.75 43.3 3.91 M34X1-6g 4.65 5.79 39.29 34.93 5.18 22.99 22.96 6.15 A 25 J 12.70 13.84 20.07 18.82 38.10 34.93 46.4 3.91 M37X1-6g 4.65 5.79 42.47 37.69 5.18 22.99 22.96 6.15 All dimensions for reference only Designates true position dimensioning 48 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
Box Mounting Receptacle Commercial (TVP02, TVPS02, CTVP02, CTVPS02) PART NUMBER BUILDER Page 44-46 38999 ONLINE CONFIGURATOR www.amphenol-aerospace.com III al ALUMINUM COMPOSITE STAINLESS STEEL II ci TVPS02RF CTVPS02RF TVPS02RK I r TVP02RW CTVP02RW TVPS02RKN e SJT m TVP02DT CTVP02RGF TVPS02RS m TVP02DZ CTVP02RGW TVPS02RL Access o TVP02RGF Aquacon C TVP02RGW TVPS02RB S S e 2 PLACES PANEL HOLE r R1 L (TV) DIMENSIONS ie 2 PLACES BLUE L 1 (CTV) s R2 BAND†† Z (TV) Z 1 (CTV) I 2 PLACES RED I BAND† I A1 BACK PANEL MOUNTING B T THREAD AA 4 PLACES TT .005 M M (TV) 4 PLACES .13 M M1 (CTV) LL (TV) A2 LL 1 (CTV) FRONT PANEL † Red band indicates fully mated MOUNTING †† Blue band indicates rear release contact retention system Consult Amphenol Aerospace for availability of composite box mount receptacles. Inches MS B Thread M M1 A1 A2 LL Shell Class 2A L1 +.000 +.000 R1 R2 Z. Z1 Back Front AA Max. +.006 LL1 Shell Size 0.1P=0.3L- L Max. Max. –.005 –.005 S T Max. Max. Panel Panel Panel –.000 ±.005 TT Size Code TS (Plated) (TV) (CTV) (TV) (CTV) Max. ±.008 (TV) (CTV) Mount Mount Thickness (TV) (CTV) ±.008 9 A .6250 .205 .250 .820 .773 .719 .594 .948 .128 .153 .198 .650 .510 .234 .905 .908 .216 11 B .7500 .205 .250 .820 .773 .812 .719 1.043 .128 .153 .198 .800 .620 .234 .905 .908 .194 13 C .8750 .205 .250 .820 .773 .906 .812 1.137 .128 .153 .198 .910 .740 .234 .905 .908 .194 15 D 1.0000 .205 .250 .820 .773 .969 .906 1.232 .128 .153 .198 1.040 .900 .234 .905 .908 .173 17 E 1.1875 .205 .250 .820 .773 1.062 .969 1.323 .128 .153 .198 1.210 1.010 .234 .905 .908 .194 19 F 1.2500 .205 .250 .820 .773 1.156 1.062 1.449 .128 .153 .198 1.280 1.130 .234 .905 .908 .194 21 G 1.3750 .235 .280 .790 .741 1.250 1.156 1.575 .128 .183 .228 1.410 1.250 .204 .905 .904 .194 23 H 1.5000 .235 .280 .790 .741 1.375 1.250 1.701 .154 .183 .228 1.530 1.360 .204 .905 .904 .242 25 J 1.6250 .235 .280 .790 .741 1.500 1.375 1.823 .154 .183 .228 1.660 1.470 .204 .905 .904 .242 Millimeters MS M M1 A2 L1 Z. Z1 A1 Back LL1 Shell Shell L Max. +.00 +.00 S T Front AA LL +.15 TT Max. R1 R2 Max. Max. Panel ±.13 Size Size (TV) –.13 –.13 Max. ±.20 Panel Max. –.00 (TV) ±.20 (CTV) (TV) (CTV) Mount (CTV) Code (TV) (CTV) Mount 9 A 5.21 6.35 20.83 19.63 18.26 15.09 24.1 3.25 3.89 5.03 16.66 13.11 5.94 22.99 23.06 5.49 11 B 5.21 6.35 20.83 19.63 20.62 18.26 26.5 3.25 3.89 5.03 20.22 15.88 5.94 22.99 23.06 4.93 13 C 5.21 6.35 20.83 19.63 23.01 20.62 28.9 3.25 3.89 5.03 23.42 19.05 5.94 22.99 23.06 4.93 15 D 5.21 6.35 20.83 19.63 24.61 23.01 31.3 3.25 3.89 5.03 26.59 23.01 5.94 22.99 23.06 4.39 17 E 5.21 6.35 20.83 19.63 26.97 24.61 33.7 3.25 3.89 5.03 30.96 25.81 5.94 22.99 23.06 4.93 19 F 5.21 6.35 20.83 19.63 29.36 26.97 36.9 3.25 3.89 5.03 32.94 28.98 5.94 22.99 23.06 4.93 21 G 5.97 7.11 20.07 18.82 31.75 29.36 40.1 3.25 4.65 5.79 36.12 32.16 5.18 22.99 22.96 4.93 23 H 5.97 7.11 20.07 18.82 34.92 31.75 43.3 3.91 4.65 5.79 39.29 34.93 5.18 22.99 22.96 6.15 25 J 5.97 7.11 20.07 18.82 38.10 34.92 46.4 3.91 4.65 5.79 42.47 37.69 5.18 22.99 22.96 6.15 A All dimensions for reference only Designates true position dimensioning Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 49
Line Receptacle Commercial (TV01, TVS01, CTV01, CTVS01) PART NUMBER BUILDER Page 44-46 38999 ONLINE CONFIGURATOR www.amphenol-aerospace.com III l ALUMINUM COMPOSITE STAINLESS STEEL a II ci TVS01RF CTVS01RF TVS01RK r TV01RW CTV01RW TVS01RKN I e m TV01DT CTV01RGF TVS01RS SJT m TV01DZ CTV01RGW TVS01RL VIEW D Access o TV01RGF FOR SIZE 8 COAXIAL ONLY, C TV01RGW RELATIVE TO –A– Aquacon TVS01RB .861 MAX 21.87 MAX LL (TV) (TV) I GG (TV) LL1 (CTV) .280 MIN FULL THD II GG 1 (CTV) 7.11 MIN FULL THD B M (TV) s THREAD M1 (CTV) V THREAD e i r D e .909 MAX S 23.09 MAX (CTV) VIEW D FOR SIZE 8 TWINAX ONLY, RED RELATIVE TO –A– BAND(cid:31)† Z (TV) SS1 ((CTTVV)) BLUE Z 1 (CTV) L (TV) 12.60.3374 MMAAXX 2 PLACES BAND(cid:31)†† –A– L1 (CTV) (TV) 1.240MAX 31.50 MAX † Red band indicates fully mated †† Blue band indicates rear release contact retention system 1.084 MAX 27.53 MAX (CTV) Inches B Thread M M1 LL 0.1P-0.3L- +.000 +.000 L L1 S GG GG1 +.006 LL1 MS Shell TS-2A –.005 –.005 Max. Max. ±.010 S1 ±.010 Z Max Z1 Max ±.010 ±.010 –.000 ±.005 Shell Size Size Code (Plated) (TV) (CTV) (TV) (CTV) (TV) (CTV) (TV) (CTV) (TV) (CTV) (TV) (CTV) 9 A .6250 .820 .773 .469 .514 .675 .635 .153 .198 .812 .699 .905 .908 11 B .7500 .820 .773 .469 .514 .800 .765 .153 .198 .905 .875 .905 .908 13 C .8750 .820 .773 .469 .514 .925 .885 .153 .198 1.093 1.007 .905 .908 15 D 1.0000 .820 .773 .469 .514 1.050 1.100 .153 .198 1.219 1.140 .905 .908 17 E 1.1875 .820 .773 .469 .514 1.238 1.197 .153 .198 1.375 1.229 .905 .908 19 F 1.2500 .820 .773 .469 .514 1.300 1.260 .153 .198 1.469 1.380 .905 .908 21 G 1.3750 .790 .741 .500 .545 1.425 1.385 .183 .228 1.625 1.493 .905 .904 23 H 1.5000 .790 .741 .500 .545 1.550 1.510 .183 .228 1.750 1.626 .905 .904 25 J 1.6250 .790 .741 .500 .545 1.675 1.635 .183 .228 1.875 1.777 .905 .904 Millimeters M1 M +.00 L1 S1 GG GG1 LL +.15 LL1 MS Shell +.00–.013 –.13 L Max. Max. S ±.25 ±.010 V Thread Z Max Z1 Max ±.25 ±.25 –.00 ±.13 Shell Size Size Code (TV) (CTV) (TV) (CTV) (TV) (CTV) Metric (TV) (CTV) (TV) (CTV) (TV) (CTV) 9 A 20.83 19.63 11.91 13.06 17.15 16.13 M12X1-6g 3.89 5.03 20.62 17.75 22.99 23.06 11 B 20.83 19.63 11.91 13.06 20.32 19.43 M15X1-6g 3.89 5.03 22.99 22.22 22.99 23.06 13 C 20.83 19.63 11.91 13.06 23.50 22.47 M18X1-6g 3.89 5.03 27.76 25.57 22.99 23.06 15 D 20.83 19.63 11.91 13.06 26.67 27.94 M22X1-6g 3.89 5.03 30.96 28.95 22.99 23.06 17 E 20.83 19.63 11.91 13.06 31.45 30.40 M25X1-6g 3.89 5.03 34.93 31.21 22.99 23.06 19 F 20.83 19.63 11.91 13.06 33.02 32.00 M28X1-6g 3.89 5.03 37.31 35.05 22.99 23.06 21 G 20.07 18.82 12.70 13.84 36.20 35.18 M31X1-6g 4.65 5.79 41.28 37.92 22.99 22.96 23 H 20.07 18.82 12.70 13.84 39.37 38.35 M34X1-6g 4.65 5.79 44.45 41.30 22.99 22.96 A 25 J 20.07 18.82 12.70 13.84 42.55 41.53 M37X1-6g 4.65 5.79 47.63 45.13 22.99 22.96 All dimensions for reference only 50 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
Jam Nut Receptacle Military (D38999/24), Commercial (TV07, TVS07, CTV07, CTVP07) PART NUMBER BUILDER Page 42-46 38999 ONLINE CONFIGURATOR www.amphenol-aerospace.com III MILITARY l ALUMINUM COMPOSITE STAINLESS STEEL a D38999/24 i TVS07RF CTVPS07RF TVS07RK II c er TV07RW CTV07RW TVS07RKN I m TV07DT CTV07RGF TVS07RS m TV07DZ CTV07RGW TVS07RL SJT o TV07RGF Access C TV07RGW Aquacon TVS07RB S C PANEL THICKNESS BLUE BAND†† PANEL HOLE e .062 MIN .125 MAX 1.57 MIN 3.18 MAX .378 MAX VIEW D DIMENSIONS r 9.60 MAX FOR SIZE 8 COAXIAL ONLY, ie RELATIVE TO –A– D1 s .794 MAX 20.17 MAX D I I I D2 V THREAD RED JAM NUT B THREAD BAND† D-HOLE .091 MAX VIEW D MOUNTING H 2.31 MAX FOR SIZE 8 TWINAX ONLY, RELATIVE TO –A– K REF –A– S SHELL SIZES 9/11 – .940 MAX 2 PLACES .871 22.12 23.88 MAX SHELL SIZES 13/25 – .878 22.30 1.280 MAX 32.51 MAX † Red band indicates fully mated †† Blue band indicates rear release contact retention system H .059 dia min. 1.5 dia min., 3 lockwire holes Formed lockwire hole design (6 holes) is optional Inches MS B Thread Shell Class 2A D1 D2 H Hex Shell Size 0.1P-0.3L-TS +.010 +.000 +.017 S Size Code (Plated) C Max. –.000 –.010 –.016 ±.010 9 A .6250 1.199 .693 .657 .875 1.062 11 B .7500 1.386 .825 .770 1.000 1.250 13 C .8750 1.511 1.010 .955 1.188 1.375 15 D 1.0000 1.636 1.135 1.085 1.312 1.500 17 E 1.1875 1.761 1.260 1.210 1.438 1.625 19 F 1.2500 1.949 1.385 1.335 1.562 1.812 21 G 1.3750 2.073 1.510 1.460 1.688 1.938 23 H 1.5000 2.199 1.635 1.585 1.812 2.062 25 J 1.6250 2.323 1.760 1.710 2.000 2.188 Millimeters MS Shell D1 D2 H Hex Shell Size +.25 +.00 +.43 S V Thread Size Code C Max. –.00 –.25 –.41 ±.25 Metric 9 A 30.45 17.60 16.70 22.23 26.97 M12X1-6g 11 B 35.20 20.96 19.59 25.40 31.75 M15X1-6g 13 C 38.38 25.65 24.26 30.18 34.93 M18X1-6g 15 D 41.55 28.83 27.56 33.32 38.10 M22X1-6g 17 E 44.73 32.01 30.73 36.53 41.28 M25X1-6g 19 F 49.50 35.18 33.91 39.67 46.02 M28X1-6g 21 G 52.65 38.35 37.08 42.80 49.23 M31X1-6g 23 H 55.85 41.53 40.26 46.02 52.37 M34X1-6g 25 J 59.00 44.70 43.43 50.80 55.58 M37X1-6g A All dimensions for reference only NOTE: Deep reach receptacles are available for panel thicknesses up to .750 max. Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 51
Straight Plug Military (D38999/26), Commercial (TV06, TVS06, CTV06, CTVS06) 38999 PART NUMBER BUILDER Page 42-46 ONLINE CONFIGURATOR www.amphenol-aerospace.com III II MILITARY al ALUMINUM COMPOSITE STAINLESS STEEL D38999/26 i TVS06RF CTVS06RF TVS06RK c I r TV06RW CTV06RW TVS06RKN e SJT m TV06DT CTV06RGF TVS06RS m TV06DZ CTV06RGW TVS06RL Access o TV06RGF Aquacon C TV06RGW TVS06RB I I I METAL 1.255 MAX s 31.34 MAX e i 1.220 MAX VIEW D er 31.00 MAX B THREAD Q FOR SIZE 8 COAXIAL ONLY, RELATIVE TO –A– S 1.656 MAX D 42.06 MAX V THREAD BLUE BAND† .359 MAX 9.12 MAX .591 +.003 –.000 15.01 +.08 –A– –.00 VIEW D FOR SIZE 8 TWINAX ONLY, COMPOSITE RELATIVE TO –A– 1.797 MAX 45.64 MAX 1.234 MAX 31.34 MAX B THREAD Q D V THREAD BLUE BAND† .359 MAX † Blue band indicates rear release contact retention system 9.12 MAX .591 +.003 –.000 –A– 15.01 +.08 –.00 Inches Millimeters B Thread Shell MS Shell Size 0.1P-0.3L-TS-2B Shell MS Shell Size Size Code (Plated) Q Dia. Max. Size Code Q Max. V Thread Metric 9 A .6250 .858 9 A 21.8 M12X1-6g 11 B .7500 .984 11 B 25.0 M15X1-6g 13 C .8750 1.157 13 C 29.4 M18X1-6g 15 D 1.0000 1.280 15 D 32.5 M22X1-6g 17 E 1.1875 1.406 17 E 35.7 M25X1-6g 19 F 1.2500 1.516 19 F 38.5 M28X1-6g 21 G 1.3750 1.642 21 G 41.7 M31X1-6g 23 H 1.5000 1.768 23 H 44.9 M34X1-6g A 25 J 1.6250 1.890 25 J 48.0 M37X1-6g All dimensions for reference only. 52 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
Flange Mounting Plug Commercial (TV09, TVS09, CTV09, CTVPS09) PART NUMBER BUILDER Page 44-46 38999 ONLINE CONFIGURATOR www.amphenol-aerospace.com III al ALUMINUM COMPOSITE STAINLESS STEEL II i TVS09RF CTVPS09RF TVS09RK c I r TV09RW CTV09RW TVS09RKN e m TV09DT CTV09RGF TVS09RS SJT TV09DZ CTV09RGW TVS09RL m Access TV09RGF o C TV09RGW Aquacon TVS09RB S e .190 +–..001000 G R VIEW D r 4.82 +.26 BLUE FOR SIZE 8 COAXIAL ONLY, ie –.00 BAND† RELATIVE TO –A– s 1.656 MAX 42.06 MAX I I I D Q R GG B THREAD VIEW D 3.59 MAX .591 +.003 .138-32UNC-2B FOR SIZE 8 TWINAX ONLY, 9.12 MAX –.000 HELICAL COIL RELATIVE TO –A– –A– 15.01+–..0080 .005M 1.797 MAX .13 M 45.64 MAX † Blue band indicates rear release contact retention system Inches MS Shell B Thread Size 0.1P-0.3L-TS-2A R GG Dia Shell Size Coded (Plated) G ±.060 Q Dia. Max ±.005 9** A .6250 1.106 .859 1.038 1.838 11 B .7500 1.106 .969 1.115 1.948 13** C .8750 1.106 1.141 1.240 2.124 15 D 1.0000 1.106 1.266 1.327 2.248 17 E 1.1875 1.106 1.391 1.417 2.375 19 F 1.2500 1.356 1.500 1.557 2.495 21 G 1.3750 1.356 1.625 1.624 2.568 23 H 1.5000 1.356 1.750 1.713 2.723 25 J 1.6250 1.356 1.875 1.801 2.848 Millimeters MS Shell Size R Shell Size Coded G ±.1.52 Q Dia. Max GG Dia ±.13 9** A 28.09 21.82 26.37 46.69 11 B 28.09 24.62 28.32 49.48 13** C 28.09 28.98 31.50 53.95 15 D 28.09 32.16 33.71 57.10 17 E 28.09 35.33 35.99 60.33 19 F 34.44 38.10 39.55 63.37 21 G 34.44 41.28 41.25 65.23 23 H 34.44 44.45 43.51 69.16 25 J 34.44 47.63 45.75 72.34 A All dimensions for reference only Designates true position dimensioning ** Partially tooled. Consult Amphenol Aerospace for availability Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 53
High Vibration Dualok Connector 38999 Series III Type Commercial Plug (TV56, TVS56, CTV56, CTVS56) 38999 PART NUMBER BUILDER Page 44-46 ONLINE CONFIGURATOR www.amphenol-aerospace.com III II alALUMINUM COMPOSITE STAINLESS STEEL I ciTVS56RF CTVS56RF TVS56RK rTV56RW CTV56RW TVS56RKN e SJT mTV56DT CTV56RGF TVS56RS mTV56DZ CTV56RGW TVS56RL Access oTV56RGF Aquacon CTV56RGW TVS56RB k o l a u D VIEW D FOR SIZE 8 COAXIAL ONLY, RELATIVE TO –A– 1.656 MAX 1.336 MAX B THREAD D ØE MAX VIEW D FOR SIZE 8 TWINAX ONLY, RELATIVE TO–A– V THREAD 1.797 MAX BLUE BAND† .359 MAX .591 +.003 –A– –.000 Shell Size B Thread 0.1-0.3L-TS-2B (Plated) E Q V Thread Dia. Dia. Max. Metric Metric. Max. 9 .6250 .953 24.2 M12X1-6g 11 .7500 1.053 26.7 M15X1-6g 13 .8750 1.252 31.8 M18X1-6g 15 1.0000 1.365 34.6 M22X1-6g 19 1.2500 1.605 40.7 M28X1-6g 21 1.3750 1.735 44.0 M31X1-6g 25 1.6250 1.975 50.1 M37X1-6g A 54 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
Clutch-LokTM Plug Commercial (26) Designed for high vibration and harsh environments such as aircraft gas turbine engines, the CLUTCH-LOK is also an ideal choice 38999 for demanding applications such as aircraft, space and military ground vehicles. The unique clutch design of the Amphenol CLUTCH-LOK means that you don’t have to compromise the need for quick, smooth mating of plugs and receptacles in order to get III increased uncoupling torque. II The CLUTCH-LOK has proven to not only remain mated and pass all the Series III specification requirements, it also has proven to I actually tighten itself under vibration. This is a powerful advantage over the traditionally high vibration application connectors. The CLUTCH-LOK is also a tremendous advantage in inaccessible, hard to reach areas where mating torque is difficult to apply and SJT complete coupling is not verifiable by inspection. Access CLUTCH-LOK FEATURES AND BENEFITS: Aquacon • High degree of differential torque • Infinite free coupling and positive metal-to-metal bottoming with each mating S • No settling back to the next ratchet tooth e • Available with stainless steel shells and Class K firewall inserts r • All the advantages of MIL-DTL-38999 Series III including EMI/RFI shielding, electrolytic erosion resistance i e and contact protection with recessed pins s • Enhanced connector performance at affordable prices • Completely intermateable with all existing MIL-DTL-38999 Series III connectors II • Fully QPL’d I PART NUMBER BUILDER Page 44-46 ONLINE CONFIGURATOR www.amphenol-aerospace.com STAINLESS STEEL MTV26RK 1.234 MAX 31.34 MAX 1.220 MAX VIEW D 31.00 MAX B THREAD Q FOR SIZE 8 COAXIAL ONLY, RELATIVE TO –A– 1.656 MAX D 42.06 MAX V THREAD BLUE BAND† .359 MAX 9.12 MAX .591 +.003 –.000 15.01 +.08 –A– † Blue band indicates rear release contact retention system –.00 Inches Millimeters B Thread MS Shell 0.1P-0.3L-TS-2B Q Dia. MS Shell Shell Size Size Code (Plated) Max. Shell Size Size Code Q Max. V Thread Metric 9 A .6250 .858 9 A 21.8 M12X1-6g 11 B .7500 .984 11 B 25.0 M15X1-6g 13 C .8750 1.157 13 C 29.4 M18X1-6g 15 D 1.0000 1.280 15 D 32.5 M22X1-6g 17 E 1.1875 1.406 17 E 35.7 M25X1-6g 19 F 1.2500 1.516 19 F 38.5 M28X1-6g 21 G 1.3750 1.642 21 G 41.7 M31X1-6g 23 H 1.5000 1.768 23 H 44.9 M34X1-6g 25 J 1.6250 1.890 25 J 48.0 M37X1-6g All dimensions for reference only. A Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 55
PCB Wall Mounting Receptacle (Back Panel Mounting) Commercial (TVP00 & TVPS00) 38999 III II PART NUMBER BUILDER Page 44-46 ONLINE CONFIGURATOR www.amphenol-aerospace.com I SJT l ALUMINUM STAINLESS STEEL a Access ci TVPS00RF TVPS00RK r TVP00RW TVPS00RKN Aquacon e m TVP00DT TVPS00RS m TVP00DZ TVPS00RL I I o TVPS00RB I C s e i r e S LL S 2 PLACES LL1 R1 M B 2 PLACES M1 THREAD L R2 L1 AA PCB TAIL STICKOUT SEE STEP 7 2 PLACES HOW TO ORDER . 0 6 2 .001 DIA. FO R S I Z E 16 CONTACTS RED .019 .001 DIA. T FOR SIZE 20 & 22D CONTACTS BAND TT .005 M 4 PLACES 4 PLACES BLUE BAND V THREAD † Red band indicates fully mated 1.240 MAX. †† Blue band indicates rear release contact retention system B Thread M M1 AA LL Class 2A L L1 +.000 +.000 T V Max. +.006 LL1 TT Shell (Plated) Max. Max. –.005 –.005 S +.008 Thread Panel –.000 ±.005 +.008 Size 0.1P-0.3L-TS (TV) (CTV) (TV) (CTV) R1 R2 Max. –.006 Metric Thickness (TV) (CTV) –.006 9 .6250 .469 .514 .820 .773 .719 .594 .948 .128 M12X1-6g .234 .905 .908 .216 11 .7500 .469 .514 .820 .773 .812 .719 1.043 .128 M15X1-6g .234 .905 .908 .194 13 .8750 .469 .514 .820 .773 .906 .812 1.137 .128 M18X1-6g .234 .905 .908 .194 15 1.0000 .469 .514 .820 .773 .969 .906 1.232 .128 M22X1-6g .234 .905 .908 .173 17 1.1875 .469 .514 .820 .773 1.062 .969 1.323 .128 M25X1-6g .234 .905 .908 .194 19 1.2500 .469 .514 .820 .773 1.156 1.062 1.449 .128 M28X1-6g .234 .905 .908 .194 21 1.3750 .500 .545 .790 .741 1.250 1.156 1.575 .128 M31X1-6g .204 .905 .904 .194 23 1.5000 .500 .545 .790 .741 1.375 1.250 1.701 .154 M34X1-6g .204 .905 .904 .242 25 1.6250 .500 .545 .790 .741 1.500 1.375 1.823 .154 M37X1-6g .204 .905 .904 .242 All dimensions for reference only. Designates true position dimensioning A Most common options are shown; other options are available. 56 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
PCB Wall Mounting Receptacle (Back Panel Mounting) (With Clinch Nuts) Commercial (TVP10 & TVPS10) 38999 III PART NUMBER BUILDER Page 44-46 II ONLINE CONFIGURATOR www.amphenol-aerospace.com I l ALUMINUM STAINLESS STEEL SJT a ci TVPS10RF TVPS10RK Access r TVP10RW TVPS10RKN e Aquacon m TVP10DT TVPS10RS m TVP10DZ TVPS10RL S o TVPS10RB e C r CONNECTOR WITH CLINCH NUTS i e (4 PLACES) s LL I S LL1 II 2 PLACES M B R M1 THREAD L 2 PLACES L1 AA PCB TAIL STICKOUT SEE STEP 7 HOW TO ORDER . 0 6 2 .001 DIA. FO R S I Z E 16 CONTACTS T RED .019 .001 DIA. THREAD FOR SIZE 20 & 22D CONTACTS BAND CLINCH NUT .005 M BLUE BAND V THREAD 1.240 MAX. Shell B Thread L L1 M M1 R S T V AA LL LL1 Size Class 2A Max. Max. +.000 +.000 Max. Thread Thread Max. +.006 ±.005 (Plated) (TV) (CTV) –.005 –.005 Metric Panel –.000 (CTV) 0.1P-0.3L-TS (TV) (CTV) Thickness (TV) 9 .6250 .469 .514 .820 .773 .719 1.094 .112-40UNC-3B M12X1-6g .234 .905 .908 11 .7500 .469 .514 .820 .773 .812 1.187 .112-40UNC-3B M15X1-6g .234 .905 .908 13 .8750 .469 .514 .820 .773 .906 1.281 .112-40UNC-3B M18X1-6g .234 .905 .908 15 1.0000 .469 .514 .820 .773 .969 1.344 .112-40UNC-3B M22X1-6g .234 .905 .908 17 1.1875 .469 .514 .820 .773 1.062 1.437 .112-40UNC-3B M25X1-6g .234 .905 .908 19 1.2500 .469 .514 .820 .773 1.156 1.531 .112-40UNC-3B M28X1-6g .234 .905 .908 21 1.3750 .500 .545 .790 .741 1.250 1.625 .112-40UNC-3B M31X1-6g .204 .905 .904 23 1.5000 .500 .545 .790 .741 1.375 1.750 .138-32UNC-3B M34X1-6g .204 .905 .904 25 1.6250 .500 .545 .790 .741 1.500 1.875 .138-32UNC-3B M37X1-6g .204 .905 .904 All dimensions for reference only. Designates true position dimensioning Consult Amphenol for more information on ordering connectors with clinch nuts. † Red band indicates fully mated A Most common options are shown; other options are available. †† Blue band indicates rear release contact retention system Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 57
PCB Wall Mounting Double Flange Receptacle Commercial (TVP40 & TVPS40) 38999 PART NUMBER BUILDER Page 44-46 III ONLINE CONFIGURATOR www.amphenol-aerospace.com II I l ALUMINUM STAINLESS STEEL a SJT ci TVPS40RF TVPS40RK r TVP40RW TVPS40RKN e Access m TVP40DT TVPS40RS Aquacon m TVP40DZ TVPS40RL o TVPS40RB C I I I M (TV) s .673 ±.002 M1 (CTV) e S ri 2 PLACES BLUE e †† CONTACT STICKOUT SEE STEP 7 S R BAND HOW TO ORDER 2 PLACES RED † 45° BAND .019 ±.001 DIA FOR SIZE 20 & 22D CONTACTS .062 ±.001 DIA W SIZE 16 2 PLACES CONTACTS B THREAD AA (4) CORROSION RESISTANT STEEL SELF-LOCKING CLINCH NUTS (4) CORROSION RESISTANT STEEL T .112-40 UNC-3B HELICAL INSERTS .112-40 UNC-3B PER MIL-N-45938/6-4C EXCEPT FOR TV40 SHELL SIZES 23 & 25: .005 M A .138-32 UNC-3B PER MIL-N-45938/6-6C .005 M PCB Mounting B Thread R R Dimensions MS Shell A Dia. A Dia. Class 2A M M1 (Panel (Panel S S AA Max. Shell Size Code ±.005 ±.005 (Plated) +.000 ±.003 Mount) Mount Max. Max. Panel T Dia. (TV) W (CTV) Size (For Ref.) (TV) (CTV) 0.1P-0.3L-TS –.005 (CTV) (CTV) (TV) (TV) (CTV) Thickness TP TP 9 A NA 1.016 .6250 .820 .770 .719 N/A NA .949 .234 NA .532 11 B 1.062 1.148 .7500 .820 .770 .812 .766 1.187 1.042 .234 . .850 .601 13 C 1.250 1.250 .8750 .820 .770 .906 .859 1.281 1.136 .234 .994 .703 15 D 1.375 1.375 1.0000 .820 .770 .969 .938 1.344 1.230 .234 1.119 .791 17 E 1.500 1.500 1.1875 .820 .770 1.062 1.016 1.437 1.323 .234 1.237 .875 19 F 1.625 1.625 1.2500 .820 .770 1.156 1.110 1.531 1.449 .234 1.379 .975 21 G 1.750 1.750 1.3750 .820 .738 1.250 1.206 1.625 1.573 .204 1.489 1.053 23 H 1.875 1.875 1.5000 .820 .738 1.375 1.312 1.750 1.699 .204 1.619 1.195 25 J 2.000 2.000 1.6250 .820 .738 1.500 1.438 1.875 1.823 .204 1.744 1.233 All dimensions for reference only. † Red band indicates fully mated A †† Blue band indicates rear release contact retention system 58 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
PCB Box Mounting Receptacle Commercial (TVP02 & TVPS02) 38999 PART NUMBER BUILDER Page 44-46 III ONLINE CONFIGURATOR www.amphenol-aerospace.com II l ALUMINUM STAINLESS STEEL I a ci TVPS02RF TVPS02RK SJT r TVP02RW TVPS02RKN e m TVP02DT TVPS02RS Access m TVP02DZ TVPS02RL Aquacon o TVPS02RB S C 2 PLACES S L e R1 BLUE L1 r i 2 PLACES BAND e s R2 RED I 2 PLACES I BAND I .019 ± .001 DIA. FOR SIZES 20 & 22D .062 ± .001 DIA. FOR SIZE 16 CONTACTS PCB TAIL STICKOUT SEE STEP 7 HOW TO ORDER B T AA THREAD 4 PLACES TT .005 M M 4 PLACES M1 LL LL1 B Thread M M1 AA LL Class 2A L L1 +.000 +.000 T Max. +.006 LL1 Shell (Plated) Max. Max. –.005 –.005 S +.008 Panel –.000 ±.005 TT Size 0.1P-0.3L-TS (TV) (CTV) (TV) (CTV) R1 R2 Max. –.006 Thickness (TV) (CTV) ±.008 9 .6250 .205 .250 .820 .773 .719 .594 .948 .128 .234 .905 .908 .216 11 .7500 .205 .250 .820 .773 .812 .719 1.043 .128 .234 .905 .908 .194 13 .8750 .205 .250 .820 .773 .906 .812 1.137 .128 .234 .905 .908 .194 15 1.0000 .205 .250 .820 .773 .969 .906 1.232 .128 .234 .905 .908 .173 17 1.1875 .205 .250 .820 .773 1.062 .969 1.323 .128 .234 .905 .908 .194 19 1.2500 .205 .250 .820 .773 1.156 1.062 1.449 .128 .234 .905 .908 .194 21 1.3750 .235 .280 .790 .741 1.250 1.156 1.575 .128 .204 .905 .904 .194 23 1.5000 .235 .280 .790 .741 1.375 1.250 1.701 .154 .204 .905 .904 .242 25 1.6250 .235 .280 .790 .741 1.500 1.375 1.823 .154 .204 .905 .904 .242 All dimensions for reference only. Designates true position dimensioning Most common options are shown; other options are available. † Red band indicates fully mated †† Blue band indicates rear release contact retention system A Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 59
PCB Box Mounting Receptacle (With Clinch Nuts) Commercial (TVP12 & TVPS12) 38999 PART NUMBER BUILDER Page 44-46 III ONLINE CONFIGURATOR www.amphenol-aerospace.com II al ALUMINUM STAINLESS STEEL I ci TVPS12RF TVPS12RK r TVP12RW TVPS12RKN e SJT m TVP12DT TVPS12RS Access m TVP12DZ TVPS12RL o TVPS12RB CONNECTOR WITH CLINCH NUTS Aquacon C (4 PLACES) I I I S s 2 PLACES e L i r BLUE L1 e R BAND S 2 PLACES RED BAND .062 .001 DIA. FOR SIZE 16 CONTACTS .019 .001 DIA. FOR SIZES 20 & 22D CONTACTS PCB TAIL STICKOUT SEE STEP 7 T B HOW TO ORDER THREAD THREAD AA CLINCH NUT M .005 M M1 LL LL1 B Thread M M1 AA LL LL1 Class 2A L L1 +.000 +.000 Max. +.006 +.006 Shell (Plated) Max. Max. –.005 –.005 S T Panel –.000 –.000 Size 0.1P-0.3L-TS (TV) (CTV) (TV) (CTV) R Max. Thread Thickness (TV) (CTV) 9 .6250 .205 .250 .820 .773 .719 1.031 .112-40UNC-3B .234 .905 .908 11 .7500 .205 .250 .820 .773 .812 1.125 .112-40UNC-3B .234 .905 .908 13 .8750 .205 .250 .820 .773 .906 1.172 .112-40UNC-3B .234 .905 .908 15 1.0000 .205 .250 .820 .773 .969 1.281 .112-40UNC-3B .234 .905 .908 17 1.1875 .205 .250 .820 .773 1.062 1.375 .112-40UNC-3B .234 .905 .908 19 1.2500 .205 .250 .820 .773 1.156 1.469 .112-40UNC-3B .234 .905 .908 21 1.3750 .235 .280 .790 .741 1.250 1.562 .112-40UNC-3B .204 .905 .904 23 1.5000 .235 .280 .790 .741 1.375 1.750 .112-40UNC-3B .204 .905 .904 25 1.6250 .235 .280 .790 .741 1.500 1.875 .112-40UNC-3B .204 .905 .904 All dimensions for reference only. Designates true position dimensioning Most common options are shown; other options are available. † Red band indicates fully mated †† Blue band indicates rear release contact retention system A 60 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
PCB Jam Nut Receptacle Commercial (TV07 & TVS07) 38999 PART NUMBER BUILDER Page 44-46 ONLINE CONFIGURATOR www.amphenol-aerospace.com III al ALUMINUM STAINLESS STEEL II ci TVS07RF TVS07RK I r TV07RW TVS07RKN e m TV07DT TVS07RS SJT m TV07DZ TVS07RL Access o TVS07RB Aquacon C .378 MAX. S e C PANEL THICKNESS r BLUE i .062 MIN. e .125 MAX. BAND s I PCB TAIL STICKOUT SEE STEP 7 I I HOW TO ORDER .062 .001 DIA. FOR SIZE 16 CONTACTS .019 .001 DIA. PANEL HOLE B THREAD RED FOR SIDZIMEESN S2IO0N &S 22D CONTACTS BAND D1 H V THREAD S D2 2 PLACES 1.280 MAX. JAM NUT D-HOLE MOUNTING B Thread A* Class 2A D1 D2 H Hex T Shell +.000 (Plated) C +.010 +.010 +.017 S +.010 V Thread Size –.010 0.1P-0.3L-TS Max. –.000 –.000 –.016 ±.010 –.000 Metric 9 .669 .6250 1.199 .700 .670 .875 1.062 .697 M12X1-6g 11 .769 .7500 1.386 .825 .770 1.000 1.250 .822 M15X1-6g 13 .955 .8750 1.511 1.010 .955 1.188 1.375 1.007 M18X1-6g 15 1.084 1.0000 1.636 1.135 1.085 1.312 1.500 1.134 M22X1-6g 17 1.208 1.1875 1.761 1.260 1.210 1.438 1.625 1.259 M25X1-6g 19 1.333 1.2500 1.949 1.385 1.335 1.562 1.812 1.384 M28X1-6g 21 1.459 1.3750 2.073 1.510 1.460 1.688 1.938 1.507 M31X1-6g 23 1.575 1.5000 2.199 1.635 1.585 1.812 2.062 1.634 M34X1-6g 25 1.709 1.6250 2.323 1.760 1.710 2.000 2.188 1.759 M37X1-6g All dimensions for reference only. † Red band indicates fully mated Most common options are shown; †† Blue band indicates rear release contact retention system other options are available. H .059 dia. min. 3 lockwire holes. Formed lockwire hole design (6 holes) is optional.*“D” shaped mounting hole dimensions A Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 61
PCB Jam Nut, Double Flange Receptacles Commercial (TVP47 & TVPS47) 38999 PART NUMBER BUILDER Page 44-46 III ONLINE CONFIGURATOR www.amphenol-aerospace.com D1 II al ALUMINUM STAINLESS STEEL I ci TVPS47RF TVPS47RK r TVP47RW TVPS47RKN PANEL HOLE D2 SJT e m TVP47DT TVPS47RS DIMENSIONS Access m TVP47DZ TVPS47RL Aquacon o JAM NUT C D-HOLE MOUNTING I I I s e i r e S C .673 ±.002 .889 MAX. CONTACT S BLUE†† STICKOUT SEE STEP 7 45° RED† BAND HOW TO ORDER BAND .019 ± .001 DIA. FOR SIZES 20 & 22D .062 ± .001 DIA. FOR SIZE W 16 CONTACTS 2 PLACES B THREAD H R THREAD .062-.125 V HEX PANEL THICKNESS M (4) CORROSION RESISTANT STEEL .112-40 UNC-3B HELICAL INSERTS .005 M PCB Mounting Dimensions B Thread C H M M MS Shell Class 2A ±.005 D1 D2 Hex Dia. Dia. R Thread S Shell Size Code 0.1P-0.3L-TS (Jam Nut +.010 +.000 +.017 ±.005 ±.005 Metric +.011 V Dia. (TV) W (CTV) Size (For Ref.) (Plated) Flange Dia. –.000 –.010 –.016 (TV ) (CTV) (Plated) –.010 TP TP 9 A .6250 1.188 .700 .670 .875 1.062 1.016 M17X1-6g0.100R 1.062 .753 .532 11 B .7500 1.375 .825 .770 1.000 1.062 1.148 M20X1-6g0.100R 1.250 .850 .601 13 C .8750 1.500 1.010 .955 1.188 1.250 1.250 M25X1-6g0.100R 1.375 .994 .703 15 D 1.0000 1.625 1.135 1.085 1.312 1.375 1.375 M28X1-6g0.100R 1.500 1.119 .791 17 E 1.1875 1.750 1.260 1.210 1.438 1.500 1.500 M32X1-6g0.100R 1.625 1.237 .875 19 F 1.2500 1.937 1.385 1.335 1.562 1.625 1.625 M35X1-6g0.100R 1.812 1.379 .975 21 G 1.3750 2.062 1.510 1.460 1.688 1.750 1.750 M38X1-6g0.100R 1.937 1.489 1.053 23 H 1.5000 2.188 1.635 1.585 1.812 1.875 1.875 M41X1-6g0.100R 2.062 1.644 1.145 25 J 1.6250 2.312 1.760 1.710 2.000 2.000 2.000 M44X1-6g0.100R 2.188 1.744 1.233 All dimensions for reference only. H .059 dia. min. (1.5 dia. min.) 3 lockwire holes. † Red band indicates fully mated Formed lockwire hole design (6 holes) is optional. †† Blue band indicates rear release contact retention system. A 62 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
PCB Hermetic Box Mounting Receptacle Commercial 38999 S III 2 PLACES R1 .913+.011 II 2 PLACES –.000 I R2 .093+.006 2 PLACES SJT –.000 Access Aquacon S Size 22 Ø.030±.0005 20 Ø.040±.001 e B THREAD B .100±.03 16 Ø.0625±.001 r T RED D .200±.03 ie TT .005M 4 PLACES BAND† F .300±.03 s 4 PLACES PCB TAIL STICKOUT I I I 1. 2. 3. 4. 5. 6. Coded Contact PART # Base Shell Insert Type/Alt. Shell Tail Number Size Arrg. Keying Finish Length See chart below 10-626 501 -35 P 1 B HOW TO ORDER 1. BASE NUMBER: 4. CONTACT TYPE/ALTERNATE KEYING POSITIONS: Base Number for MIL-DTL-38999 Series III Refer to page 46 for alternate rotation letters to use. 10-626 Hermetic with PCB Tail P Designates Pin Contacts in Normal Position S Designates Socket Contacts in Normal Position 2. SELECT A CODED SHELL SIZE: See chart below 501-509, designates size 9-25 shell size. 5. SELECT A SHELL FINISH: Example: 501 = Size 9 Shell 1 Hermetic seal, passivated Stainless Steel, 200°C 2 Hermetic seal, Stainless Steel w/Nickel Plate 3. SELECT AN INSERT ARRANGEMENT: 3 Carbon Steel w/reflowed tin plate Refer to insert availability chart on page 2-5 and pin-out illustrations on pages 14-28. Please enter the second number which represents 6. SELECT A TAIL LENGTH: the Insert Arrangement number. B .100±.03 -35 Designates Insert Arrangement Number D .200±.03 F .300±.03 † Red band indicates B Thread Shell 0.1P-0.3L-TS R1 R2 S T TT fully mated Size Part Number (Plated) ±.010 ±.008 ±.008 9 10-626501-XXX .6250 .719 .594 .938 .128 .216 NOTE: Consult Amphenol 11 502-XXX .7500 .812 .719 1.031 .128 .194 Aerospace for availability of non-glass-sealed 13 503-XXX .8750 .906 .812 1.125 .128 .194 versions with printed circuit 15 504-XXX 1.0000 .969 .906 1.219 .128 .173 tail contacts. 17 505-XXX 1.1875 1.062 .969 1.312 .128 .194 19 506-XXX 1.2500 1.156 1.062 1.438 .128 .194 21 507-XXX 1.3750 1.250 1.156 1.562 .128 .194 23 508-XXX 1.5000 1.375 1.250 1.688 .154 .242 25 509-XXX 1.6250 1.500 1.375 1.812 .154 .242 A All dimensions for reference. Designates true position dimensioning Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 63
PCB Hermetic Jam Nut Receptacle Commercial 38999 C III T• PANEL THICKNESS PCB TAIL PANEL HOLE II .062 MIN .125 MAX L STICKOUT DIMENSIONS B .100 ±.03 I D .200 ±.03 D1 F .300 ±.03 SJT KK Access A• D2 Aquacon Size 22 Ø.030 ±.0005 20 Ø.040 ±.001 II B THREAD RED 16 Ø.0625 ±.001 I BAND† JAM NUT s H MDO-UHNOTLINEG e S K REF i 2 PLACES SHELL SIZES 9/11 – .871 r e SHELL SIZES 13/25 – .878 S 1. 2. 3. 4. 5. 6. Coded Contact PART # Base Shell Insert Type/Alt. Shell Tail See chart below Number Size Arrg. Keying Finish Length 10-626 471 -35 P 1 B HOW TO ORDER 1. BASE NUMBER: 4. CONTACT TYPE/ALTERNATE KEYING POSITIONS: Base Number for MIL-DTL-38999 Series III Refer to page 46 for alternate rotation letters to use. 10-626 Hermetic with PCB Tail P Designates Pin Contacts in Normal Position S Designates Socket Contacts in Normal Position 2. SELECT A CODED SHELL SIZE: See chart below 471-479, designates size 9-25 shell size. 5. SELECT A SHELL FINISH: 1 Hermetic seal, passivated Stainless Steel, 200°C 2 Hermetic seal, Stainless Steel w/Nickel Plate 3. SELECT AN INSERT ARRANGEMENT: 3 Carbon Steel w/reflowed tin plate Refer to insert availability chart on page 2-5 and pin-out illustrations on pages 14-28. Please enter the second number which 6. SELECT A TAIL LENGTH: represents the Insert Arrangement number. B 100 ±.03 -35 Designates Insert Arrangement Number D .200 ±.03 F .300 ±.03 † Red band indicates fully mated H .059 dia. min. (1.5 dia. min.) 3 lockwire holes. Formed lockwire hole design (6 holes) is optional. B Thread A+ Class 2A D1 D1 H Hex T+ Shell +.000 0.1P-0.3L- C +.010 +.000 +.017 L S +.010 KK +.011 Size Part Number –.010 TS (Plated) Max –.000 –.010 –.016 Max ±.010 –.000 –.000 9 10-626471-XXX .669 .6250 1.199 .700 .670 .875 .357 1.062 .697 .642 11 472-XXX .769 .7500 1.386 .825 .770 1.000 .357 1.250 .822 .766 13 473-XXX .955 .8750 1.511 1.010 .955 1.188 .357 1.375 1.007 .892 15 474-XXX 1.084 1.0000 1.636 1.135 1.085 1.312 .357 1.500 1.134 1.018 17 475-XXX 1.208 1.1875 1.761 1.260 1.210 1.438 .357 1.625 1.259 1.142 19 476-XXX 1.333 1.2500 1.949 1.385 1.335 1.562 .381 1.182 1.384 1.268 21 477-XXX 1.459 1.3750 2.073 1.510 1.460 1.688 .381 1.938 1.507 1.392 23 478-XXX 1.575 1.5000 2.199 1.635 1.585 1.812 .381 2.062 1.634 1.518 25 479-XXX 1.709 1.6250 2.323 1.760 1.710 2.000 .381 2.188 1.759 1.642 A All dimensions for reference only. 64 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
PCB Hermetic Solder Mounting Receptacle Commercial 38999 L III M PCB TAIL .031 STICKOUT II +.006 B .100 ±.03 I –.005 D .200 ±.03 F .300 ±.03 SJT KK Access Aquacon Size 22 Ø.030 ±.0005 B THREAD 20 Ø.040 ±.001 S GG 16 Ø.0625 ±.001 e RED BAND† r i e s I I I 1. 2. 3. 4. 5. 6. Contact PART # Base Coded Type/Alt. Shell See chart below Number Shell Size Insert Arrg. Keying Finish Tail Length 10-626 481 -35 P 1 B HOW TO ORDER 1. BASE NUMBER: 4. CONTACT TYPE/ALTERNATE KEYING POSITIONS: 10-626 Base Number for MIL-DTL-38999 Series III Refer to page 46 for alternate rotation letters to use. Hermetic with PCB Tail P Designates Pin Contacts in Normal Position S Designates Socket Contacts in Normal Position 2. SELECT A CODED SHELL SIZE: See chart below 481-489, designates size 9-25 shell size. 5. SELECT A SHELL FINISH: 1 Hermetic seal, passivated Stainless Steel, 200°C 3. SELECT AN INSERT ARRANGEMENT: 2 *Hermetic seal, Stainless Steel w/Nickel Plate 3 *Carbon Steel w/reflowed tin plate Refer to insert availability chart on page 2-5 and pin-out illustrations on pages 14-28. Please enter the second number which represents the Insert Arrangement number. 6. SELECT A TAIL LENGTH: -35 Designates Insert Arrangement Number B .100±.03 D .200±.03 F .300±.03 † Red band indicates fully mated B Thread Class L M GG Dia. KK Dia Shell 2A 0.1P-0.3L- +.011 +.006 +.011 +.011 Size Part Number TS (Plated) –.005 –.005 –.010 –.005 9 10-626481-XXX .6250 .806 .125 .750 .672 11 482-XXX .7500 .806 .125 .844 .781 13 483-XXX .8750 .806 .125 .969 .906 15 484-XXX 1.0000 .806 .125 1.094 1.031 17 485-XXX 1.1875 .806 .125 1.218 1.156 19 486-XXX 1.2500 .806 .125 1.312 1.250 21 487-XXX 1.3750 .806 .125 1.438 1.375 23 488-XXX 1.5000 .838 .156 1.563 1.500 25 489-XXX 1.6250 .838 .156 1.688 1.625 A Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 65
PCB Hermetic Weld Mounting Receptacle Commercial 38999 III L II GG M PCB TAIL I STICKOUT B .100 ±.03 SJT D .200 ±.03 F .300 ±.03 Access Aquacon Size 22 Ø.030 ±.0005 I I 20 Ø.040 ±.001 I B THREAD 16 Ø.0625 ±.001 s RED BAND† e † Red band indicates fully mated i r e S 1. 2. 3. 4. 5. 6. Contact PART # Base Coded Insert Type/Alt. Shell See chart below Number Shell Size Arrg. Keying Finish Tail Length 10-626 491 -35 P 1 B HOW TO ORDER 1. BASE NUMBER: 4. CONTACT TYPE/ALTERNATE KEYING POSITIONS: 10-626 Base Number for MIL-DTL-38999 Series III Refer to page 46 for alternate rotation letters to use. Hermetic with PCB Tail P Designates Pin Contacts in Normal Position S Designates Socket Contacts in Normal Position 2. SELECT A CODED SHELL SIZE: See chart below 491-499, designates size 9-25 shell size. 5. SELECT A SHELL FINISH: 3. SELECT AN INSERT ARRANGEMENT: 1 Hermetic seal, passivated Stainless Steel, 200°C 2 *Hermetic seal, Stainless Steel w/Nickel Plate Refer to insert availability chart on page 2-5 and pin-out 3 *Carbon Steel w/reflowed tin plate illustrations on pages 14-28. Please enter the second number which represents the Insert Arrangement number. 6. SELECT A TAIL LENGTH: -35 Designates Insert Arrangement Number B .100±.03 D .200±.03 F .300±.03 B Thread Class 2A L M GG Dia. Shell 0.1P-0.3L-TS +.011 +.006 +.011 Size Part Number (Plated) –.000 –.005 –.010 9 10-626491-XXX .6250 .806 .125 .973 11 492-XXX .7500 .806 .125 1.095 13 493-XXX .8750 .806 .125 1.221 15 494-XXX 1.0000 .806 .125 1.347 17 495-XXX 1.1875 .806 .125 1.434 19 496-XXX 1.2500 .806 .125 1.579 21 497-XXX 1.3750 .806 .125 1.721 23 498-XXX 1.5000 .838 .156 1.886 25 499-XXX 1.6250 .838 .156 1.973 A * Not available for weld mount. All dimensions for reference only. 66 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
Hermetic Box Mounting Receptacle Military (D38999/21), Commercial (TVPS02) 38999 PART NUMBER BUILDER Page 42-46 ONLINE CONFIGURATOR www.amphenol-aerospace.com III II MILITARY al STAINLESS STEEL D38999/21 ci TVPS02Y I r TVPS02YN e SJT m m Access o Aquacon C S S 2 PLACES e R1 .913+.011 r 2 PLACES –.000 i 23.19+.28 e R2 –.00 .093+.006 s 2 PLACES –.000 I 2.36+.15 I –.00 I 1 B THREAD T .250 MAX RED TT .005 M 4 PLACES BAND† 6.35 MAX 4 PLACES .13 M † Red band indicates fully mated NOTE: Consult Amphenol Aerospace for availability of non-glass-sealed versions with printed circuit tail contacts. Inches B Thread MS Shell 0.1P-0.3L-TS R1 R2 S T TT Shell Size Size Coded (Plated) ±.010 ±.008 ±.008 9 A .6250 .719 .594 .938 .128 .216 11 B .7500 .812 .719 1.031 .128 .194 13 C .8750 .906 .812 1.125 .128 .194 15 D 1.0000 .969 .906 1.219 .128 .173 17 E 1.1875 1.062 .969 1.312 .128 .194 19 F 1.2500 1.156 1.062 1.438 .128 .194 21 G 1.3750 1.250 1.156 1.562 .128 .194 23 H 1.5000 1.375 1.250 1.688 .154 .242 25 J 1.6250 1.500 1.375 1.812 .154 .242 Millimeters MS Shell R1 R2 S T TT Shell Size Size Coded ±.25 ±.20 ±.20 9 A 18.26 15.09 23.83 3.25 5.49 11 B 20.62 18.26 26.19 3.25 4.93 13 C 23.01 20.62 28.58 3.25 4.93 15 D 24.61 23.01 30.96 3.25 4.39 17 E 26.97 24.61 33.32 3.25 4.93 19 F 29.36 26.97 36.53 3.25 4.93 21 G 31.75 29.36 39.67 3.25 4.93 23 H 34.93 31.75 42.88 3.91 6.15 25 J 38.10 34.93 46.02 3.91 6.15 A All dimensions for reference only Designates true position dimensioning Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 67
Hermetic Jam Nut Receptacle Military (D38999/23), Commercial (TVS07) 38999 PART NUMBER BUILDER Page 42-46 ONLINE CONFIGURATOR www.amphenol-aerospace.com III MILITARY l STAINLESS STEEL II a D38999/23 i TVS07Y c I r TVS07YN e SJT m m Access o C Aquacon I I I C PANEL HOLE s PANEL THICKNESS .062 MIN .125 MAX DIMENSIONS e 1.57 MIN 3.18 MAX L ri D1 e S KK D2 JAM NUT B THREAD RED D-HOLE BAND† .200 MAX MOUNTING H 5.08 MAX S K REF 2 PLACES SHELL SIZES 9/11 – .871 22.12 SHELL SIZES 13/25 – .878 22.30 † Red band indicates fully mated H .059 dia min. 1.5 dia min. 3 lockwire holes Formed lockwire hole design (6 holes) is optional. Inches B Thread Class 2A H Hex Shell MS Shell 0.1P-0.3L- D1 +.010 D2 +.000 +.017 KK +.011 Size Size code TS (Plated) C Max –.000 –.010 –.016 L Max S ±.010 –.000 9 A .6250 1.199 .693 .657 .875 .357 1.062 .642 11 B .7500 1.386 .825 .770 1.000 .357 1.250 .766 13 C .8750 1.511 1.010 .955 1.188 .357 1.375 .892 15 D 1.0000 1.636 1.135 1.085 1.312 .357 1.500 1.018 17 E 1.1875 1.761 1.260 1.210 1.438 .357 1.625 1.142 19 F 1.2500 1.949 1.385 1.335 1.562 .381 1.812 1.268 21 G 1.3750 2.073 1.510 1.460 1.688 .381 1.938 1.392 23 H 1.5000 2.199 1.635 1.585 1.812 .381 2.062 1.518 25 J 1.6250 2.323 1.760 1.710 2.000 .381 2.188 1.642 Millimeters H Hex Shell MS Shell +.43 KK +.28 Size Size code C Max D1 +.25 –.00 D2 +.00 –.25 –.41 L Max S ±.25 –.00 9 A 30.45 17.60 16.70 22.23 9.07 26.97 16.31 11 B 35.20 20.96 19.59 25.40 9.07 31.75 19.46 13 C 38.38 25.65 24.26 30.18 9.07 34.93 22.66 15 D 41.55 28.83 27.56 33.32 9.07 38.10 25.86 17 E 44.73 32.01 30.73 36.53 9.07 41.28 29.01 19 F 49.50 35.18 33.91 39.67 9.68 46.02 32.21 21 G 52.65 38.35 37.08 42.80 9.68 49.23 35.36 23 H 55.85 41.53 40.26 46.02 9.68 52.37 38.56 25 J 59.00 44.70 43.43 50.80 9.68 55.58 41.71 A All dimensions for reference only 68 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
Hermetic Solder Mounting Receptacle Military (D38999/25), Commercial (TVSI) PART NUMBER BUILDER Page 42-46 38999 ONLINE CONFIGURATOR www.amphenol-aerospace.com L III M MILITARY al STAINLESS STEEL .031+.006 II D38999/25 i TVSIY –.005 c er TVSIYN .79 +–..1153 I m SJT m Access o KK C Aquacon S B THREAD GG .375 MAX e 9.53 MAX RED BAND† r i † Red band indicates fully mated Inches Millimeters e MS B Thread MS GG s Shell Class 2A L M GG Dia. KK Dia Shell L M Dia. KK Dia Shell Size 0.1P-0.3L-TS +.011 +.006 +.011 +.011 Shell Size +.28 +.15 +.28 +.03 II Size Code (Plated) –.005 –.005 –.010 –.005 Size Code –.00 –.13 –.25 –.13 I 9 A .6250 .806 .125 .750 .672 9 A 20.47 3.18 19.05 17.07 11 B .7500 .806 .125 .844 .781 11 B 20.47 3.18 21.44 19.84 13 C .8750 .806 .125 .969 .906 13 C 20.47 3.18 24.61 23.01 15 D 1.0000 .806 .125 1.094 1.031 15 D 20.47 3.18 27.79 26.19 17 E 1.1875 .806 .125 1.218 1.156 17 E 20.47 3.18 30.94 29.36 19 F 1.2500 .806 .125 1.312 1.250 19 F 20.47 3.18 33.32 31.75 21 G 1.3750 .806 .125 1.438 1.375 21 G 20.47 3.18 36.53 34.93 23 H 1.5000 .838 .156 1.563 1.500 23 H 21.29 3.96 39.70 38.10 25 J 1.6250 .838 .156 1.688 1.625 25 J 21.29 3.96 42.88 41.28 Hermetic Wall Mounting Receptacle Military (D38999/27), Commercial (TVSHIY) PART NUMBER BUILDER Page 42-46 L GG ONLINE CONFIGURATOR M www.amphenol-aerospace.com .375 MAX 9.53 MAX MILITARY l STAINLESS STEEL a D38999/27 i TVSHIY c r TVSHIYN e m m o B THREAD C RED BAND† † Red band indicates fully mated Inches Millimeters MS B Thread MS Shell Class 2A L M GG Dia. Shell L M GG Dia. Shell Size 0.1P-0.3L-TS +.011 +.006 +.011 Shell Size +.28 +.15 +.25 Size Code (Plated) –.000 –.005 –.010 Size Code –.00 –.13 –.00 9 A .6250 .806 .125 .973 9 A 20.47 3.18 24.71 11 B .7500 .806 .125 1.095 11 B 20.47 3.18 27.81 13 C .8750 .806 .125 1.221 13 C 20.47 3.18 31.01 15 D 1.0000 .806 .125 1.347 15 D 20.47 3.18 34.21 17 E 1.1875 .806 .125 1.434 17 E 20.47 3.18 36.42 19 F 1.2500 .806 .125 1.579 19 F 20.47 3.18 40.11 21 G 1.3750 .806 .125 1.721 21 G 20.47 3.18 43.71 23 H 1.5000 .838 .156 1.886 23 H 21.29 3.96 47.90 25 J 1.6250 .838 .156 1.973 25 J 21.29 3.96 50.11 A All dimensions for reference only Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 69
Series III, TV Breakaway Fail-Safe Connectors Quick-Disconnect with an Axial Pull of Lanyard 38999 Amphenol® Tri-Start Breakaway Fail-Safe Connectors provide unequaled III performance in environments requiring II instant disengagement. The “Breakaway” Fail-Safe connector family I offers a wide range of electrical and mechanical features: SJT • Instant decoupling and damage Access free separation Aquacon • Completely intermateable with standard receptacles (D38999/20 and /24) • Inventory support commonality through I I the use of standard insert arrangements I and contacts s e Breakaway unmating is initiated by applying i r a pull force to the lanyard which causes the e operating sleeve on the plug to move away S from the receptacle. Coupling segments on the plug then move away from the mating receptacle while expanding, thus releasing the receptacle. After completion of the TYPE 2 TYPE 6 TYPE 1 unmating sequence, spring compression Amphenol offers a variety of lanyard plug styles including MIL-STD-1760 returns the sleeve and segments to their types 1, 2 and 6 for Stores Management applications. original positions. Unmating of the plug may also be accomplished by normal rotation of the coupling ring without affecting the breakaway capability. The Tri-Start Breakaway Fail-Safe connector exceeds the MIL-Spec Series III requirements for EMI/EMP shielding and features include: • Solid metal-to-metal coupling • EMI grounding fingers • Conductive finishes Amphenol Breakaway Fail-Safe connectors are qualified to MIL-DTL-38999/29, /30 and /31 (for MIL-STD-1760 Stores Management applications). Amphenol also manufactures custom breakaway connectors including those with: • Highly durable non-metallic operating sleeves in a variety of lengths and diameters Breakaway with Coax Contacts • Increased pull-force capability • Low-profile designs • Custom lanyard lengths and backshells • Low force separation capabilities • Low insertion/separation force contacts • Non-cadmium finishes Contact your local Amphenol representative. Whether you need a standard Breakaway, one of our custom Breakaways, or a unique Breakaway design. Special configuration Fail-Safe used on space telescope application. Lanyard is replaced by a swivel ring for remote disconnect and “wing arms” have been A added for manual actuation accessibility by gloved astronauts. 70 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
TV Breakaway Fail-Safe Lanyard Release Plug Military (D38999/29 & D38999/30) 38999 HOW TO ORDER - MILITARY III 1. 2. 3. 4. 5. 6. 7. II DOD Number Spec Sheet Insert Lanyard Length Alternate Keying Prefix Number Service Class Shell Size Arrangement Code Position I D38999/ 29 F E 35 P N SJT Access 1. DOD NUMBER PREFIX 2. SPECIFICATION SHEET NUMBER Aquacon D38999/ Designates MIL-DTL-38999, Series III, Tri-Start Connector 29 Lanyard Release Plug with pin contacts 30 Lanyard Release Plug with socket contacts S 3. SERVICE CLASS e Designates electroless nickel plated aluminum, r F optimum EMI shielding effectiveness –65dB@10 GHz ie specification min., 48 hour salt spray, 200°C s Designates corrosion resistant olive drab cadmium W plate aluminum, 500 hour extended salt spray, I I EMI –50dB@10 GHz specification min., 175°C I 4. & 5. INSERT AVAILABILITY Shell Size- Military Shell Commercial Service Total Contact Size Insert Size- Insert Basic Part# Shell Rating Contacts 22D 20 16 12 12 8 8 Arrangement Arrangement & Insert Arrg. Coax Coax Twinax Code 11-2 N/A 88/91-556508 I 2 2 11-35 N/A 06 M 13 13 11-98 N/A 07 I 6 6 13-4 N/A 10 I 4 4 13-8 N/A 11 I 8 8 13-35 N/A 14 M 22 22 13-98 N/A 13 I 10 10 15-5 N/A 18 II 5 5 15-15 N/A 23 I 15 14 1 15-18 N/A 22 I 18 18 15-19 N/A 19 I 19 19 15-35 N/A 20 M 37 37 15-97 N/A 21 I 12 8 4 17-6 E-6 27 I 6 6 17-8 E-8 28 II 8 8 17-26 E-26 29 I 26 26 17-35 E-35 30 M 55 55 17-99 E-99 31 I 23 21 2 19-11 F-11 37 II 11 11 19-32 F-32 39 I 32 32 19-35 F-35 40 M 66 66 21-11 G-11 47 I 11 11 21-16 G-16 48 II 16 16 21-35 G-35 49 M 79 79 21-39 G-39 51 I 39 37 2 21-41 G-41 50 I 41 41 23-21 H-21 57 II 21 21 23-35 H-35 58 M 100 100 23-53 H-53 59 I 53 53 23-54 H-54 61 M 53 40 9 4 23-55 H-55 60 I 55 55 25-4 J-4 71 I 56 48 8 25-19 J-19 66 I 19 19 25-20 J-20 74 N 30 10 13 4 3 25-24 J-24 72 I 24 12 12 25-29 J-29 67 I 29 29 25-35 J-35 68 M 128 128 25-43 J-43 69 I 43 23 20 A 25-46 J-46 73 I 46 40 4 2* 25-61 J-61 70 I 61 61 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 71
TV Breakaway Fail-Safe Lanyard Release Plug Military (D38999/29 & D38999/30) 38999 III 6. MILITARY LANYARD 7. MILITARY ALTERNATE KEYING POSITION LENGTH CODE For alternate positions of connector (to prevent II cross-mating) (N indicates normal). I Table II Key & Keyway AR° or BR° CR° DR° SJT Lanyard Shell Arrangement AP° or or or Length Size Identification BSC BP° CP° DP° Letter BSC BSC BSC Access Lanyard Lanyard Code Length Length For Part Aquacon (in.) ± .236 (mm) ± 6.0 Number N* 120 240 4.016 102 A A 132 248 I 4.528 115 B 7, B 80 230 I NA NA I 5.000 127 C 7H C 140 275 s 5.512 140 D D 155 234 e 6.024 153 E E 131 197 i 6.535 166 F r N* 105 140 215 265 e 7.008 178 G A 102 132 248 320 S 7.520 191 H B 80 118 230 312 7.992 203 I 9 C 35 140 205 275 8.503 216 J D 64 155 234 304 9.016 229 K E 91 131 197 240 9.528 242 L 10.000 254 M N* 95 141 208 236 10.512 267 N 11, A 113 156 182 292 11.024 280 P 13, B 90 145 195 252 11.535 293 R and C 53 156 220 255 12.008 305 S 15 D 119 146 176 298 12.520 318 T E 51 141 184 242 13.031 331 U N* 80 142 196 293 14.016 356 V A 135 170 200 310 15.000 381 W 17 B 49 169 200 244 16.024 407 X and C 66 140 200 257 19 17.008 432 Y D 62 145 180 280 18.031 458 Z E 79 153 197 272 N* 80 142 196 293 A 135 170 200 310 21, 23, B 49 169 200 244 and C 66 140 200 257 25 D 62 145 180 280 E 79 153 197 272 N* 80 142 188 293 A 135 170 188 310 25L, 33, B 49 169 188 244 and C 66 140 188 257 37 D 62 145 188 280 E 79 153 188 272 RECEPTACLE PLUG (FRONT FACE SHOWN) (FRONT FACE SHOWN) MAIN MAIN KEYWAY KEYWAY AR˚ AP˚ BSC BSC BR˚ BP˚ BSC BSC DBSRC˚ CBSRC˚ CBSPC˚ DBSPC˚ A 72 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
TV Breakaway Fail-Safe Lanyard Release Plug Commercial (88-5565 & 91-5565) 38999 HOW TO ORDER - COMMERCIAL III Ordering procedure for example part number 88-556529-EP is shown below: II I 1. 2. 3. 4. 5. 6. Service Connector Type Shell Size & Required Lanyard Contact Type/Alternate SJT Class Identification Insert Arrg. Code Field Length Code Keying Position Access 88 -5565 29 0 E P Aquacon 1. SERVICE CLASS 2. CONNECTOR TYPE IDENTIFICATION S Designates corrosion resistant olive drab cadmium plate over Designates MIL-DTL-38999, Series III Tri-Start 88 nickel, 500 hour extended salt spray, EMI –50dB @ 10 GHz speci- -5565 Lanyard Release Plug e fication min., 175°C r i e Designates electroless nickel plated aluminum, optimum EMI 91 shielding effectiveness –65dB @ 10 GHz specification min., 48 s hour salt spray, 200°C I I These are standard finishes. Consult Amphenol Aerospace for other variations. I 3. SELECT A COMMERCIAL SHELL SIZE & 4. REQUIRED FIELD INSERT ARRANGEMENT CODE MIL-DTL-38999, see insert availability chart on page 71. 0 THE REQUIRED FIELD IS ALWAYS A 0 5. SELECT A LANYARD 6. SELECT A CONTACT TYPE/ALTERNATE LENGTH CODE KEYING POSITION P designates pin, S designates socket for normal positioning of Lanyard contacts. When an alternate position of the connector is required Length to prevent cross-mating, a different letter (other than P or S) is Lanyard Lanyard Code used. See alternate positioning on page 72, then convert to Length Length For Part Amphenol Commercial coding by the following chart. (in.) ± .236 (mm) ± 6.0 Number 4.016 102 A 4.528 115 B Pin Contacts Socket Contacts 5.000 127 C MS Letter Amphenol letter MS Letter Amphenol Letter 5.512 140 D PN P (normal) SN S (normal) 6.024 153 E 6.535 166 F PA G SA H 7.008 178 G PB I SB J 7.520 191 H PC K SC L 7.992 203 I 8.503 216 J PD M SD N 9.016 229 K PE R SE T 9.528 242 L 10.000 254 M 10.512 267 N 11.024 280 P 11.535 293 R 12.008 305 S 12.520 318 T 13.031 331 U 14.016 356 V 15.000 381 W 16.024 407 X 17.008 432 Y 18.031 458 Z A Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 73
Fail-Safe Lanyard Release Plug-Crimp, Metal Military (D38999/29 & D38999/30), Commercial (88-5565 & 91-5565) 38999 PART NUMBER BUILDER Page 71-73 III ONLINE CONFIGURATOR www.amphenol-aerospace.com II MILITARY l STAINLESS STEEL a I D38999/29 Pin ci 88-5565 D38999/30 Socket r 91-5565 SJT e m Access m o Aquacon C I I I s METAL e ri .374 MAX e 9.50 MAX OUTER SLEEVE MOVEMENT S DURING UNMATING THREAD RELEASE .359 MAX 9.12 MAX D B LANYARD PULLED TAUT AGAINST A .500 ±.031 12.70 ±.79 DIA MANDREL BLUE BAND † 1.781 MAX V THREAD 45.24 MAX METRIC 2.375 MAX 60.33 MAX LANYARD LENGTH (See Lanyard Length Table) † Blue band indicates rear release contact retention system Inches D Max Shell Size MS Shell Size Code B Max Accessory Dia. 11 B 1.846 1.109 13 C 1.972 1.250 15 D 2.079 1.375 17 E 2.205 1.500 19 F 2.301 1.625 21 G 2.472 1.750 23 H 2.594 1.875 25 J 2.705 2.000 Millimeters MS Shell Size D Max Shell Size Code B Max Accessory Dia. V Thread Metric 11 B 46.89 28.17 M15X1.0-6g 13 C 50.09 31.75 M18X1.0-6g 15 D 52.81 34.93 M22X1.0-6g 17 E 56.01 38.10 M25X1.0-6g 19 F 58.45 41.28 M28X1.0-6g 21 G 62.79 44.45 M31X1.0-6g 23 H 65.89 47.63 M34X1.0-6g A 25 J 68.71 50.08 M37X1.0-6g 74 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
TV Breakaway Fail-Safe Lanyard Release Military (D38999/31) Type 1 & 2 for MIL-STD-1760 38999 Applications- Lanyard Release Plug III II I HOW TO ORDER - BY MILITARY PART NUMBER FAIL-SAFE D38999/31 SJT Ordering procedure for example part number D38999/31WE20PN1 is shown below: Access 1. 2. 3. 4. 5. 6. 7. 8. Aquacon DOD Number Spec Sheet Service Lanyard Length Insert Contact Style Alternate Keying Type Prefix Number Class Code Arrangement Position Number S D38999/ 31 W E 20 P N 1 e r 1. DOD NUMBER PREFIX 5. INSERT ARRANGEMENT ie MIL-DTL-38999, 11 25-11 s D38999/ Series III Tri-Start Connectors 20 25-20 II I 2. SPECIFICATION SHEET NUMBER 6. CONTACT STYLE-P & A ARE VALID OPTIONS 31 Designates Lanyard Release Plug for P Replaces the “no designation” option in the PIN on revision C MIL-STD-1760 with pin contacts and earlier revision of the Mil-Spec. A Designates supplied less contacts. 3. SERVICE CLASS Electroless nickel plated aluminum, F optimum EMI shielding effectiveness –65dB @ 10 GHz 7. ALTERNATE KEYING POSITION specification min., 48 hour salt spray, 200°C N Is required for normal position. Corrosion resistant olive drab W cadmium plate aluminum, 500 hour extended salt spray, EMI –50dB @ 10 GHz specification min., 175°C 8. TYPE NUMBER 4. LANYARD LENGTH CODE TYPE 1, 2 OR 6. SEE DRAWINGS ON PAGE 76. Lanyard Lanyard Lanyard Length Code for Length Length Part Number For accessories for lanyard release plugs see Accessories section. (in.) ±.236 (mm.) ± 6.0 MILITARY 6.024 153.0 E D38999/31 6.535 166.0 F 7.008 178.0 G TYPE 6 7.520 191.0 H 88-555875/76 7.992 203.0 I 91-555875/76 8.504 216.0 J 9.016 229.0 K TYPE 2 9.528 242.0 L 88-558518/19 91-558518/19 TYPE 1-Longer Shell T3W-16B25-XXXX A Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 75
TV Breakaway Fail-Safe Lanyard Release Military (D38999/31) for MIL-STD-1760 Crimp, Metal PART NUMBER BUILDER Page 75 38999 MILITARY III PIN CONTACTS ONLY, SHELL SIZE 25 ONLY D38999/31 II TYPE 6 TYPE 2 .374 MAX TYPE 6 I .21.0504 MMAAXX 9O.U50T EMRA SXLEEVE MOVEMENT 88-555875/76 SJT ODUURTEINRG S ULNEMEVAET IMNGO VEMENT .359 MAX DTHURREINAGD URNEMLEAATISNEG .93.5192 MMAAXX 91-555875/76 THREAD RELEASE 9.12 MAX Access TYPE 2 Aquacon 25.00.0800 MMAAXX ** 25.00.0800 MMAAXX ** 88-558518/19 ACCESS. 2.008 MAX ACCESS. 2.705 MAX 91-558518/19 DIA 51.00 MAX DIA 68.71 MAX I I I TYPE 1 s T3W-16B25-XXXX e MTHERTERAICD 14.26.8875 MMAAXX BBALUNED† MTHERTERAICD 1.781 MAX BLUE eri M1.307-6Xg0.100R 25.10.3506 MMAAXX M1.307-6Xg 26.043.573.532 4MM MAAAXXX BAND† 0.100R S LANYARD LENGTH LANYARD LENGTH (See Lanyard Length Table) (See Lanyard Length Table) TRI-START LANYARD SEPARATION FORCES .72.8101 MMIINN .93.5192 MMAAXX SShizeell S(tlrbasig. hmt aPxl.u)g 15 Degree Pull (lbs. max.) FULL THREAD 25 90 100 2.000 MAX INSERT AVAILABILITY 5A0C.8C0E MSASX. 25.10.0080 MMAAXX TYPE 1 FAIL SAFE D38999/31 FOR MIL-STD-1760 DIA (LONGER SHELL) METRIC BLUE TMH3R7XEAD 2.499 MAX BAND† † Blue band indicates rear release S A B 1.0-6g0.100R 63.47 MAX contact retention system R C LANYARD LENGTH * * L.5a0n0y a±r .d1 p3 u dlleiad. Mtaaunt dargealinst a P Z 5 T D (See Lanyard Length Table) All dimensions for reference only N Y 4 1 U E 7 6 M 3 2 F PIN CONTACT DATA FOR MIL-STD-1760 X W V L G Contact Service Total K H Insert Arrangement Rating Contacts 20 16 12 (Coax) 8 (Twinax) J 25-20 N 30 10 13 4 3 25-20 PRIMARY INTERFACE CONTACTS FOR 25-20 PATTERN SIGNAL SET Standard Contacts Shell Arrg. Number of Size Service Contact A Size Number Contacts Contacts Rating Location Pin Socket B 3 8 Twinax A, H, K M39029/90-529 M39029/91-530 H 2,3 M39029/28-211 M39029/75-416 J 4 12 Coax W, 5 M39029/102-558 M39029/103-559 C C, D, E, F, G L K 25 -20 13 16 N J, M, N, M39029/58-364 M39029/56-352 D P, R, T, U, Y, Z F E B, G, L, S, 10 20 N V, X, 1, 4, M39029/58-363 M39029/56-351 6, 7 25-11 AUXILIARY POWER Contact Size SIGNAL SET Insert Service Total Arrangement Rating Contacts 20 10 (power) Contact A 25-11 N 11 2 9 Legend 8 (twinax) 10 (power) 12 (coax) 16 20 76 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
TV Breakaway Fail-Safe Lanyard Release Commercial version of D38999/31, Type 6 38999 QUICK-DISCONNECT WITH AN AXIAL PULL OF LANYARD III Amphenol offers a commercial version of D38999/31 series III, type 6 connectors. Built from the II same time-tested and quality components used in its Mil-Spec counterpart, Amphenol’s I commercial variant is designed to accept a wider variety of insert arrangements the Mil-Spec does not include. Available in shell size 25, these fail-safe connectors adopt an incredible SJT amount of versatility without sacrificing performance or durability. Consult Amphenol Aerospace for more information. Access Aquacon FEATURES AND BENEFITS • More versatile than the mil-spec S • 25 lanyards lengths e r • Available in all size 25 arrangements i e • Low force separation capabilities s • Compatible with all mil-spec backshells I and accessories I . 591 + -.0.00030 .359 MAX • Mates to existing D38999 receptacles I .014 + .010 - .003 PIN INSERT TOWER .280 MIN FULL THD. .218 ±.017 .066 + .010 .583 + .005 - .003 - .001 MASTER KEY PIN INSERT TOWER .490 MIN SOCKET INSERT Ø2.000 MAX Ø2.008 MAX .047 BLUE BAND 2.030 MAX LANYARD LENGTH CODE .591 +.003 .359 MAX -.000 .014 + .010 - .003 PIN INSERT TOWER .280 MIN FULL THD. .218 ±.017 .066 + .010 .583 + .005 - .003 - .001 MASTER KEY PIN INSERT TOWER .490 MIN SOCKET INSERT Ø2.000 MAX Ø2.008 MAX .047 BLUE BAND 2.030 MAX LANYARD LENGTH CODE A 8 (twinax) 10 (power) 12 (coax) 16 20 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 77
TV Breakaway Fail-Safe Lanyard Release Connector Commercial (88-725010, 88-725014, 88-725041) Version of D38999/31 Type 6 38999 HOW TO ORDER PDS-250-1 III 1. 2. 3. 4. 5. II Service Class Shell Insert Arrg. Alternate Keying Lanyard Length Code I Style Position (End A) 88 725010- 04 P K SJT Access 1. FINISH* 3. INSERT ARRANGEMENT 4. KEYING 5. LANYARD LENGTH CODE Aquacon 88- Olive Drab Cadmium 04 25-4 Key Pin Socket Lanyard Position Length 91- Electroless Nickel 07 25-7 Lanyard Lanyard Code For II * Contact Amphenol for 11 25-11 N P S (inL.e) n±g .t2h3 6 (mLmen) g±t h6. 0 NuPmarbte r I availability of other finishes. A G H s 17 25-17 4.016 102 A B I J 4.528 115 B ie 2. SHELL STYLE 20 25-20 C K L 5.000 127 C r 24 25-24 5.512 140 D e 725010- D38999/31 Type 6 D M N 6.024 153 E S 26 25-26 725014- Extended E R T 6.535 166 F Backskirt 29 25-29 7.008 178 G 725041- Integrated 35 25-35 7.520 191 H Banding Platform 7.992 203 I 37 25-37 8.503 216 J 41 25-41 9.016 229 K 9.528 242 L 43 25-43 10.000 254 M 46 25-46 10.512 267 N 11.024 280 P 61 25-61 11.535 293 R 62 25-62 12.008 305 S 90 25-90 12.520 318 T 13.031 331 U F4 25-F4 14.016 356 V 187 25-187 15.000 381 W 16.024 407 X 17.008 432 Y 18.031 458 Z INSERT ARRANGEMENTS SInhseelrl tS Aizrreg &. f or: VUWTXsSrtYquREpvZEDFPDFnwLCGLCGNaKHMKHABJBJxAmbBLAyckCKzhdDJegfEHFG 1671521561129812222462338232944215463569064667878777624888421779593859994 FG EAH BD C GH FL AJEK DBC Series III TV 25-04 25-07 25-08 25-11*** Service Rating I M Twinax N Number of Contacts 48 8 97 2 8 2 9 Contact Size 20 16 22D 8 Twinax 8 Twinax 20 10 U A B RPNSZT paqnmbwvrkcushtdegVf CWGDEF K JL U NTM V PARS B CED MNPXRY3ZS47 W5A61BT2UCVDFE MLN PYX RZ aAS UTB CED SInhseelrl tS Aizrreg &. f or: M YL K JX H H G F L K J H G K JW VH G F Series III TV 25-17 25-19 25-20*** 25-24 Service Rating M I N I A Number of Contacts 36 6 19 10 13 3 4 12 12 Contact Size 22D 8 Twinax 12 20 16 8 Twinax 12 Coax 16 12 78 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
Insert Arrangements Commercial (88-725010 & 88-725014) Version of D38999/31 Type 6 38999 III II SInhseelrl tS Aizrreg &. f or: 10191 1117822421398 12135617220221261415354 NMPLaRKbZ YJSf cAeTXHd UWGBVFCED 741184125423553467548875098711983210944110154111251121825 RPSNTdeMcUf bLqpg hrAnKVkJamWBZHYXCGDFE SIAA qJcuTca e csosn Series III TV 25-26 25-29 25-35 25-37 S Service Rating I I M I Number of Contacts 16 5 4 29 128 37 e r Contact Size 20 12 8 Coax 16 22D 16 i e s I I I SInhseelrl tS Aizrreg &. f or: MLNWKXPcYJmkVjdsnb trepHAUqiZhgGRaBSFTCDE TUVSWRhkmXPgnvYNwufZAMpxt qBLsraeCKbcdDJEHFG SRTPpUqnNmrVksMAhtzAyWL ugAKxvfXwJYeBdZHcaCbGDFE UVTWsSXrqtREYpFEFuPnDMGZDaNMGCNmNCBPHvLMBPLHkJLjJKbAKwAKicAzxByhdJgfCeDHGEF Series III TV 25-41 25-43 25-46 25-61 Service Rating N/Inst. I I I Number of Contacts 22 3 11 2 3 23 20 40 4 2 61 Contact Size 22D 20 16 12 Coax 8 Twinax 20 16 20 16 8 Coax † 20 SInhseelrl tS Aizrreg &. f or: 76 DC 85 14 AB 23 SRTPUpqnNmrVzskMAhtAyWL guKAvxfXJewYBdZHcabCGDFE 222102192138321547346295136746368081256053169945227575614866033164451425168245642742259354633153354054341513524241313617098 811707243211966410313635261161281747 1815 1387 11814217063216417175252115858419621501 Series III TV 25-62 25-90 25-F4 25-187 HD Service Rating I I Size 22D=M, Balance =I N Number of Contacts 8 4 40 4 2 49 13 4 187 Contact Size 16 8 20 16 8 Twinax 22D 16 12 23 Ground Plane Only SPECIALS 1324 46 6779 M A 5 36 57 90 L e N P B G F F A 12 9989 JK bcdtrs ufp vgnwhmkjRST CD H D B C A E G B 3 a Z X V U E 100 H Y W E A 4 101 C B D C Shell Size & 122335455666788997 G F Insert Arrg. for: Series III TV 25-92 25-97 25-16 25L-3 25L-7 Service Rating M M M II II Number of Contacts 92 9 26 3 13 6 2 1 2 7 Contact Size 22D 16 22D 16 12 20 4 8 4 8 A Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 79
TV Breakaway Fail-Safe Lanyard Release Connector Commercial (88-725014 & 88-725041) Version of D38999/31 Type 6 38999 88-725041 INTEGRATED BANDING PLATFORM III II I SJT R Access 2.186 MAX Aquacon Ø1.400 I REF I 2 PLACES I s e i r e S Ø1.456 REF 2 PLACES .216 REF .255 REF .379 REF .419 REF 88-725014 EXTENDED BACKSKIRT 2.534 REF 1.747 .787 REF REF .280 MINIMUM FULL THREAD R A 80 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
D38999 Type Hybrid Breakaway – Series III Lower Profile Lanyard Release Plug, Crimp 38999 METAL SHELLS WITH COMPOSITE OPERATING SLEEVE III New Hybrid Lanyard Breakaway Fail-Safe connector with a composite thermoplastic outer operating sleeve for greater durability. II This new hybrid breakaway is the breakaway of choice for the Navy F-18 I Program. Amphenol’s hybrid lanyard design offers greater durability over D38999 aluminum and composite designs because of its ability to handle SJT abuse taken after weapons release. Access Other advantages include: Aquacon • Lower profile compared to full metal breakaway Fail-Safe connectors S • Less weight e r This Hybrid Breakaway meets the applicable requirements of i New Hybrid Lanyard Release Plugs e MIL-DTL-38999/31 including random & sine vibration, ice resistance, fluid (Metal inside shells and Composite, s immersion and hydrolytic stability tests. lower profile outer sleeves) (Test reports are available upon request). I I I Currently the hybrid breakaway is available in shell sizes 25 and 17. It uses standard inserts available for breakaway plugs sizes 25 and 17, and is also available with inserts 25-20 and 25-11 for MIL-STD-1760. These hybrid connectors will accommodate the standard backshells for breakaway connectors shown on Accessories section or the backshell section. CONDITION/TEST DESCRIPTION REFERENCE Consult Amphenol Aerospace for Durability 400 complete mating/unmating cycles MIL-DTL-38999/31D ordering of the new hybrid High Impact Shock Nine hammer blows from 1,3 and 5 feet, MIL-S- 901D breakaway connectors. three each in three axes on mounting panel. Vibration 10 to 2000Hz in three perpendicular axes, MIL-STD-202F, Method 204 4 hours in each axis for a total of 12 hours with no fracturing or breaking of parts. Ice Resistance Pull tested after conditioned with Ice water MIL-DTL-38999/31D at -18C for 35 minutes. Fail Safe Rotationaly unmated 180° from full mate MIL-DTL-38999/31D Disengagement position and pull tested in both a straight direction and at 15°. High Speed Pull Separa- 100 cycles at 30 feet per second. MIL-DTL-38999/31D tion STORES MANAGEMENT TYPE II, RAIL LAUNCH Plugs and Receptacles that meet MIL-STD-1760 Amphenol provides a Breakaway Rail Launch connector that is designed for use on aircraft that carry rail launch missiles such as AMRAAM. These connectors are designed for blindmating of stores on rail launch applica- tions. They consist of a buffer plug and a missile receptacle that meet the specifications of MIL-STD-1760 Stores Management. Other features and benefits include: • Designed to MIL-C-83538 specifications • Bayonet and push pull coupling • Use standard MIL-DTL-38999 crimp termination with power, coax and twinax contacts also available • Buffer provides flame barrier • Buffers are replaceable Consult Amphenol Aerospace for more information and ordering. Stores Management Type II Rail Launch Connectors A Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 81
MIL-DTL-38999/ 27599, Series II JT MIL-DTL-38999/ 27599, Series I LJT Series I LJT Series II JT FEATURES & BENEFITS Amphenol® LJT and JT Series subminiature cylindrical connectors are qualified to MIL-DTL-38999*, Series I and II respectively. These con nectors were developed to meet the needs of the aerospace industry, and provided the impetus for development of the MIL-C-38999 specifications, which has been superseded by MIL-DTL-38999. Meeting or exceeding MIL-DTL-38999 requirements, Amphenol® JT/LJT connectors feature: • Lightweight, Space Saving Design • Contact Protection - 100% scoop-proof LJT design prevents bent pins and short circuits dur ing mating • Quick Positive Coupling - 3 point bayonet lock system • Mismating Eliminated - with 5 key/keyway design • Error Proof Alternate Positioning - insured by different key/ keyway locations • EMI Shielding - grounding fingers standard in LJT Series; optional in JT Series • Nine Shell Sizes and a Variety of Shell Styles • Contact Options - size 8, 10, 12, 16, 20, 22M and 22D Crimp, Solder, PCB, Wire wrap, Coax, Twinax, Triax, Thermocouple, Fiber Optic and Fil ter • Fixed Solder Contacts - Amphenol MIL-DTL-38999 Series I LJT and II JT, are available in solder versions as both Commercial and Military qualified to MIL-DTL-27599 • Hermetic - air leakage limited to 1 X 10-7 cm3 per second optional • “Breakaway” Lanyard Release Style - available in LJT plugs. Provides quick disconnect of the connector plug and receptacle with axial pull on the lanyard. See pages 94-96. • Inventory Support Commonality - uses stan dard MIL-DTL-38999 contacts, insert arrangements and application tools. • RoHS Compliant Product Available - Consult Amphenol Aerospace Operations. TABLE OF CONTENTS MIL-DTL-38999, Series I and II Shell Size & Insert Arrangement Availability 2-5 Insert Arrangement Drawings 6-10 PCB Insert Arrangements 14-28 Contact rating/Service Rating/Sealing Plugs 29-31 Series II 84-111 Series I 112-141 82 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
MIL-DTL-38999, Series II JT MIL-DTL-38999, Series I LJT 38999 III COMPONENTS II Shell components are impact extruded or machined bar stock aluminum. Standard plating on shell com ponents is cadmium over I nickel. Many finishes are optional (see “Specifications” page 32). Hermetic seal receptacles are available in carbon steel or stainless SJT steel shells. Dependable 5 key/keyway polarization with bayonet lock Access coupling is incorpo rated to aid and assure positive mating. Aquacon Insert material is a rigid dielectric with excellent electrical characteris- tics, providing durable protec tion for molded-in solder type contacts. S Contrasting letter or number designations are used on insert faces. e r A fluorinated silicone interfacial seal wafer is fea tured on the mating MIL-DTL-38999 i e face of “crimp type pin” inserts. This assures complete electrical Series I LJT s isolation of pins when connector halves are mated. In addition, a main joint gasket is installed in the receptacle for moisture sealing between I I connector halves. Both features are also available for hermetic , receptacles. I CONTACTS Maximum design flexibility is built into the JT/LJT Series, with a minimum of 2 to a maximum of 128 circuits per connector in a wide variety of contact arrangements. Contacts are available in sizes 8, 10, 12, 16, 20, 22, 22D and 22M with standard 50 micro inch minimum gold plating (100 micro inches optional). All socket contacts are probe proof. Crimp type rear removable contacts are featured in JT-R and LJT-R connectors. Solder termination contacts are also available, as well as PCB, wire wrap, thermocouple, fiber optic, coaxial, triaxial and twinax contact options. MIL-DTL-38999 OPTIONAL FEATURES Series II JT High temperature capability of 392°F is available only in JTS or LJTS crimp type connectors. High temperature versions feature gold plated contacts, high temperature shell plating, stainless steel cou pling nut spring, and epoxy inserts/fluorinated sili cone grommet combination. Standard temperature capability for both solder and crimp is 302°F. The JTN or LJTN type connectors are available for NOresistance 2 4 provided they are mated, and un-grommeted rear faces are suitably protected. For information on Fail-Safe Lanyard Release style plugs, see pages 141. Where proof of high reliability and lot control is required, MS approved equivalents to most propri etary JT and LJT connectors are available. * MIL-DTL-38999 Series I supersedes MIL-C-38999 Series I. MIL-DTL-38999 Series II supersedes MIL-C-38999 Series II. Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 83
MIL-DTL-38999/ 27599, Series II JT B TABLE OF CONTENTS FOR SECTION B MIL-DTL-38999, Series II JT PCB: Shell Size & Insert Arrangement Availability. . . . 2-5 PCB Wall Mounting Receptacle (JTPQ00R). . . . 105 Insert Arrangement Drawings . . . . . . . . . 6-10 PCB Box Mounting Receptacle, Back Panel PCB Insert Arrangements . . . . . . . . . . 14-28 (JTP02R) . . . . . . . . . . . . . . . . . 106 Contact rating/Service Rating/Sealing Plugs . . . 29-31 PCB jam Nut Receptacle (JT07) . . . . . . . . 107 How to Order (Military). . . . . . . . . . . . 85-86 PCB Wall Mounting Receptacle Hermetic (JT00). . 108 How to Order (Commercial). . . . . . . . . . 87-89 PCB box Mounting Receptacle Hermetic (JT02). . 109 JT Shell Styles: PCB Jam Nut Receptacle Hermetic (JT07) . . . . 110 PCB Solder Mounting Receptacle Hermetic (JTI) . 111 Crimp Wall Mounting Receptacle JT00R (MS27472) 90 Crimp Wall Mounting Receptacle for Back Panel Accessories: Mounting JTPQ00R (MS27497) . . . . . . . . 91 Section F . . . . . . . . . . . . . . . . . 164-183 Crimp Line Receptacle JT01R . . . . . . . . . 92 Crimp Box Mounting Receptacles JT02RE (MS27499), JT02RE(053) (MS27513) . . . . . . 93 Crimp Box Mounting Receptacle for Back Panel Mounting JTP02R (MS27508) . . . . . . . . . 94 Crimp Jam Nut Receptacle JT07R (MS27474) . . 95 Crimp Jam Nut Receptacle (Miniature Jam Nut Mounting Dimensions) JTL07R . . . . . . . . 96 Crimp Straight Plug JT06R (MS27473) . . . . . 97 Crimp Straight Plug with Grounding Fingers JTG06R (MS27484) . . . . . . . . . . . . . 98 Crimp 90° Plug JT08R (MS27500) . . . . . . . 99 HERMETIC: Hermetic Wall Mounting Receptacle JT00 (MS27475), Hermetic Box Mounting Receptacle JT02 (MS27476) . . . . . . . . . . . . . . 100 Hermetic Jam Nut Receptacle JT07 (MS27477 & MS27483) Hermetic Solder Mounting Receptacle JTI (MS27478 & MS27508) . . . . . . . . . . . 101 Solder Wall Mounting Receptacle JT00 (MS27334), Solder Box Mounting Receptacle JT02 (MS27335) . 102 Solder Straight Plug JT06 (MS27336), Solder Straight Plug with Grounding Ring JTG06A . 103 Solder Jam Nut Receptacle JT07 (MS27337), Solder 90° Plug JT08 . . . . . . . . . . . . 104 B 84 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
Military to Commercial Shell Style Conversion Table How to Order (Military) MILITARY DESCRIPTION COMMERCIAL 38999 MS27472 Crimp Wall Mounting Receptacle JT00 III MS27497 Crimp Wall Mounting Receptacle JTPQ00 II (Back Panel Mounting) MS27499 Crimp Box Mounting Receptacle JT02, JTS02, JTN02 I MS27513 Crimp Box Mounting Receptacle with grommet JT02, JTS02, JTN02 SJT MS27508 Crimp Box Mounting Receptacle JTP02, JTPN02, JTPS02 Access (Back Panel Mounting) Aquacon MS27473 Crimp Straight Plug JT06, JTS06, JTN06 MS27484 Crimp Straight Plug with Grounding Fingers JTG06, JTNG06 S MS27474 Crimp Jam Nut Receptacle JT07, JTS07, JTN07 e PCB: MS27500 Crimp 90° plug JT08, JTS08, JTN08 ri e PCB Wall Mounting Receptacle (JTPQ00R). . . . 105 MS27475 Hermetic Wall Mounting Receptacle JT00 s PCB Box Mounting Receptacle, Back Panel MS27476 Hermetic Box Mounting Receptacle JT02, JTS02 I (JTP02R) . . . . . . . . . . . . . . . . . 106 MS27477 Hermetic Jam Nut Receptacle I PCB jam Nut Receptacle (JT07) . . . . . . . . 107 MS27478 Hermetic Solder Mounting Receptacle JTSIY PCB Wall Mounting Receptacle Hermetic (JT00). . 108 MIL-DTL-27599 PCB box Mounting Receptacle Hermetic (JT02). . 109 MS27334 Solder Wall Mounting Receptacle JT00 PCB Jam Nut Receptacle Hermetic (JT07) . . . . 110 MS27335 Solder Box Mounting Receptacle JT02 PCB Solder Mounting Receptacle Hermetic (JTI) . 111 MS27336 Solder Straight Plug JT06 Accessories: MS27337 Solder Jam Mounting Receptacle JT07 Section F . . . . . . . . . . . . . . . . . 164-183 HOW TO ORDER - MILITARY SERIES II 1. 2. 3. 4. 5. 6. 7. MS Number Service Class Shell Size Finishes Insert Contact Style Alternate Keying Arrangement (P or S) Position MS27472 E 14 A 18 P A 1. MS NUMBER SERIES II JT MS27472 Crimp Wall Mount Receptacle MS27497 Crimp Wall Mount Receptacle (Back Panel Mounting) MS27499 Crimp Box Mounting Receptacle MS27513 Crimp Box Mounting Receptacle with grommet MS27508 Crimp Box Mounting Receptacle (Back Panel Mounting) MS27473 Crimp Straight Plug MS27484 Crimp Straight Plug with Grounding Fingers MS27474 Crimp Jam Nut Receptacle MS27500 Crimp 90° plug 2. HERMETIC SERVICE CLASS MS27475 Hermetic Wall Mounting Receptacle WALL MOUNT (475) MS27476 Hermetic Box Mounting Receptacle BOX MOUNT (476) MS27477 Hermetic Jam Nut Receptacle JAM NUT (477) MS27478 Hermetic Solder Mounting Receptacle SOLDER MOUNT (478) MIL-DTL-27599 Y Hermetically interfacial seal MS27334 Solder Wall Mount Receptacle MS27335 Solder Box Mounting Receptacle MS27336 Solder Straight Plug Service Class continues on next page. MS27337 Solder Jam Mounting Receptacle B Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 85
MIL-DTL-38999/27599, Series II JT How to Order (Military) 38999 2. SERVICE CLASS III CRIMP SOLDER BOX II WALL MOUNT BOX MOUNT WALL MOUNT JAM NUT MOUNT (472) (499) (334) (337) I (335) BOX MOUNT SJT WALL MOUNT GROMMET STRAIGHT BPM (497) PLUG (336) Access (513) STRAIGHT BOX MOUNT Aquacon PLUG (473) BPM (508) STRAIGHT I 90° Plug (500) I PLUG GF (484) s e JAM NUT (474) i r e Environmental crimp applications. Box Mount versions using E E S spacer grommets are not environmental. Potting crimp applications. Supplied with spacer grommet and P P P potting boot.5. INSERT ARRANGEMENT Environmental applications. Supplied without rear accessories. T T T See table on page 2-5 Design provides serrations on rear threads of shells. 1. 2. 3. 4. 5. 6. 7. MS Number Service Class Shell Size Finishes Insert Contact Style Alternate Keying Arrangement (P or S) Position MS27472 E 14 A 18 P A 3. & 5. SHELL SIZE 4. FINISHES 6. CONTACTS See table on page 2-5 Military P Pin Contacts Finish Finish Data S Socket Contacts Cadmium plated nickel A Shell Size & Insert Arrange- base 175°C ment are on pages 2-5. First Olive drab cadmium plate B number represents Shell Size, nickel base 175°C second number is the Insert Electroless nickel 200°C F NORMAL Arrangement. Place Shell Size Electroless nickel, space B A D C ROTATION in box 3 and Insert Arrange- compatible 200°C LETTERS ment in box 5. Anodic coating (Alumilite) AB C 200°C Chromate treated (Iridite 14-2) 125°C Passivated steel 200°C E 10˚ JT REF Nickel-PTFE 175°C RELATIVE POSSIBLE POSITION OF ROTATED MASTER KEYWAY (front face of receptacle shown) 7. SELECT AN ALTERNATE KEYING POSITION JT Key/Keyway Rotation “A” designates Alternate keying connector assembly. Other basic alternate keys AB ANGLE OF ROTATION (Degrees) are “B”, “C” and “D”. No letter required for normal rotation (no rotation) position. Shell Size Normal A B C D A plug with a given rotation letter will mate with a receptacle with the same rotation 8 100° 82° - - 118° letter. The AB angle for a given connect or is the same whether it contains pins or sockets. Only the master key/keyway rotates in the shell, and the minor keys are 10 100° 86° 72° 128° 114° fixed. 12 100° 80° 68° 132° 120° AB angles shown are viewed from the front face of the connect or, a receptacle is shown below. The angles for the plug are exactly the same except the direction of 14 100° 79° 66° 134° 121° rotation is opposite of that shown for the receptacle. 16 100° 82° 70° 130° 118° 18 100° 82° 70° 130° 118° The “N” designation is not referenced in part number, it is omitted. 20 100° 82° 70° 130° 118° 22 100° 85° 74° 126° 115° B 24 100° 85° 74° 126° 115° 86 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
MIL-DTL-38999/27599, Series II JT How to Order (Commercial) 38999 1. 2. 3. 4. 5. 6. III Type & Style Service Shell Size- Contact Alternate Strain Relief/Finish Variation Suffix Class Insert Arrg. Type Position II JT00 RT 9-35 P B SR (014) I MIL-DTL-38999, SERIES II SJT Standard Chemical Miniature Miniature Mounting Miniature Mounting High Junior and Fuel Mounting Dimensions/ Dimensions/ Access Temperature Tri-Lock Resistant Dimensions Chemical Resistant High Temperature Aquacon Wall Mounting Receptacle JT00 JTS00 JTN00 - - - p m Box Mounting Receptacle JT02 JTS02 JTN02 - - - ri S e C Line Receptacle JT01 JTS01 JTN01 - - - e cl Jam Nut Receptacle JT07 JTS07 JTN07 JTL07 JTLN07 JTLS07 r pta Wall Mounting Receptacle (Back Panel) JTPQ00 JTPS00 JTPN00 ie e c s Re Box Mounting Receptacle (Back Panel) JTP02 JTPS02 JTPN02 I I Straight Plug JT06 JTS06 JTN06 s E g 90° Plug JT08 JTS08 JTN08 L u Y Pl 90° Plug with Grounding Fingers JTG08 JTNG08 T S & E P Wall Mounting Receptacle (Back Panel) 88/91 See page 105 for part number order guide Y 56973 T OR ard Box Mounting Receptacle (Back Panel) 88/91 See page 106 for part number order guide T o 56974 C B NE uit Jam Nut Receptacle 88/91 See page 107 for part number order guide N c 56975 CO d Cir Wall Mounting Receptacle (Hermetic) 10-62643 See page 108 for part number order guide nte Box Mounting Receptacle (Hermitic) 10-62646 See page 109 for part number order guide Pri Jam Nut Receptacle (Hermetic) 10-62644 See page 110 for part number order guide Solder Mount Receptacle (Hermetic) 10-62645 See page 111 for part number order guide Wall Mounting Receptacle JT00 JTS00 JTN00 c eti Box Mounting Receptacle JT02 JTS02 JTN02 m Jam Nut Receptacle JT07 JTS07 JTN07 JTL07 JTLN07 JTLS07 r e H Solder Mounting Receptacle JTI JTSI JTNI Wall Box Straight Jam Nut 90° Plug Solder Mounting Mounting Plug Receptacle Mounting Receptacle Receptacle Receptacle B Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 87
MIL-DTL-38999/ 27599, Series II JT How to Order (Commercial) 38999 1. 2. 3. 4. 5. 6. 2. SELECT A SERVICE CLASS Type & Style Service Shell Size- Contact Alternate Strain Relief/Finish Variation Suffix III Class Insert Arrg. Type Position JT00 RT 9-35 P B SR (014) II I 2. SERVICE CLASS CRIMP SOLDER SJT 90° Access WALL JAMNUT WALL STRAIGHT STRAIGHT BOX MOUNT PLUG MOUNT (JTL) MOUNT PLUG PLUG GR Aquacon GR WALL BOX MOUNT BOX MOUNT 90° PLUG I BACKPANEL MOUNT I BPM s LINE JAM NUT e i r STRAIGHT e T S JPLUG SIITRAIGHT PsLUG GF e i JrAM NUT e S Environmental crimp applications. Box Mount RE RE versions using spacer grommets are not environmental. Potting crimp applications. Supplied with spacer RP RP P P P grommet and potting boot. Environmental applications. Supplied without RT RT rear accessories. Design provides serrations on rear threads of shells. A A A General applications- applicable with strain relief. Pressurized applications- applicable with C strain relief. 2. HERMETIC SERVICE CLASS WALL MOUNT BOX MOUNT JAM NUT SOLDER MOUNT Y Hermetically interfacial seal Hermetic applications- Fused compression glass sealed inserts. Leakage rate less than .01 micron cu. ft./hr. (1 x 10-7 H cc/sec.) at 15 psi differential. 3. SELECT A SHELL SIZE & 1. 2. 3. 4. 5. 6. INSERT ARRANGEMENT SEE PAGE 2-5 Type & Style Service Class Shell Size- Contact Alternate Special Insert Arrg. Type Position Variations First number represents Shell Size, 22-2 P second number is the Insert Arrangement. 4. SELECT A CONTACT TYPE Designates P Pin Contacts S Socket Contacts B 88 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
MIL-DTL-38999/ 27599, Series II JT How to Order (Commercial) 38999 NORMAL B A D C III 1. 2. 3. 4. 5. 6. ROTATION LETTERS Connector Service Class Shell Size Contact Type Alternate Special AB II Type Insert Arrg. Position Variations 2. SERVICE CLASS A I CRIMP SOLDER SJT 90° WALL JAMNUT WALL STRAIGHT STRAIGHT 5. SELECT AN 10˚ JT REF Access BOX MOUNT PLUG MOUNT (JTL) MOUNT PLUG PLUG GR ALTERNATE KEYING POSITION GR RELATIVE POSSIBLE POSITION Aquacon WALL “A” designates Alternate keying connector assembly. Other basic OF ROTATED MASTER KEYWAY BOX MOUNT BOX MOUNT 90° PLUG alternate keys are “B”, “C” and “D”. No letter required for normal (front face of receptacle shown) BACKPANEL MOUNT S BPM rotation (no rotation) position. JT Key/Keyway Rotation e LINE JAM NUT r AB ANGLE OF ROTATION (Degrees) ie A plug with a given rotation letter will mate with a receptacle with the STRAIGHT same rotation letter. The AB angle for a given connect or is the same Shell Size Normal A B C D s PLUG whether it contains pins or sockets. Only the master key/keyway rotates 8 100° 82° - - 118° I in the shell, and the minor keys are fixed. I STRAIGHT AB angles shown are viewed from the front face of the connec tor, a re- 10 100° 86° 72° 128° 114° PLUG GF ceptacle is shown below. The angles for the plug are exactly the same 12 100° 80° 68° 132° 120° except the direction of rotation is opposite of that shown for the recep- JAM NUT tacle. 14 100° 79° 66° 134° 121° 16 100° 82° 70° 130° 118° Environmental crimp applications. Box Mount The “N” designation is not referenced in part number, it is omitted. RE RE versions using spacer grommets are not 18 100° 82° 70° 130° 118° environmental. 20 100° 82° 70° 130° 118° Potting crimp applications. Supplied with spacer RP RP P P P 22 100° 85° 74° 126° 115° grommet and potting boot. Environmental applications. Supplied without 24 100° 85° 74° 126° 115° RT RT rear accessories. Design provides serrations on rear threads of shells. A A A General applications- applicable with strain relief. Pressurized applications- applicable with C strain relief. 1. 2. 3. 4. 5. 6. Military Finish Finish Plus Finish Connector Service Class Shell Size- Contact Type Alternate Special Finish Data Suffix “SR” Suffix Type Insert Arrg. Position Variations ( ) Cadmium plated nickel A (SR) base 175°C 6. SELECT A STRAIN Olive drab cadmium plate B (014) (386) RELIEF OPTION OR FINISH nickel base 175°C VARIATION SUFFIX Electroless nickel 200°C F (023) (424) Strain Relief Options: “SR” designates a Electroless nickel, space (453) (467) strain relief clamp. Strain reliefs are available compatible 200°C only on Service Class “A”, “C” and “RE” (see Anodic coating (Alumilite) step 2. Service Class) Finish Variation Suffix: C (005) (300) 200°C See finish variations available in table to your right. Chromate treated (Iridite (011) (344) 14-2) 125°C Passivated steel 200°C E - - Nickel-PTFE 175°C (045) (582) B Zinc-Nickel Plated 175°C (033) Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 89
Wall Mounting Receptacle - Crimp Military (MS27472 & MS27479), Commercial (JT00, JTS00 & JTN00) (SR) 38999 III PART NUMBER BUILDER Page 85-89 II MILITARY l JT00RT, JT00RE, JT00RP a I MS27472E i JTS00RT, JTS00RE, JTS00RP c MS27472P r JTN00RT, JTN00RE, JTN00RP SJT e MS27472T m Access MS27479E m Aquacon MS27479T o C +.006 +.006 +.000 .38–0.000 L3 +.000 .38–0.000 L2 I I –.005 –.005 .322 .322 s ±.031 e .200 i r e S N N KK2 S R (TP) V ±.031 .200 R S Commercial Military Commercial Military (TP) * JT00RT-XX-XXX MS27472T * JT00RE-XX-XXX MS27472E ** JTS00RT-XX-XXX MS27479T ** JTS00RE-XX-XXX MS27479E *** JTN00RT-XX-XXX *** JTN00RE-XX-XXX T (4 HOLES) +.006 +.006 +.000 .38–0.000 L1 +.000 .38–0.000 L –.005 –.005 .322 .322 N F1 N KK1 KK F ±.031 ±.031 .200 .200 Commercial Military Commercial .005 DIA M * JT00RP-XX-XXX MS27472P * JT00RE-XX-XXX (SR) * Standard Junior Tri-Lock ** JTS00RP-XX-XXX ** JTS00RE-XX-XXX (SR) ** High temperature version *** JTN00RP-XX-XXX *** JTN00RE-XX-XXX (SR) *** Clear iridite finish (gold color), NO resistant 2 4 F Dia. N V Thread KK1 Shell +.010 F1 Dia. L1 +.001 S T UNEF Class KK Dia. KK2 Dia. Size –.025 ±.010 L Max. Max. L2 Max. L3 Max. –.005 R (TP) ±.016 ±.005 2A (Plated) Max. Max. Max. 8 .125 .444 1.094 .609 .547 .500 .473 .594 .812 .120 .4375-28 .812 .625 .578 10 .188 .558 1.094 .609 .547 .500 .590 .719 .938 .120 .5625-24 .875 .750 .703 12 .312 .683 1.094 .609 .547 .500 .750 .812 1.031 .120 .6875-24 1.000 .875 .828 14 .375 .808 1.344 .609 .547 .500 .875 .906 1.125 .120 .8125-20 1.125 1.000 .953 16 .500 .909 1.344 .609 .547 .500 1.000 .969 1.219 .120 .9375-20 1.188 1.125 1.078 18 .625 1.034 1.344 .609 .547 .500 1.125 1.062 1.312 .120 1.0625-18 1.438 1.250 1.203 20 .625 1.159 1.344 .609 .547 .500 1.250 1.156 1.438 .120 1.1875-18 1.438 1.375 1.328 22 .750 1.284 1.469 .609 .547 .500 1.375 1.250 1.562 .120 1.3125-18 1.625 1.500 1.453 24 .800 1.409 1.469 .688 .547 .500 1.500 1.375 1.688 .147 1.4375-18 1.719 1.625 1.578 B All dimensions for reference only. 90 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
Wall Mounting Receptacle (Back Panel) - Crimp Military (MS27497), Commercial (JTPQ00 & JTPSQ00) 38999 III PART NUMBER BUILDER Page 85-89 II MILITARY l JTPQ00RE, JTPQ00RP, JTPQ00RT I a MS27497E i JTPSQ00RT c SJT MS27497P r e MS27497T m Access m +.000 +.000 Aquacon –.005 –.005 o .447 .438 .447 C MAX. .500 MAX. S P P e r i e s S I R (TP) AD N AD N KK2 I SS V +.000 +.000 –.005 –.005 .322 .169 MAX. .322 .169 MAX. R Commercial Military Commercial Military (TP) * JTPQ00RT-XX-XXX MS27497T * JTPQ00RE-XX-XXX MS27497E S ** JTPSQ00RT-XX-XXX T (4 HOLES) +.000 +.000 .447–.005 L1 .447–.005 L P P AD N F1 KK1 AD N KK F +.000 +.000 –.005 –.005 .322 .169 MAX. .322 .169 MAX. Commercial Military Commercial .005 DIA M * JTPQ00RP-XX-XXX MS27497P * JTPQ00RE-XX-XXX (SR) * Standard Junior Tri-Lock ** High temperature version F Dia. N P Max. V Thread AD KK1 KK2 SS Dia. Shell +.010 F1 Dia. L L1 +.001 Panel S T UNEF Class Dia. KK Dia. Dia. +.000 Size –.025 ±.010 Max. Max. –.005 Thickness R (TP) ±.016 ±.005 2A (Plated) ±.005 Max. Max. Max. –.016 8 .125 .444 1.140 .468 .473 .142 .594 .812 .120 .4375-28 .516 .781 .625 .578 .563 10 .188 .558 1.140 .468 .590 .142 .719 .938 .120 .5625-24 .633 .844 .750 .703 .680 12 .312 .683 1.140 .468 .750 .142 .812 1.031 .120 .6875-24 .802 .969 .875 .828 .859 14 .375 .808 1.375 .468 .875 .142 .906 1.125 .120 .8125-20 .927 1.094 1.000 .953 .984 16 .500 .909 1.375 .468 1.000 .142 .969 1.219 .120 .9375-20 1.052 1.154 1.125 1.078 1.108 18 .625 1.034 1.375 .468 1.125 .142 1.062 1.312 .120 1.0625-18 1.177 1.406 1.250 1.203 1.233 20 .625 1.159 1.375 .468 1.250 .142 1.156 1.438 .120 1.1875-18 1.302 1.406 1.375 1.328 1.358 22 .750 1.284 1.516 .468 1.375 .142 1.250 1.562 .120 1.3125-18 1.427 1.594 1.500 1.453 1.483 All d2i4mensio.n8s0 f0or refe1r.e4n0c9e on1ly..500 .540 1.500 .142 1.375 1.688 .147 1.4375-18 1.552 1.688 1.625 1.578 1.610 B Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 91
Line Receptacle - Crimp Commercial (JT01, JTS01 & JTN01) 38999 III PART NUMBER BUILDER Page 85-89 II l JT01RE, JT01RP, JT01RT a I i JTS01RE, JTS01RP, JTS01RT c r JTN01RE, JTN01RP, JTN01RT .891 MAX. .938 MAX. SJT e m .380 .380 Access m .322 +–..000006 .322 +–..000006 Aquacon o +.000 +.000 C –.005 –.005 I I s N N KK e i r e C V S S .580 .580 ±.025 ±.025 Commercial Commercial * JT01RT-XX-XXX * JT01RE-XX-XXX ** JTS01RT-XX-XXX ** JTS01RE-XX-XXX *** JTN01RT-XX-XXX *** JTN01RE-XX-XXX S L L1 .380 .380 .322 +.006 .322 +.006 –.000 –.000 +.000 +.000 –.005 –.005 N F KK1 N KK2 F1 .580 .580 ±.025 ±.025 Commercial Commercial * JT01RP-XX-XXX * JT01RE-XX-XXX (SR) ** JTS01RP-XX-XXX ** JTS01RE-XX-XXX (SR) *** JTN01RP-XX-XXX *** JTN01RE-XX-XXX (SR) * Standard Junior Tri-Lock ** High temperature version *** Clear iridite finish (gold color), NO resistant 2 4 F1 Dia. N Dia. V Thread Shell F Dia. +.010 L1 +.001 S +.017 UNEF Class KK KK1 Dia. Size C Max. +.010 –.025 L Max. Max. –.005 –.016 2A (Plated) Dia. Max. Max. KK2 Max. 8 .965 .444 .125 1.031 1.562 .473 .812 .4375-28 .578 .625 .812 10 1.089 .558 .188 1.031 1.562 .590 .938 .5625-24 .703 .750 .875 12 1.183 .683 .312 1.031 1.562 .750 1.031 .6875-24 .828 .875 1.000 14 1.277 .808 .375 1.031 1.812 .875 1.125 .8125-20 .953 1.000 1.125 16 1.371 .909 .500 1.031 1.812 1.000 1.219 .9375-20 1.078 1.125 1.188 18 1.465 1.034 .625 1.031 1.812 1.125 1.312 1.0625-18 1.203 1.250 1.438 20 1.589 1.159 .625 1.031 1.812 1.250 1.438 1.1875-18 1.328 1.375 1.438 22 1.715 1.284 .750 1.031 1.938 1.375 1.562 1.3125-18 1.453 1.500 1.625 24 1.838 1.409 .800 1.109 1.938 1.500 1.688 1.4375-18 1.578 1.625 1.719 All dimensions for reference only. B 92 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
Box Mounting Receptacle - Crimp Military (MS27499 & MS27513), Commercial (JT02) (053) 38999 PART NUMBER BUILDER Page 85-89 III II MILITARY l JT02RE a MS27499E i JTS02RE I c MS27513E r JTN02RE e SJT m Access m o Aquacon C +.006 –.000 S S .380 ±.031 e .200 +.000 r R (TP) –.005 i .322 e s I I R N KK (TP) Commercial S * JT01RE-XX-XXX ** JTS01RE-XX-XXX *** JTN01RE-XX-XXX T L (4 HOLES) Commercial Military * JT02RE-XX-XXX MS27499E ** JTS02RE-XX-XXX *** JTN02RE-XX-XXX +.006 .516 MAX. –.000 .380 .200±.031 +.000 –.005 .322 Commercial- With Grommet Military- With Grommet * JT02RE-XX-XXX (053) MS27513E ** JTS02RE-XX-XXX (053) *** JTN02RE-XX-XXX (053) N KK .005 DIA M L * Standard Junior Tri-Lock ** High temperature version *** Clear iridite finish (gold color), NO resistant 2 4 Shell N +.001 T Dia. KK Dia. Size L Max. –.005 R (TP) S ±.016 ±.005 Max. 8 .286 .473 .594 .812 .120 .438 10 .286 .590 .719 .938 .120 .563 12 .286 .750 .812 1.031 .120 .688 14 .286 .875 .906 1.125 .120 .813 16 .286 1.000 .969 1.219 .120 .938 18 .286 1.125 1.062 1.312 .120 1.047 20 .286 1.250 1.156 1.438 .120 1.172 22 .286 1.375 1.250 1.562 .120 1.297 24 .286 1.500 1.375 1.688 .147 1.422 All dimensions for reference only. B NOTE: For applications requiring an environmental seal, please refer to JT00R, page 91. Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 93
Box Mounting Receptacle (Back Panel Mounting) Military (MS27508), Commercial (JTP02, JTPS02 & JTPN02) 38999 III PART NUMBER BUILDER Page 85-89 II MILITARY l JTP02RE a I MS27508E i JTPS02RE c r JTPN02RE SJT e m Access m Aquacon o C I I s e +.006 ri +.000 .505–.000 e S –.005 .447 S R (TP) P R (TP) AD N KK S +.000 –.005 T .322 ±.031 (4 HOLES) .138 L Commercial Military * JTP02RE-XX-XXX MS27508E ** JTPS02RE-XX-XXX *** JTPN02RE-XX-XXX .005 DIA M * Standard Junior Tri-Lock ** High temperature version *** Clear iridite finish (gold color), NO resistant 2 4 P Max. Shell N +.001 Panel T Dia. AD Dia. KK Dia. Size L Max. –.005 Thickness R (TP) S ±.016 ±.005 ±.005 Max. 8 .225 .473 .147 .594 .812 .120 .516 .531 10 .225 .590 .152 .719 .938 .120 .633 .656 12 .225 .750 .152 .812 1.031 .120 .802 .828 14 .225 .875 .152 .906 1.125 .120 .927 .953 16 .225 1.000 .152 .969 1.219 .120 1.052 1.078 18 .225 1.125 .152 1.062 1.312 .120 1.177 1.203 20 .225 1.250 .179 1.156 1.438 .120 1.302 1.328 22 .225 1.375 .179 1.250 1.562 .120 1.427 1.453 24 .225 1.500 .169 1.375 1.688 .147 1.552 1.578 B 94 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
Jam Nut Receptacle Military (MS27474), Commercial (JT07, JTS07 & JTN07) (SR) 38999 PART NUMBER BUILDER Page 85-89 III II MILITARY l JT07RE, JT07RP, JT07RT a MS27474E i JTS07RE, JTS07RP, JT0S7RT I c MS27474P r JTN07RE, JTN07RP, JTN07RT e SJT MS27474T m m M .094+–..001101 M .094+–..001101 Access o .062 MIN.** .062 MIN** Aquacon C .109 MAX. .109 MAX. O RING O RING S e KK r i N N KK2 e C s F S (2 PLACES) I H I RR RR L3 L Z Z Commercial Commercial Military A * JT07RE-XX-XXX (SR) * JT07RE-XX-XXX MS27474E *** JTS07RE-XX-XXX (SR) *** JTS07RE-XX-XXX **** JTN07RE-XX-XXX (SR) **** JTN07RE-XX-XXX +.011 +.011 M .094–.010 M .094–.010 T .062 MIN.** .062 MIN.** .109 MAX. .109 MAX. O RING O RING KK1 N F1 N V Z Z RR L2 RR L1 H .059 Dia. Min. 3 lockwire holes. Commercial Military Commercial Military Formed lockwire hole design (6 holes) is optional. + “D” shaped mounting hole dimensions. * JT07RP-XX-XXX MS27474P * JT07RT-XX-XXX MS27474T * Standard Junior Tri-Lock *** JTS07RP-XX-XXX *** JTS07RT-XX-XXX ** Panel Thickness **** JTN07RP-XX-XXX **** JTN07RT-XX-XXX *** High temperature version **** Clear iridite finish (gold color), NO resistant 2 4 A+ F Dia. H Hex N Dia. T+ V Thread KK1 RR Thread Shell +.000 C +.010 F1 +.017 L L1 L2 L3 M +.001 S +.010 UNEF Z KK Dia. KK2 (Plated) Size –.010 Max. –.025 Dia. –.016 Max. Max. Max. Max. ±.005 –.005 ±.016 –.000 Class 2A ±.031 Max. Max. Max. Class 2A 8 .830 1.390 .125 .444 1.062 .484 .453 .563 1.047 .438 .473 1.250 .884 .4375-28 .144 .812 .625 .578 .8750-20UNEF 10 .955 1.515 .188 .558 1.188 .484 .453 .563 1.047 .438 .590 1.375 1.007 .5625-24 .144 .875 .750 .703 1.0000-20UNEF 12 1.084 1.640 .312 .683 1.312 .484 .453 .563 1.047 .438 .750 1.500 1.134 .6875-24 .144 1.000 .875 .828 1.1250-18UNEF 14 1.208 1.765 .375 .808 1.438 .484 .453 .563 1.297 .438 .875 1.625 1.259 .8125-20 .144 1.125 1.000 .953 1.2500-18UNEF 16 1.333 1.953 .500 .909 1.562 .484 .453 .563 1.297 .438 1.000 1.781 1.384 .9375-20 .144 1.188 1.125 1.078 1.3750-18UNEF 18 1.459 2.031 .625 1.034 1.688 .484 .453 .563 1.297 .438 1.125 1.890 1.507 1.0625-18 .144 1.438 1.250 1.203 1.5000-18UNEF 20 1.576 2.156 .625 1.159 1.812 .453 .422 .531 1.266 .464 1.250 2.016 1.634 1.1875-18 .188 1.438 1.375 1.328 1.6250-18UNEF 22 1.701 2.280 .750 1.284 2.000 .453 .422 .531 1.391 .464 1.375 2.140 1.759 1.3125-18 .188 1.625 1.500 1.453 1.7500-18UNS 24 1.826 2.405 .800 1.409 2.125 .375 .422 .609 1.391 .464 1.500 2.265 1.884 1.4375-18 .188 1.719 1.625 1.578 1.8750-16UN B All dimensions for reference only. Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 95
Jam Nut Receptacle - Crimp Commercial (JTL07, JTLS07 & JTLN07) (SR) 38999 III PART NUMBER BUILDER Page 85-89 II l JTL07RE, JTL07RP a I i JTLS07RE, JT0S7RP c r JTLN07RE SJT e m Access m M K Aquacon o P C O RING I I s e N S KK i r e M K H S P RR O RING Z L2 KK1 S Commercial N A * JTL07RP-XX-XXX *** JTLS07RP-XX-XXX F **** JTLN07RP-XX-XXX RR Z L T M K P C O RING Commercial * JTL07RE-XX-XXX (SR) *** JTLS07RE-XX-XXX (SR) N **** JTLN07RE-XX-XXX (SR) KK RR Z L1 Commercial H .059 Dia. Min. 3 lockwire holes. * JTL07RE-XX-XXX Formed lockwire hole design *** JTLS07RE-XX-XXX (6 holes) is optional. **** JTLN07RE-XX-XXX + “D” shaped mounting hole dimensions. * Miniature mounting dimensions *** High temperature version **** Clear iridite finish (gold color), NO resistant 2 4 P Panel A+ F Dia. H Hex K N Dia. Thickness T+ KK Shell +.000 C +.010 +.017 +.011 L L1 L2 M +.001 S +.010 Z Dia. KK1 RR Thread Size –.010 Max. –.025 –.016 –.010 Max. Max. Max. ±.005 –.005 Min. Max. ±.016 –.000 ±.026 Max. Max. Class 2A 8 .542 1.077 .125 .750 .125 1.062 .641 .375 .630 .473 .062 .125 .938 .572 .047 .688 .812 .5625-24UNEF 10 .669 1.203 .188 .875 .125 1.062 .641 .375 .630 .590 .062 .125 1.062 .697 .047 .812 .875 .6875-24UNEF 12 .830 1.390 .312 1.062 .125 1.062 .641 .375 .630 .750 .062 .125 1.250 .844 .047 .938 1.000 .8750-20UNEF 14 .955 1.515 .375 1.188 .125 1.062 .641 .375 .630 .875 .062 .125 1.375 1.007 .047 1.062 1.125 1.0000-20UNEF 16 1.084 1.640 .500 1.312 .125 1.062 .641 .375 .630 1.000 .062 .125 1.500 1.134 .047 1.188 1.188 1.1250-18UNEF 18 1.208 1.765 .625 1.438 .125 1.062 .641 .375 .630 1.125 .062 .125 1.625 1.259 .047 1.312 1.438 1.2500-18UNEF 20 1.333 1.953 .625 1.562 .156 1.062 .703 .328 .755 1.250 .062 .250 1.812 1.384 .172 1.469 1.438 1.3750-18UNEF 22 1.459 2.075 .750 1.688 .156 1.062 .703 .328 .755 1.375 .062 .250 1.938 1.507 .172 1.594 1.625 1.5000-18UNEF B 24 1.575 2.203 .800 1.812 .156 1.062 .703 .328 .755 1.500 .062 .250 2.062 1.634 .172 1.719 1.719 1.6250-18UNEF All dimensions for reference only. 96 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
Straight Plug Military (MS27473), Commercial (JT06, JTS06 & JTN06) (SR) 38999 PART NUMBER BUILDER Page 85-89 III II MILITARY l JT06RE, JT06RP, JT06RT a MS27473E i JTS06RE, JT0S6RP, JT0S6RT I c MS27473P r JTN06RE, JTN06RP, JTN06RT e SJT MS27473T m Access m o L L2 Aquacon C S e r i e KK1 KK2 s F1 I I .257+–..000023 .325 ±.025 .257+–..000023 .325 ±.025 Commercial Commercial Military * JT06RE-XX-XXX (SR) * JT06RE-XX-XXX MS27473E ** JTS06RE-XX-XXX (SR) ** JTS06RE-XX-XXX Q *** JTN06RE-XX-XXX(SR) *** JTN06RE-XX-XXX L1 L3 KK F V .257+–..000023 .325 ±.025 .257+–..000023 .325 ±.025 Commercial Military Commercial Military * JT06RP-XX-XXX MS27473P * JT06RT-XX-XXX MS27473T ** JTS06RP-XX-XXX ** JTS06RT-XX-XXX *** JTN06RP-XX-XXX *** JTN06RT-XX-XXX * Standard Junior Tri-Lock ** High temperature version ***Clear iridite finish (gold color), NO resistant 2 4 V Thread Modified P Panel F1 Dia. A+ F Dia. H Hex K N Dia. Thickness T+ KK Shell +.001 L L1 L2 L3 Q Dia Class 2A Modified Major KK Dia. KK1 KK2 Dia. Shell +.000 C +.010 +.017 +.011 L L1 L2 M +.001 S +.010 Z Dia. KK1 RR Thread Size F Dia. –.025 Max. Max. Max. Max. Max. UNEF Dia. Max. Max. Max. Size –.010 Max. –.025 –.016 –.010 Max. Max. Max. ±.005 –.005 Min. Max. ±.016 –.000 ±.026 Max. Max. Class 2A 8 .444 .125 1.562 1.000 .938 .891 .734 .4375-28 .421 – .417 .625 .812 .578 8 .542 1.077 .125 .750 .125 1.062 .641 .375 .630 .473 .062 .125 .938 .572 .047 .688 .812 .5625-24UNEF 10 .558 .188 1.562 1.000 .938 .891 .844 .5625-24 .542 – .538 .750 .875 .703 10 .669 1.203 .188 .875 .125 1.062 .641 .375 .630 .590 .062 .125 1.062 .697 .047 .812 .875 .6875-24UNEF 12 .683 .312 1.562 1.000 .938 .891 1.016 .6875-24 .667 – .663 .875 1.000 .828 12 .830 1.390 .312 1.062 .125 1.062 .641 .375 .630 .750 .062 .125 1.250 .844 .047 .938 1.000 .8750-20UNEF 14 .808 .375 1.812 1.000 .938 .891 1.141 .8125-20 .791 – .787 1.000 1.125 .953 14 .955 1.515 .375 1.188 .125 1.062 .641 .375 .630 .875 .062 .125 1.375 1.007 .047 1.062 1.125 1.0000-20UNEF 16 .909 .500 1.812 1.000 .938 .891 1.265 .9375-20 .916 – .912 1.125 1.188 1.078 16 1.084 1.640 .500 1.312 .125 1.062 .641 .375 .630 1.000 .062 .125 1.500 1.134 .047 1.188 1.188 1.1250-18UNEF 18 1.034 .625 1.812 1.000 .938 .891 1.391 1.0625-18 1.034 – 1.030 1.250 1.438 1.203 18 1.208 1.765 .625 1.438 .125 1.062 .641 .375 .630 1.125 .062 .125 1.625 1.259 .047 1.312 1.438 1.2500-18UNEF 20 1.159 .625 1.812 1.000 .938 .891 1.500 1.1875-18 1.158 – 1.154 1.375 1.438 1.328 20 1.333 1.953 .625 1.562 .156 1.062 .703 .328 .755 1.250 .062 .250 1.812 1.384 .172 1.469 1.438 1.3750-18UNEF 22 1.284 .750 1.938 1.000 .938 .891 1.625 1.3125-18 1.283 – 1.279 1.500 1.625 1.453 22 1.459 2.075 .750 1.688 .156 1.062 .703 .328 .755 1.375 .062 .250 1.938 1.507 .172 1.594 1.625 1.5000-18UNEF 24 1.409 .800 1.938 1.062 .938 .891 1.750 1.4375-18 1.408 – 1.404 1.625 1.719 1.578 24 1.575 2.203 .800 1.812 .156 1.062 .703 .328 .755 1.500 .062 .250 2.062 1.634 .172 1.719 1.719 1.6250-18UNEF B All dimensions for reference only. Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 97
Straight Plug (With Grounding Fingers) - Crimp Military (MS27484), Commercial (JTG06 & JTNG06) 38999 III PART NUMBER BUILDER Page 85-89 II MILITARY l JTG06RE, JTG06RP, JTG02RT a I MS27484E i JTNG06RE, JTNG06RP, JTNG06RT c MS27484P r SJT e MS27484T m Access m Aquacon o C I I s .938 MAX. e i r e S 1 KK 1 L GROUNDING FINGERS Q +.003 –.002 ±.025 .257 .325 Commercial Military F KK * JTG06RE-XX-XXX MS27484E ** JTNG06RE-XX-XXX GROUNDING FINGERS L +.003 –.002 ±.025 .257 .325 Commercial Military * JTG06RP-XX-XXX MS27484P ** JTNG06RP-XX-XXX GROUNDING FINGERS V +.003 –.002 ±.025 .257 .325 Commercial Military * JTG06RT-XX-XXX MS27484T ** JTNG06RT-XX-XXX * Plug with grounding fingers ** Clear iridite finish (gold color), N2O4 resistant V Thread Modified Q Shell L1 Dia Class 2A Modified Major KK Dia. KK1 Dia. Size F Dia. L Max. Max. Max. UNEF Dia. Max. Max. 8 .444 .891 1.000 .734 .4375-28 .421 – .417 .625 .578 10 .558 .891 1.000 .844 .5625-24 .542 – .538 .750 .703 12 .683 .891 1.000 1.016 .6875-24 .667 – .663 .875 .828 14 .808 .891 1.000 1.141 .8125-20 .791 – .787 1.000 .953 16 .909 .891 1.000 1.265 .9375-20 .916 – .912 1.125 1.078 18 1.034 .891 1.000 1.391 1.0625-18 1.034 – 1.030 1.250 1.203 20 1.159 .891 1.000 1.500 1.1875-18 1.158 – 1.154 1.375 1.328 22 1.284 .891 1.000 1.625 1.3125-18 1.283 – 1.279 1.500 1.453 B 24 1.409 .891 1.062 1.750 1.4375-18 1.408 – 1.404 1.625 1.578 All dimensions for reference only. 98 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
90° Plug - Crimp Military (MS27500), Commercial (JT08R, JTS08 & JTN08) 38999 PART NUMBER BUILDER Page 85-89 III II MILITARY l JT08RE, JT08RP a MS27500E i JTS08RE, JT0S8RP I c r JTN08RE, JTN08RP e SJT m Access m o Aquacon C L1 S e r i e Commercial s * JT08RP-XX-XXX ** JTS08RP-XX-XXX I FF I *** JTN08RP-XX-XXX +.003 –.002 ±.025 .257 .325 H Q K Commercial Military * JT08RE-XX-XXX MS27500E ** JTS08RE-XX-XXX *** JTN08RE-XX-XXX FF1 +.003 –.002 ±.025 .257 .325 L**** KK * Standard Junior Tri-Lock ** High temperature version *** Clear iridite finish (gold color), NO resistant 2 4 **** Dimensions L and X1 are applicable when the end of the screw is flush with the surface BB. X ****X1 -BB- Shell H K L1 Q Dia. X Min. X1 Max. FF1 KK Size ±.010 ±.010 L Max. Max. Max. Cable Cable FF Max. Max. Max. 8 .547 .156 1.578 1.125 .734 .082 .234 .438 .984 .755 10 .709 .188 1.578 1.156 .844 .082 .234 .516 1.016 .755 12 .829 .281 1.656 1.250 1.016 .114 .328 .594 1.078 .817 14 1.000 .438 1.844 1.406 1.141 .176 .457 .656 1.203 .943 16 1.021 .500 2.000 1.469 1.265 .238 .634 .719 1.265 1.067 18 1.145 .562 2.046 1.531 1.391 .208 .614 .781 1.328 1.149 20 1.270 .625 2.125 1.594 1.500 .302 .608 .844 1.359 1.399 22 1.395 .688 2.250 1.656 1.625 .302 .823 .906 1.421 1.399 24 1.520 .750 2.422 1.797 1.750 .332 .853 .969 1.703 1.587 B All dimensions for reference only. Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 99
Wall Mounting Receptacle -Hermetic Military (MS27475 & MS27482), Commercial (JT00 & JTS00) +.016 38999 +.016 –.005 .375 –.005 .375 III PART NUMBER BUILDER Page 85-89 S ±.005 S ±.005 .317 .308 MAX II R (TP) .317 .308 MAX MILITARY l JT00H, JT00Y a R (TP) I MS27475Y i JTS00Y c MS27482Y r SJT e m R Access S m R (TP) S Aquacon o (TP) C V I I T V s .005 DIA M T (4 HOLES) L e (4 HOLES) L N i Commercial Military r Shell L +.001 T e Size Max. –.005 R (TP) S ±.016 ±.005 V Thread Class 2A * JT00H-XX-XXX S 8 .234 .473 .594 .812 .120 .5625-24UNEF ** JT00Y-XX-XXX MS27475YXXDXXX *** JTS00Y-XX-XXX MS27482YXXEXXX 10 .234 .590 .719 .938 .120 .6875-24UNEF 12 .234 .750 .812 1.031 .120 .8125-20UNEF 14 .234 .875 .906 1.125 .120 .9375-20UNEF 16 .234 1.000 .969 1.219 .120 1.0625-18UNEF 18 .234 1.125 1.062 1.312 .120 1.1875-18UNEF 20 .234 1.250 1.156 1.438 .120 1.3125-18UNEF * Standard Junior Tri-Lock ** Interfacial seal wafer 22 .234 1.375 1.250 1.562 .120 1.4375-18UNEF *** High temperature version, interfacial seal 24 .313 1.500 1.375 1.688 .147 1.5625-18UNEF wafer with stainless steel shell Box Mounting Receptacle - Hermetic Military (MS27476), Commercial (JT02 & JTS02) +.016 +.016 S S –.005 –.005 .375 .375 PART NUMBER BUILDER Page 85-89 R (TP) R (TP) L L MILITARY l JT02H, JT02Y a MS27476Y i JTS02Y c r R S R S N N KK KK e (TP) (TP) m m o C T T ±.005 .3±0.080 M5AX .308 MAX (4 HOLES) (4 HOLES) .317 .317 .005 DIA M Commercial Military L N KK Shell +.006 +.001 S T +.001 * JT02H-XX-XXX Size –.015 –.005 R (TP) ±.016 ±.005 –.005 ** JT02Y-XX-XXX MS27476YXXDXXX 8 .051 .473 .594 .812 .120 .562 *** JTS02Y-XX-XXX MS27476YXXEXXX 10 .051 .590 .719 .938 .120 .672 12 .051 .750 .812 1.031 .120 .781 14 .051 .875 .906 1.125 .120 .906 * Standard Junior Tri-Lock 16 .051 1.000 .969 1.219 .120 1.031 ** Interfacial seal wafer 18 .051 1.125 1.062 1.312 .120 1.156 *** High temperature version, interfacial seal wafer with stainless steel shell 20 .051 1.250 1.156 1.438 .120 1.250 B 22 .080 1.375 1.250 1.562 .120 1.375 24 .080 1.500 1.375 1.688 .147 1.500 All dimensions for reference only. 100 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
Jam Nut Receptacle - Hermetic Military (MS27477 & MS27483), Commercial (JT07 & JTS07) C M 38999 C M Z PART NUMBER BUILDER Page 85-89 S (2 PLACES) S (2 PLACES) Z .06I2II MIN.** H H ..016029 MMIANX.** .10I9I MAX MILITARY l JT07H, JT07Y a MS27477Y ci JTS07Y O RING I O RING MS27483Y r e SJT m Access m A N A N o Aquacon C S e RR RR r i T e * Standard Junior Tri-Lock T H .059 Dia. Min. 3 lockwire holes. Formed lockwire hole design (6 holes) is optional. Commercial Military s + “D” shaped mounting hole dimensions. * JT07H-XX-XXX I ** Panel Thickness I *** JT07Y-XX-XX MS27477YXXDXXX *** Interfacial seal wafer **** JTS07Y-XX-XXX MS27483YXXEXXX **** High temperature version, interfacial seal wafer with stainless steel shell A+ H N T+ Shell +.000 C +.017 M +.001 S +.010 RR Thread Size –.010 Max. –.016 ±.005 –.005 ±.016 –.000 Z Max. Class 2A 8 .830 1.390 1.062 .438 .473 1.250 .884 .244 .8750-20UNEF 10 .955 1.515 1.188 .438 .590 1.375 1.007 .244 1.0000-20UNEF 12 1.084 1.640 1.312 .438 .750 1.500 1.134 .244 1.1250-18UNEF 14 1.208 1.765 1.438 .438 .875 1.625 1.259 .244 1.2500-18UNEF 16 1.333 1.953 1.562 .438 1.000 1.781 1.384 .244 1.3750-18UNEF 18 1.459 2.031 1.688 .438 1.125 1.890 1.507 .244 1.5000-18UNEF 20 1.576 2.156 1.812 .464 1.250 2.016 1.634 .218 1.6250-18UNEF 22 1.701 2.280 2.000 .464 1.375 2.140 1.759 .218 1.7500-18UNS 24 1.826 2.405 2.125 .464 1.500 2.265 1.884 .218 1.8750-16UN Solder Mounting Receptacle - Hermetic Military (MS27478 & MS27503), Commercial (JTI & JTSI) PART NUMBER BUILDER Page 85-89 Commercial Military * JTIH-XX-XXX MILITARY l JTIH, JTIY ** JTIY-XX-XX MS27478YXXDXXX a MS27478Y i JTSIY *** JTSIY-XX-XXX MS27503YXXEXXX c MS27503Y r +.011 e –.010 m GG .348 m o L C L N GG KK Shell +.011 +.001 +.011 +.001 Size –.010 –.005 –.010 –.005 8 .078 .473 .687 .562 N KK 10 .078 .590 .797 .672 12 .078 .750 .906 .781 14 .078 .875 1.031 .906 ±.005 .317 .340 MAX 16 .078 1.000 1.156 1.031 18 .078 1.125 1.281 1.156 All dimensions for reference 20 .078 1.250 1.375 1.250 * Standard Junior Tri-Lock only. Weld mounting hermetic 22 .107 1.375 1.500 1.375 ** Interfacial seal wafer receptacle also available. B *** High temperature version, Consult Amphenol Aerospace 24 .107 1.500 1.625 1.500 interfacial seal wafer with stainless steel shell for availability and dimensions. Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 101
Wall Mounting Receptacle - Solder Military (MS27334), Commercial (JT00 & JTN00) 38999 III PART NUMBER BUILDER Page 85-89 Military qualified to MIL-DTL-27599 II MILITARY l JT00A, JT00C, JT00P a I MS27334P i JTN00A, JTN00C, JTN00P * Standard Junior Tri-Lock c MS27334T r NOTE: For availability of back panel mounting SJT e types, consult Amphenol Aerospace. m Access m Aquacon o C I I s e i r e S Commercial Military Commercial Military Commercial *JT00P-XX-XXX MS27334P *JT00A-XX-XXX *JT00A-XX-XXX(SR) *JTN00P-XX-XXX *JT00C-XX-XXX MS27334T *JTN00A-XX-XXX(SR) *JTN00A-XX-XXX *JTN00C-XX-XXX(SR) + .005 DIA M *JTN00C-XX-XXX V Thread Modified F F1 N KK Shell Dia. +.010 L1 L3 +.001 R S T Size Modified Dia. KK1 Size Min. –.025 Max. LMax. Max. –.005 (TP) ±.016 ±.005 Class 2A Major Dia. Max. Max. 8 .312 .125 .422 .734 .234 .473 .594 .812 .120 .4375-28UNEF .421 - .417 .500 .812 10 .429 .188 .422 .734 .234 .590 .719 .938 .120 .5625-24UNEF .542 - .538 .625 .875 12 .543 .312 .422 .734 .234 .750 .812 1.031 .120 .6875-24UNEF .667 - .663 .750 1.000 14 .668 .375 .422 .797 .234 .875 .906 1.125 .120 .8125-20UNEF .791 - .787 .875 1.125 16 .793 .500 .422 .797 .234 1.000 .969 1.219 .120 .9375-20UNEF .916 - .912 1.000 1.188 18 .894 .625 .422 .797 .234 1.125 1.062 1.312 .120 1.0625-18UNEF 1.034 - 1.030 1.109 1.438 20 1.019 .625 .422 .859 .234 1.250 1.156 1.438 .120 1.1875-18UNEF 1.158 - 1.154 1.234 1.438 22 1.144 .750 .422 .859 .234 1.375 1.250 1.562 .120 1.3125-18UNEF 1.283 - 1.279 1.359 1.625 24 1.269 .800 .422 .922 .313 1.500 1.375 1.688 .147 1.4375-18UNEF 1.408 - 1.404 1.484 1.719 Box Mounting Receptacle - Solder Military qualified to MIL-DTL-27599 Military (MS27335), Commercial (JT02 & JTN02) PART NUMBER BUILDER Page 85-89 MILITARY al JT02A, JT02C, JT02P * Standard Junior Tri-Lock MS27335T i JTN02A, JTN02C, JTN02P NOTE: For availability of back panel mounting types, c r consult Amphenol Aerospace. + .005 DIA M e m N m Shell +.001 R S T KK o Size –.005 (TP) ± .016 ± .005 Max. C 8 .473 .594 .812 .120 .391 10 .590 .719 .938 .120 .508 12 .750 .812 1.031 .120 .622 14 .875 .906 1.125 .120 .749 16 1.000 .969 1.219 .120 .872 18 1.125 1.062 1.312 .120 .976 20 1.250 1.156 1.438 .120 1.101 22 1.375 1.250 1.562 .120 1.226 B 24 1.500 1.375 1.688 .147 1.351 All dimensions for reference only. 102 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
Straight Plug - Solder Military (MS27336), Commercial (JT06 & JTN06) 38999 Military qualified to MIL-DTL-27599 PART NUMBER BUILDER Page 85-89 III II MILITARY l JT06A, JT06P a MS27336P i JTN06A, JTN06P I c MS27336T r e SJT m Access m o Aquacon C S e r i e s I I Commercial *JT00A-XX-XXX(SR) *JTN00A-XX-XXX(SR) Commercial Military Commercial Military Commercial *JTN00C-XX-XXX(SR) *JT06P-XX-XXX MS27336P *JT06A-XX-XXX MS27336T *JT06A-XX-XXX(SR) *Standard Junior Tri-Lock *JTN06P-XX-XXX *JTN06A-XX-XXX *JTN06A-XX-XXX(SR) V Thread Modified H Shell F F+.010 +.010 L Q Size Modified KK Size Min. –.025 –.001 Max. LMax. LMax. Max. Class 2A Major Dia. Max. 8 .312 .125 .635 .812 .625 1.109 .734 .4375-28UNEF .421 - .417 .812 10 .429 .188 .734 .812 .625 1.109 .844 .5625-24UNEF .542 - .538 .875 12 .543 .312 .870 .812 .625 1.109 1.016 .6875-24UNEF .667 - .663 1.000 14 .668 .375 .996 .812 .625 1.172 1.141 .8125-20UNEF .791 - .787 1.125 16 .793 .500 1.122 .828 .625 1.172 1.265 .9375-20UNEF .916 - .912 1.188 18 .894 .625 1.246 .828 .625 1.172 1.391 1.0625-18UNEF 1.034 - 1.030 1.438 20 1.019 .625 1.372 .828 .625 1.234 1.500 1.1875-18UNEF 1.158 - 1.154 1.438 22 1.144 .750 1.496 .828 .625 1.234 1.625 1.3125-18UNEF 1.283 - 1.279 1.625 24 1.269 .800 1.622 .906 .688 1.297 1.750 1.4375-18UNEF 1.408 - 1.404 1.719 Straight Plug (With Grounding Ring) Military qualified to MIL-DTL-27599 Commercial (JTG06 & JTNG06) PART NUMBER BUILDER Page 85-89 * Plug with grounding fingers l JTG06A ** Coupling nut is clear iridite finish (gold color), shell and grounding a i JTNG06A fingers are gold plated N2O4 resistant. c r e V Thread Modified m H Dia. Q m Commercial Shell +.010 L Dia. Size Modified Size –.001 Max. Max. Class 2A Major Dia. o *JTG06A-XX-XXX C 8 .635 .625 .734 .4375-28UNEF .421 - .417 **JTNG06A-XX-XXX 10 .734 .625 .844 .5625-24UNEF .542 - .538 12 .870 .625 1.016 .6875-24UNEF .667 - .663 14 .996 .625 1.141 .8125-20UNEF .791 - .787 16 1.122 .625 1.265 .9375-20UNEF .916 - .912 18 1.246 .625 1.391 1.0625-18UNEF 1.034 - 1.030 20 1.372 .625 1.500 1.1875-18UNEF 1.158 - 1.154 22 1.496 .625 1.625 1.3125-18UNEF 1.283 - 1.279 24 1.622 .688 1.750 1.4375-18UNEF 1.408 - 1.404 B All dimensions for reference only. Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 103
Jam Mounting Receptacle - Solder Military (MS27337), Commercial (JT07 & JTN07) 38999 Military qualified to MIL-DTL-27599 III PART NUMBER BUILDER Page 85-89 II MILITARY l JT07A, JT07C, JT07P a I MS27337P i JTN07A, JTN07C, JTN07P c r SJT e m Access m Aquacon o C I I s e i r e S H .059 dia. min. 3 lockwire holes Commercial Military Commercial Commercial + “D” shaped mounting hole dimensions. *JT07P-XX-XXX MS27337P *JT07A-XX-XXX *JT07A-XX-XXX(SR) * Standard Junior Tri-Lock *JTN07P-XX-XXX *JT07C-XX-XXX *JTN07A-XX-XXX(SR) ** Panel thickness *JTN07A-XX-XXX *JTN07C-XX-XXX(SR) † O Ring not furnished with MS27337 *JTN07C-XX-XXX A+ H N T + RR Shell +.000 C F F+.010 +.017 L M +.001 S +.010 KK Thread Size –.010 Max. Min. –.025 –.016 Max. ±.005 –.005 ±.016 –.000 Max. Class 2A 8 .830 1.390 .312 .125 1.062 .666 .438 .473 1.250 .884 .812 .8750-20UNEF 10 .955 1.515 .429 .188 1.188 .666 .438 .590 1.375 1.007 .875 1.0000-20UNEF 12 1.084 1.640 .543 .312 1.312 .666 .438 .750 1.500 1.134 1.000 1.1250-18UNEF 14 1.208 1.765 .668 .375 1.438 .729 .438 .875 1.625 1.259 1.125 1.2500-18UNEF 16 1.333 1.953 .793 .500 1.562 .729 .438 1.000 1.781 1.384 1.188 1.3750-18UNEF 18 1.459 2.031 .894 .625 1.688 .729 .438 1.125 1.890 1.507 1.438 1.5000-18UNEF 20 1.576 2.156 1.019 .625 1.812 .765 .464 1.250 2.016 1.634 1.438 1.6250-18UNEF 22 1.701 2.280 1.144 .750 2.000 .765 .464 1.375 2.140 1.759 1.625 1.7500-18UNS 24 1.826 2.405 1.269 .800 2.125 .828 .464 1.500 2.265 1.884 1.719 1.8750-16UN 90° Plug - Solder Military qualified to MIL-DTL-27599 Commercial (JT08 & JTN08) PART NUMBER BUILDER Page 85-89 Shell H K L Q FF al JT08P Size Min. Min. Max. Max. Max. i JTN08P c 8 .396 .126 .891 .734 .391 r e 10 .532 .141 .906 .844 .438 m 12 .694 .173 .938 1.016 .516 m 14 .814 .266 1.031 1.141 .594 o C 16 .985 .423 1.188 1.265 .656 18 1.006 .485 1.250 1.391 .719 20 1.130 .547 1.312 1.500 .781 22 1.255 .610 1.375 1.625 .844 24 1.380 .673 1.516 1.750 .906 All dimensions for reference only. Commercial B *JT08P-XX-XXX *JTN08P-XX-XXX 104 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
PCB Wall Mounting Receptacle Commercial (JTPQ00R) 38999 III II S . 4 4 7 ..000005 I .438 MAX SJT R (TP) Access SS P PCB TAIL STICKOUT* PANEL .257-.200 FOR SIZES 16 & 20 CONTACTS Aquacon THICKNESS .268-.178 FOR SIZE 22D CONTACTS S e R S AD N ri (TP) e .062 .001 DIA. s FOR SIZE 16 CONTACTS I .019 .001 DIA. I .000 FOR SIZES 20 & T . 3 2 2 .005 22D CONTACTS V THREAD 4 HOLES 1. 2. 3. 4. 5. Contact PART # Shell Base Coded Insert Type/Alt. See chart below Finish Number Shell Size Arrg. Keying 88/91 569 73X - 35 P HOW TO ORDER 1. SELECT A SHELL FINISH: 4. SELECT AN INSERT ARRANGEMENT: 88 Designates olive drab cadmium plated Refer to insert availability chart on page 2-5 and pin-out connector shell illustrations on pages 14-28. Designates electroless nickel plated 91 -35 Designates Insert Arrangement Number connector shell Consult Amphenol Aerospace for ordering of composite styles. 2. BASE NUMBER: 5. CONTACT TYPE/ALTERNATE KEYING POSITIONS: 569 Base Number Refer to page 89 for alternate rotation letters to use. P Designates Pin Contacts in Normal Position 3. SELECT A CODED SHELL SIZE: S Designates Socket Contacts in Normal Position See chart below 731-739, designates size 9-25 shell size. Example: 731= Size 9 Shell + .005 DIA M Coded N P Max. T V Thread AD SS Dia. Shell Shell +.001 Panel R S Dia. Class 2A Dia. +.000 Size Size –.005 Thickness (TP) ±.016 ±.005 (Plated) ±.005 –.016 8 731 .473 .142 .594 .812 .120 .4375-28 UNEF .516 .563 10 732 .590 .142 .719 .938 .120 .5625-24 UNEF .633 .680 12 733 .750 .142 .812 1.031 .120 .6875-24 UNEF .802 .859 14 734 .875 .142 .906 1.125 .120 .8125-20 UNEF .927 .984 16 735 1.000 .142 .969 1.219 .120 .9375-20 UNEF 1.052 1.108 18 736 1.125 .142 1.062 1.312 .120 1.0625-18 UNEF 1.177 1.233 20 737 1.250 .142 1.156 1.438 .120 1.1875-18 UNEF 1.302 1.358 22 738 1.375 .142 1.250 1.562 .120 1.3125-18 UNEF 1.427 1.483 24 739 1.500 .142 1.375 1.688 .147 1.4375-18 UNEF 1.552 1.610 All dimensions for reference only. Most common options are shown; other options are available. B Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 105
PCB Box Mounting Receptacle (Back Panel Mounting) Commercial (JTP02R) 38999 III .006 II .505 .000 .000 I S . 4 4 7 .005 P R SJT PANEL THICKNESS (TP) PCB TAIL STICKOUT* Access .455-.403 FOR SIZES 16 &20 CONTACTS Aquacon .466-.409 FOR SIZE 22D CONTACTS I I R S AD N KK s (TP) e i r e S .062 .001 DIA. .000 T . 3 2 2 .005 FOR SIZE 16 CONTACTS .019 .001 DIA. 4 HOLES L FOR SIZES 20 & 22D CONTACTS 1. 2. 3. 4. 5. Contact PART # Shell Base Coded Insert Type/Alt. See chart below Finish Number Shell Size Arrg. Keying 88/91 569 74X - 35 P HOW TO ORDER 1. SELECT A SHELL FINISH: 4. SELECT AN INSERT ARRANGEMENT: Designates olive drab cadmium plated Refer to insert availability chart on page 2-5 and pin-out 88 connector shell illustrations on pages 14-28. Designates electroless nickel plated 91 connector shell -35 Designates Insert Arrangement Number Consult Amphenol Aerospace for ordering of composite styles. 2. BASE NUMBER: 5. CONTACT TYPE/ALTERNATE KEYING POSITIONS: 569 Base Number Refer to page 89 for alternate rotation letters to use. P Designates Pin Contacts in Normal Position 3. SELECT A CODED SHELL SIZE: S Designates Socket Contacts in Normal Position See chart below 741-749, designates size 9-25 shell size. Example: 741= Size 9 Shell + .005 DIA M Coded N P Max. T AD KK Shell Shell L +.001 Panel R S Dia. Dia. Dia. Size Size Max. –.005 Thickness (TP) ±.016 ±.005 ±.005 Max. 8 741 .225 .473 .147 .594 .812 .120 .516 .531 10 742 .225 .590 .152 .719 .938 .120 .633 .656 12 743 .225 .750 .152 .812 1.031 .120 .802 .828 14 744 .225 .875 .152 .906 1.125 .120 .927 .953 16 745 .225 1.000 .152 .969 1.219 .120 1.052 1.078 18 746 .225 1.125 .152 1.062 1.312 .120 1.177 1.203 20 747 .225 1.250 .179 1.156 1.438 .120 1.302 1.328 22 748 .225 1.375 .179 1.250 1.562 .120 1.427 1.453 24 749 .225 1.500 .169 1.375 1.688 .147 1.552 1.578 All dimensions for reference only. Most common options are shown; other options are available B 106 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
PCB Jam Nut Receptacle Commercial (JT07) 38999 C M + .011 III S (2 PLACES) .094 – .010 II H .062 MIN. PANEL THICKNESS I .109 MAX. SJT PCB TAIL STICKOUT* .272-.200 FOR SIZES 16 & 20 Access .283-.178 FOR SIZE 22D CONTACTS Aquacon N S .062 ± .001 DIA. FOR SIZE 16 CONTACTS e .019 ± .001 DIA. r i FOR SIZES 20 & 22D CONTACTS e s V THREAD I I L T* RR THREAD 1. 2. 3. 4. 5. Contact PART # Shell Base Coded Insert Type/Alt. See chart below Finish Number Shell Size Arrg. Keying 88/91 569 75X - 35 P HOW TO ORDER 1. SELECT A SHELL FINISH: 4. SELECT AN INSERT ARRANGEMENT: Designates olive drab cadmium plated Refer to insert availability chart on page 2-5 and pin-out 88 connector shell illustrations on pages 14-28. Designates electroless nickel plated 91 connector shell -35 Designates Insert Arrangement Number Consult Amphenol Aerospace for ordering of composite styles. 2. BASE NUMBER: 5. CONTACT TYPE/ALTERNATE KEYING POSITIONS: 569 Base Number Refer to page 89 for alternate rotation letters to use. P Designates Pin Contacts in Normal Position 3. SELECT A CODED SHELL SIZE: S Designates Socket Contacts in Normal Position See chart below 751-759, designates size 9-25 shell size. Example: 751= Size 9 Shell Coded A* H Hex N T* V Thread RR Thread Shell Shell +.000 C +.017 L M +.001 S +.010 Class 2A Class 2A Size Size –.010 Max. –.016 Max. ±.005 –.005 ±.016 –.000 (Plated) (Plated) 8 751 .830 1.390 1.062 .453 .438 .473 1.250 .884 .4375-28 UNEF .8750-20 UNEF 10 752 .955 1.515 1.188 .453 .438 .590 1.375 1.007 .5625-24 UNEF 1.0000-20 UNEF 12 753 1.084 1.640 1.312 .453 .438 .750 1.500 1.134 .6875-24 UNEF 1.1250-18 UNEF 14 754 1.208 1.765 1.438 .453 .438 .875 1.625 1.259 .8125-20 UNEF 1.2500-18 UNEF 16 755 1.333 1.953 1.562 .453 .438 1.000 1.781 1.384 .9375-20 UNEF 1.3750-18 UNEF 18 756 1.459 2.031 1.688 .453 .438 1.125 1.890 1.507 1.0625-18 UNEF 1.5000-18 UNEF 20 757 1.576 2.156 1.812 .422 .464 1.250 2.016 1.634 1.1875-18 UNEF 1.6250-18 UNEF 22 758 1.701 2.280 2.000 .422 .464 1.375 2.140 1.759 1.3125-18 UNEF 1.7500-18 UNS 24 759 1.826 2.405 2.125 .422 .464 1.500 2.265 1.884 1.4375-18 UNEF 1.8750-16 UN All dimensions for reference only. H .059 dia. min. 3 lockwire holes. B Most common options are shown; other options are available Formed lockwire hole design (6 holes) is optional. * “D” shaped mounting hole dimensions Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 107
PCB Wall Mounting Receptacle Hermetic Commercial (JT00) 38999 III +.016 II .375 –.005 I S .317 ±.005 PCB TAIL SJT R (TP) STICKOUT B .100 ±.03 Access D .200 ±.03 F .300 ±.03 Aquacon R S I (TP) I s Size 22 Ø.030 ±.0005 e 20 Ø.040 ±.001 V i 16 Ø.0625 ±.001 r T e (4 HOLES) L S 1. 2. 3. 4. 5. 6. Contact Type/ PART # Base Coded Insert Alt. Keying Shell Tail See chart below Number Shell Size Arrg. Position Finish Length 10-626 431 -35 P 1 B HOW TO ORDER 1. BASE NUMBER: 4. CONTACT TYPE/ALTERNATE KEYING POSITIONS: Base Number for MIL-DTL-38999 Series III Refer to page 89 for alternate rotation letters to use. 10-626 Hermetic with PCB Tail P Designates Pin Contacts in Normal Position S Designates Socket Contacts in Normal Position 2. SELECT A CODED SHELL SIZE: See chart below 431-439, designates size 9-25 5. SELECT A SHELL FINISH: shell size. 1 Hermetic seal, passivated Stainless Steel, 200°C 2 Hermetic seal, Stainless Steel w/Nickel Plate 3. SELECT AN INSERT ARRANGEMENT: 3 Carbon Steel w/reflowed tin plate Refer to insert availability chart on page 2-5 and pin-out illustrations on pages 14-28. 6. SELECT A TAIL LENGTH: B .100±.03 -35 Designates Insert Arrangement Number D .200±.03 F .300±.03 .005 DIA M N T Shell L +.001 S V Thread Size Part Number Max. –.005 R (TP) ±.016 ±.005 Class 2A 8 10-626431-XXX .234 .473 .594 .812 .120 .5625-24UNEF 10 432-XXX .234 .590 .719 .938 .120 .6875-24UNEF 12 433-XXX .234 .750 .812 1.031 .120 .8125-20UNEF 14 434-XXX .234 .875 .906 1.125 .120 .9375-20UNEF 16 435-XXX .234 1.000 .969 1.219 .120 1.0625-18UNEF 18 436-XXX .234 1.125 1.062 1.312 .120 1.1875-18UNEF 20 437-XXX .234 1.250 1.156 1.438 .120 1.3125-18UNEF 22 438-XXX .234 1.375 1.250 1.562 .120 1.4375-18UNEF 24 439-XXX .313 1.500 1.375 1.688 .147 1.5625-18UNEF B 108 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
PCB Box Mounting Receptacle Hermetic Commercial JT02 38999 III +.016 S –.005 PCB TAIL .375 STICKOUT II R (TP) L B .100 ±.03 D .200 ±.03 I F .300 ±.03 SJT Access R KK S N (TP) Aquacon Size 22 Ø.030 ±.0005 S 20 Ø.040 ±.001 e 16 Ø.0625 ±.001 r T ±.005 ie (4 HOLES) .317 s I I 1. 2. 3. 4. 5. 6. Contact Type/ PART # Base Coded Insert Alt. Keying Shell Tail See chart below Number Shell Size Arrg. Position Finish Length 10-626 461 -35 P 1 B HOW TO ORDER 1. BASE NUMBER: 4. CONTACT TYPE/ALTERNATE KEYING POSITIONS: Base Number for MIL-DTL-38999 Series III Refer to page 89 for alternate rotation letters to use. 10-626 Hermetic with PCB Tail P Designates Pin Contacts in Normal Position S Designates Socket Contacts in Normal Position 2. SELECT A CODED SHELL SIZE: See chart below 461-469, designates size 9-25 5. SELECT A SHELL FINISH: shell size. 1 Hermetic seal, passivated Stainless Steel, 200°C 2 Hermetic seal, Stainless Steel w/Nickel Plate 3. SELECT AN INSERT ARRANGEMENT: 3 Carbon Steel w/reflowed tin plate Refer to insert availability chart on page 2-5 and pin-out illustrations on pages 14-28. 6. SELECT A TAIL LENGTH: B .100±.03 -35 Designates Insert Arrangement Number D .200±.03 F .300±.03 .005 DIA M L N KK Shell +.006 +.001 S T +.001 Size Part Number –.015 –.005 R (TP) ±.016 ±.005 –.005 8 10-626461-XXX .051 .473 .594 .812 .120 .562 10 462-XXX .051 .590 .719 .938 .120 .672 12 463-XXX .051 .750 .812 1.031 .120 .781 14 464-XXX .051 .875 .906 1.125 .120 .906 16 465-XXX .051 1.000 .969 1.219 .120 1.031 18 466-XXX .051 1.125 1.062 1.312 .120 1.156 20 467-XXX .051 1.250 1.156 1.438 .120 1.250 22 468-XXX .080 1.375 1.250 1.562 .120 1.375 24 469-XXX .080 1.500 1.375 1.688 .147 1.500 B All dimensions for reference only. Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 109
PCB Jam Nut Receptacle Hermetic Commercial (JT07) 38999 III C M II S (2 PLACES) .062 MIN.** H .109 MAX I O RING SJT PCB TAIL Access LENGTH B .100 ±.03 Aquacon D .200 ±.03 F .300 ±.03 A N I I s Size 22 DIA .030 ±.0005 20 DIA .040 ±.001 e 16 DIA .0625 ±.001 i r e RR S T 1. 2. 3. 4. 5. 6. Contact Type/ PART # Base Coded Insert Alt. Keying Shell Tail See chart below Number Shell Size Arrg. Position Finish Length 10-626 441 -35 P 1 B HOW TO ORDER 1. BASE NUMBER: 4. CONTACT TYPE/ALTERNATE KEYING POSITIONS: Base Number for MIL-DTL-38999 Series III Refer to page 89 for alternate rotation letters to use. 10-626 Hermetic with PCB Tail P Designates Pin Contacts in Normal Position S Designates Socket Contacts in Normal Position 2. SELECT A CODED SHELL SIZE: See chart below 441-449, designates size 9-25 5. SELECT A SHELL FINISH: shell size. 1 Hermetic seal, passivated Stainless Steel, 200°C 3. SELECT AN INSERT ARRANGEMENT: 2 Hermetic seal, Stainless Steel w/Nickel Plate 3 Carbon Steel w/reflowed tin plate Refer to insert availability chart on page 2-5 and pin-out illustrations on pages 14-28. 6. SELECT A TAIL LENGTH: -35 Designates Insert Arrangement Number B .100±.03 D .200±.03 F .300±.03 A+ H T+ H .059 Dia. Min. 3 Shell +.000 C +.017 M N +.001 S +.010 RR Thread lockwire Size Part Number –.010 Max. –.016 ±.005 –.005 ±.016 –.000 Class 2A holes. Formed 8 10-626441-XXX .830 1.390 1.062 .438 .473 1.250 .884 .8750-20UNEF lockwire hole design (6 holes) 10 442-XXX .955 1.515 1.188 .438 .590 1.375 1.007 1.0000-20UNEF is optional. 12 443-XXX 1.084 1.640 1.312 .438 .750 1.500 1.134 1.1250-18UNEF 14 444-XXX 1.208 1.765 1.438 .438 .875 1.625 1.259 1.2500-18UNEF + “D” shaped mounting hole dimensions. 16 445-XXX 1.333 1.953 1.562 .438 1.000 1.781 1.384 1.3750-18UNEF 18 446-XXX 1.459 2.031 1.688 .438 1.125 1.890 1.507 1.5000-18UNEF ** Panel Thickness 20 447-XXX 1.576 2.156 1.812 .464 1.250 2.016 1.634 1.6250-18UNEF 22 448-XXX 1.701 2.280 2.000 .464 1.375 2.140 1.759 1.7500-18UNS 24 449-XXX 1.826 2.405 2.125 .464 1.500 2.265 1.884 1.8750-16UN B All dimensions for reference only. 110 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
PCB Solder Mounting Receptacle Hermetic Commercial (JTI) 38999 III +.011 GG .348–.010 II PC TAIL I L LENGTH B .100 ±.03 SJT D .200 ±.03 F .300 ±.03 Access Aquacon KK N S e Size 22 Ø.030 ±.0005 r 20 Ø.040 ±.001 i e 16 Ø.0625 ±.001 .317±.005 s I I 1. 2. 3. 4. 5. 6. Contact Type/ PART # Base Coded Insert Alt. Keying Shell Tail See chart below Number Shell Size Arrg. Position Finish Length 10-626 451 -35 P 1 B HOW TO ORDER 1. BASE NUMBER: 4. CONTACT TYPE/KEYING POSITIONS: 10-626 Base Number for MIL-DTL-38999 Series III Refer to page 89 for alternate rotation letters to use. Hermetic with PCB Tail P Designates Pin Contacts in Normal Position S Designates Socket Contacts in Normal Position 2. SELECT A CODED SHELL SIZE: See chart below 451-459, designates size 9-25 shell size. 5. SELECT A SHELL FINISH: 1 Hermetic seal, passivated Stainless Steel, 200°C 3. SELECT AN INSERT ARRANGEMENT: 2 Hermetic seal, Stainless Steel w/Nickel Plate Refer to insert availability chart on page 2-5 and pin-out 3 Carbon Steel w/reflowed tin plate illustrations on pages 14-28. 6. SELECT A TAIL LENGTH: -35 Designates Insert Arrangement Number B .100±.03 D .200±.03 F .300±.03 L N GG KK Shell +.011 +.001 +.011 +.001 Size Part Number –.010 –.005 –.010 –.005 8 10-626451-XXX .078 .473 .687 .562 10 452-XXX .078 .590 .797 .672 12 453-XXX .078 .750 .906 .781 14 454-XXX .078 .875 1.031 .906 16 455-XXX .078 1.000 1.156 1.031 18 456-XXX .078 1.125 1.281 1.156 20 457-XXX .078 1.250 1.375 1.250 22 458-XXX .107 1.375 1.500 1.375 24 459-XXX .107 1.500 1.625 1.500 All dimensions for reference only. Weld mounting hermetic receptacle also available. B Consult Amphenol Aerospace for availability and dimensions. Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 111
MIL-DTL-38999/ 27599, Series I LJT C TABLE OF CONTENTS FOR SECTION C Combined MIL-DTL-38999 Series I, II, III PCB Shell: Shell Size & Insert Arrangement Availability. . . . 2-5 PCB Wall Mounting Receptacle, Insert Arrangement Drawings . . . . . . . . . 10-17 Back Panel Mounting . . . . . . . . . . . . 131 Contact -Ratings, Service Ratings, Finish Data . . 18, 19 PCB Wall Mounting Receptacle, Sealing Plugs . . . . . . . . . . . . . . . 19 Back Panel Mounting, Clinch Nuts . . . . . . . 132 MIL-DTL-38999, Series II JT and Series I LJT PCB Box Mounting Receptacle, Features and Benefits . . . . . . . . . . . . 82-83 Back Panel Mounting . . . . . . . . . . . . 133 How to Order (Military). . . . . . . . . . . . 113-114 PCB Box Mounting Receptacle, How to Order (Commercial). . . . . . . . . . 115-117 Back Panel Mounting, Clinch Nuts . . . . . . . 134 PCB Jam Nut Receptacle (LJT07) . . . . . . . 135 LJT SHELL STYLES: PCB Hermetic Wall Mounting Receptacle (LJT00) . 136 Crimp Wall Mounting Receptacle PCB Hermetic Jam Nut Receptacle . . . . . . 137 LJT00R (MS27466) . . . . . . . . . . . . . 118 PCB Solder Mounting Receptacle (LJTI) . . . . . 138 Crimp Wall Mount Recept. for Back Panel Mounting LJTPQ00R (MS27656) . . . . . . . . . . . . . 119 BREAKAWAY: Crimp Line Receptacle LJT01R . . . . . . . . 120 Breakaway Fail-Safe How to Order Crimp Box Mounting Receptacle LJT02R (MS27496), (Military /Commercial) . . . . . . . . . . . . 139 Crimp Box Mounting Receptacle for Breakaway Fail-Safe Insert Availability Chart . . . . 140 Back Panel Mounting LJTP02R (MS27505). . . . 121 Breakaway Fail-Safe Overview/Information. . . . 141 Crimp Jam Nut Receptacle LJT07R (MS27468) . . 122 Crimp Straight Plug LJT06R (MS27467) . . . . . 123 ACCESSORIES: Section F . . . . . . . . . . . . . . . . . 164-183 HERMETIC: Hermetic Wall Mounting Receptacle LJT00 (MS27469) . . . . . . . . . . . . . . . . 124 Hermetic Jam Nut Receptacle LJT07 (MS27470) . 125 Hermetic Solder Mounting Receptacle LJTL (MS27471) . . . . . . . . . . . . . . . . 126 Solder Wall Mounting Receptacle LJT00 (MS20026) 127 Solder Line Receptacle LJT01 (MS20027) . . . . 128 Solder Straight Plug LJT06 (MS20028) . . . . . 129 Solder Jam Nut Receptacle LJT07 (MS20029) . . 130 C 112 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
Military to Commercial Shell Style Conversion Table How to Order (Military) 38999 III II MILITARY DESCRIPTION COMMERCIAL I MS27466 Crimp Wall Mounting Receptacle LJT00 SJT MS27656 Crimp Wall Mounting Receptacle (Back Panel) LJTPQ00 Access MS27496 Crimp Box Mounting Receptacle LJT02, LJTP02 Aquacon MS27505 Crimp Box Mounting Receptacle (Back Panel) LJTP02 MS27467 Crimp Straight Plug LJT06 S e MS27468 Crimp Jam Nut Receptacle LJT07 r PCB Shell: MS27469 Hermetic Wall Mounting Receptacle LJT00, LJTS00 i e PCB Wall Mounting Receptacle, MS27470 Hermetic Jam Nut Receptacle LJT07, LJTS07 s Back Panel Mounting . . . . . . . . . . . . 131 MS27471 Hermetic Solder Mounting Receptacle LJTIH, LJTIY, LJTSIY I PCB Wall Mounting Receptacle, MIL-DTL-27599 Back Panel Mounting, Clinch Nuts . . . . . . . 132 MS20026 Solder Wall Mounting Receptacle LJT00 PCB Box Mounting Receptacle, MS20027 Solder Line Receptacle LJT01 Back Panel Mounting . . . . . . . . . . . . 133 PCB Box Mounting Receptacle, MS20028 Solder Straight Plug LJT06 Back Panel Mounting, Clinch Nuts . . . . . . . 134 MS20029 Solder Jam Mounting Receptacle LJT07 PCB Jam Nut Receptacle (LJT07) . . . . . . . 135 PCB Hermetic Wall Mounting Receptacle (LJT00) . 136 HOW TO ORDER - MILITARY SERIES I PCB Hermetic Jam Nut Receptacle . . . . . . 137 1. 2. 3. 4. 5. 6. 7. PCB Solder Mounting Receptacle (LJTI) . . . . . 138 MS Number Service Class Shell Size Finishes Insert Contact Style Alternate Keying Arrangement (P or S) Position BREAKAWAY: MS27466 E 14 A 18 P A Breakaway Fail-Safe How to Order (Military /Commercial) . . . . . . . . . . . . 139 1. MS NUMBER SERIES I LJT 2. SERVICE CLASS Breakaway Fail-Safe Insert Availability Chart . . . . 140 MS27466 Crimp Wall Mounting Receptacle CRIMP SOLDER Breakaway Fail-Safe Overview/Information. . . . 141 MS27656 Crimp Wall Mounting Receptacle WALL MOUNT BOX MOUNT WALL MOUNT JAM NUT (Back Panel Mounting) (466) (496) (026) (029) MS27496 Crimp Box Mounting Receptacle WALL MOUNT BOX MOUNT LINE (027) ACCESSORIES: BPM (656) BPM (505) MS27505 Crimp Box Mounting Receptacle Section F . . . . . . . . . . . . . . . . . 164-183 (Back Panel Mounting) STRAIGHT STRAIGHT MS27467 Crimp Straight Plug PLUG (467) PLUG (028) MS27468 Crimp Jam Nut Receptacle JAM NUT (468) MS27469 Hermetic Wall Mounting Receptacle MS27470 Hermetic Jam Nut Receptacle Environmental crimp applications. Box MS27471 Hermetic Solder Mounting Receptacle E E Mount versions using spacer grommets are MIL-DTL-27599 not environmental. MS20026 Solder Wall Mounting Receptacle Potting crimp MS20027 Solder Line Receptacle applications. Supplied P P with spacer grommet MS20028 Solder Straight Plug and potting boot. MS20029 Solder Jam Nut Receptacle Environmental applica- tions. Supplied without 2. HERMETIC SERVICE CLASS T T rear accessories. Design provides WALL MOUNT (469) serrations on rear threads of shells. JAM NUT (470) SOLDER MOUNT (471) Hermetically Y C interfacial seal Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 113
MIL-DTL-38999/ 27599, Series I LJT How to Order (Military) 38999 1. 2. 3. 4. 5. 6. 7. III MS Number Service Class Shell Size Finishes Insert Contact Style Alternate Keying Arrangement (P or S) Position II MS27466 E 15 A 18 P A I SJT 3. SHELL SIZE 4. FINISHES 5. INSERT ARRANGEMENT Access See table on page 2-5 Military See table on page 2-5 Finish Aquacon Finish Data Shell Size & Insert Arrange- Cadmium plated nickel A I ment are on pages 2-5. First base 175°C s number represents Shell Size, Olive drab cadmium plate B e second number is the Insert nickel base 175°C i Arrangement. Place Shell Size Electroless nickel 200°C F 6. CONTACTS r in box 3 and Insert Arrange- Electroless nickel, space e ment in box 5. compatible 200°C P Pin Contacts S Anodic coating (Alumilite) C S Socket Contacts 200°C Chromate treated (Iridite 14-2) 125°C Passivated steel 200°C E Nickel-PTFE 175°C 4. HERMETIC FINISHES Military Finish Finish Data Carbon steel shell tin D plated & contacts Stainless steel shell pas- N sivated Stainless steel nickel N plated 7. ALTERNATE KEYING POSITION “A” designates Alternate keying connector assembly. Other basic alternate keys are “B”, “C” and “D”. No letter required for normal rotation (no rotation) position. A plug with a given rotation letter will mate with a receptacle with the same rotation letter. The AB angle for a given connec tor is the same whether it contains pins or sockets. Only the master key/keyway rotates in the shell, and the minor keys are fixed. AB angles shown are viewed from the front face of the connec tor, a receptacle is shown below. The angles for the plug are exactly the same except the direc- tion of rotation is opposite of that shown for the receptacle. The “N” designation is not referenced in part number, it is omitted. LJT Key/Keyway Rotation AB ANGLE OF ROTATION (Degrees) NORMAL Shell Size Normal A B C D A D B C ROTATION 9 95° 77° - - 113° LETTERS AB 11 95° 81° 67° 123° 109° 13 95° 75° 63° 127° 115° 15 95° 74° 61° 129° 116° 17 95° 77° 65° 125° 113° 5° LJT REF 19 95° 77° 65° 125° 113° 21 95° 77° 65° 125° 113° RELATIVE POSSIBLE POSITION 23 95° 80° 69° 121° 110° OF ROTATED MASTER KEYWAY C (front face of receptacle shown) 25 95° 80° 69° 121° 110° 114 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
MIL-DTL-38999/ 27599, Series I LJT How to Order (Commercial) 38999 1. 2. 3. 4. 5. 6. III Table & Style Service Class Shell Size -Insert Contact Style Alternate Keying Strain Relief/Finish Arrg. (P or S) Position Variation Suffix** II LJT00 RT 9-35 P B (014) I ** If Required SJT Access SERIES I Aquacon Long Junior High Chemical and Fuel Tri-Lock Temperature Resistant S Wall Mounting Receptacle LJT00 LJTS00 LJTN00 mp e Cri Box Mounting Receptacle LJT02 LJTS02 LJTN02 r e Line Receptacle LJT01 LJTS01 LJTN01 ie cl a Jam Nut Receptacle LJT07 LJTS07 LJTN07 s pt e c Wall Mounting Receptacle (Back Panel) LJTPQ00 LJTPS00 LJTPN00 I e R Box Mounting Receptacle (Back Panel) LJTP02 LJTPS02 LJTPN02 s ug Straight Plug LJT06 LJTS06 LJTN06 LE Pl Y T S & E Wall Mounting Receptacle See page 130 for part number order guide P TY Wall Mounting Receptacle (Back Panel) See page 131 for part number order guide R O d Wall Mounting Receptacle (Back Panel) (Clinch Nut) See page 132 for part number order guide T ar EC Bo Box Mounting Receptacle (Back Panel) See page 133 for part number order guide NN uit Box Mounting Receptacle (Back Panel) (Clinch Nut) See page 134 for part number order guide O c C Cir Jam Nut Receptacle See page 135 for part number order guide d e Jam Nut Receptacle See page 136 for part number order guide nt Pri Jam Nut Receptacle (Hermetic) See page 137 for part number order guide Solder Mounting Receptacle (Hermetic) See page 138 for part number order guide Wall Mounting Receptacle LJT00 LJTS00 LJTN00 c eti m Jam Nut Receptacle LJT07 LJTS07 LJTN07 er H Solder Mounting Receptacle LJTI LJTSI LJTNI Wall Line Jam Straight Solder Lanyard Release Mounting Receptacle Nut Plug Mounting Plug Receptacle Receptacle Receptacle (See pages 94-96 for ordering) C Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 115
MIL-DTL-38999/ 27599, Series I LJT How to Order (Commercial) 38999 III 2. SERVICE CLASS II CRIMP I WALL Box Crimp Contacts/ Connectors MOUNT Mount SJT PLUG Access LINE Aquacon JAM NUT RP Potting crimp applications. Supplied with spacer grommet and potting boot.†† I s RE RE Environmental crimp applications. Supplied with a grommet and compression nut. e Can be supplied with strain relief integral with compression nut “RE(SR)”. i T r e JRT Environmental applications. Supplied without rear accessories. Design provides S II serrations on rear threads of shells. s SOLDER e i rWALL MOUNT Solder Contacts/ Connectors e S LINE STRAIGHT PLUG JAM NUT P Potting applications: These connectors are supplied with a potting boot. All shells are designed with integral features to retain potting boots. C Pressurized applications T MIL-DTL-27599 applications-general duty, pressurized (receptacle only) (LJT only molded in solder type contacts) Not applicable with Box Mount Styles HERMETIC WALL MOUNT JAM NUT SOLDER MOUNTING RECEPTACLE Y Same as “H” with interfacial seal. H Hermetic applications- Fused compression glass sealed inserts. Leakage rate less than .01 micron cu. ft./hr. (1 x 10-7 cc/sec.) at 15 psi differential. 3. SHELL SIZE & INSERT ARRANGEMENT SEE PAGE 2-5 First number represents Shell Size, second number is the Insert Arrangement. 4. CONTACTS P Pin Contacts C S Socket Contacts 116 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
MIL-DTL-38999/ 27599, Series I LJT How to Order (Commercial) 38999 5. ALTERNATE KEYING POSITION III “A” designates Alternate keying connector assembly. NORMAL Other basic alternate keys are “B”, “C” and “D”. No letter B A D C ROTATION II required for normal rotation (no rotation) position. AB LETTERS I SJT A plug with a given rotation letter will mate with a receptacle with the same rotation letter. The AB angle for a given Access connec tor is the same whether it contains pins or sockets. 5° LJT REF Aquacon Only the master key/keyway rotates in the shell, and the minor keys are fixed. RELATIVE POSSIBLE POSITION AB angles shown are viewed from the front face of the S OF ROTATED MASTER KEYWAY connec tor, a receptacle is shown below. The angles for the (front face of receptacle shown) e plug are exactly the same except the direction of rotation is r opposite of that shown for the receptacle. i e LJT Key/Keyway Rotation s The “N” designation is not referenced in part number, it is omitted. AB ANGLE OF ROTATION (Degrees) I Shell Size Normal A B C D 9 95° 77° - - 113° 11 95° 81° 67° 123° 109° 13 95° 75° 63° 127° 115° 15 95° 74° 61° 129° 116° 17 95° 77° 65° 125° 113° 19 95° 77° 65° 125° 113° 21 95° 77° 65° 125° 113° 23 95° 80° 69° 121° 110° 25 95° 80° 69° 121° 110° 6. SELECT A STRAIN 6. FINISHES RELIEF OPTION OR FINISH VARIATION SUFFIX Finish Finish Finish Plus Suffix “SR” Suffix Class RE Strain Relief Options: “SR” designates a strain relief clamp. and C Only Strain reliefs are available only on Service Class “C” and “RE” (see step 3. Service Class) Cadmium plated nickel (SR) Finish Variation Suffix: See finish variations base 175°C available in table to your right. Olive drab cadmium plate (014) (386) nickel base 175°C Electroless nickel 200°C (023) (424) 6. HERMETIC FINISHES Electroless nickel, space (453) (467) compatible 200°C Finish Finish Suffix Anodic coating (Alumilite) Carbon steel shell tin (005) (300) (468) 200°C plated & contacts Stainless steel shell pas- Chromate treated (Iridite (162) (011) (344) sivated 14-2) 125°C Stainless steel nickel () Passivated steel 200°C - - plated Nickel-PTFE 175°C (045) (582) C Zinc-Nickel Plated 175°C (033) Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 117
Wall Mounting Receptacle - Crimp Military (MS27466), Commercial (LJT00R) 38999 III PART NUMBER BUILDER Page 113-117 II MILITARY l LJT00RE a I MS27466E i LJT00RP c MS27466P r LJT00RT SJT e MS27466T m Access m Aquacon o C +.006 I .717–.000 s e M .496 1.656 MAX i MAX r e S S D N R VIEW D ENLARGED (TP) FOR COAXIAL USE ONLY V Commercial Military ±.031 R .200 LJT00RE-XX-XXX MS27466E S (TP) LJT00RT-XX-XXX MS27466T +.006 .717–.000 T M L (4 HOLES) N F KK ±.031 Commercial Military .200 LJT00RP-XX-XXX MS27466P .005 DIA M M N Shell F Dia. +.000 +.001 T Dia. V Thread Class KK Dia. Size ±.010 L Max. –.005 –.005 R (TP) S ±.016 ±.005 2A (Plated) Max 9 .444 .813 .632 .572 .719 .938 .128 .4375-28 UNEF .608 11 .558 .813 .632 .700 .812 1.031 .128 .5625-24 UNEF .734 13 .683 .813 .632 .850 .906 1.125 .128 .6875-24 UNEF .858 15 .808 .813 .632 .975 .969 1.219 .128 .8125-20 UNEF .984 17 .909 .813 .632 1.100 1.062 1.312 .128 .9375-20 UNEF 1.110 19 1.034 .813 .632 1.207 1.156 1.438 .128 1.0625-18 UNEF 1.234 21 1.159 .906 .602 1.332 1.250 1.562 .128 1.1875-18 UNEF 1.360 23 1.284 .906 .602 1.457 1.375 1.688 .147 1.3125-18 UNEF 1.484 25 1.409 .906 .602 1.582 1.500 1.812 .147 1.4375-18 UNEF 1.610 All dimensions for reference only. C 118 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
Wall Mounting Receptacle (Back Panel Mounting) Military (MS27656), Commercial (LJTPQ00R) 38999 PART NUMBER BUILDER Page 113-117 III II MILITARY l LJTQ00RE a MS27656E i LJTPQ00RP I c MS27656P r LJTPQ00RT e SJT MS27656T m Access m o Aquacon C L MAX .844 MAX S Z +.006 e .905–.000 r i e M s I S VIEW D ENLARGED D N FOR COAXIAL USE ONLY R (TP) V P Commercial Military R LJTPQ00RE-XX-XXX MS27656E S (TP) LJTPQ00RT-XX-XXX MS27656T L 1 MAX Z SS T +.006 (4 HOLES) .905–.000 M N F KK P Commercial Military LJTPQ00RP-XX-XXX MS27656P .005 DIA M M SS Dia. Shell F Dia. L1 +.000 P Max. Panel S +.011 T Dia. V Thread Class 2A KK Dia. +.000 Size ±.010 L Max. Max. –.005 N Dia. Thickness R (TP) –.010 ±.005 (Plated) Z Max Max –.016 9 .444 .453 .641 .820 .572 .234 .719 .938 .128 .4375-28 UNEF .138 .625 .662 11 .558 .453 .641 .820 .700 .234 .812 1.031 .128 .5625-24 UNEF .138 .750 .810 13 .683 .453 .641 .820 .850 .234 .906 1.125 .128 .6875-24 UNEF .138 .875 .960 15 .808 .453 .641 .820 .975 .234 .969 1.219 .128 .8125-20 UNEF .138 1.000 1.085 17 .909 .453 .641 .820 1.100 .234 1.062 1.312 .128 .9375-20 UNEF .138 1.125 1.210 19 1.034 .453 .641 .820 1.207 .234 1.156 1.438 .128 1.0625-18 UNEF .138 1.250 1.317 21 1.159 .484 .672 .790 1.332 .204 1.250 1.562 .128 1.1875-18 UNEF .168 1.375 1.442 23 1.284 .484 .672 .790 1.457 .204 1.375 1.688 .147 1.3125-18 UNEF .168 1.500 1.567 25 1.409 .484 .672 .790 1.582 .193 1.500 1.812 .147 1.4375-18 UNEF .168 1.625 1.692 All dimensions for reference only. C Note: MS27656 superseded MS 27515. Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 119
Line Receptacle - Crimp Commercial (LJT01R) 38999 III PART NUMBER BUILDER Page 113-117 II l LJT01RE a I i LJT01RT c r LJT01RP SJT e m Access m Aquacon o C I s e i r e S C 1.219 MAX +.006 –.000 S .717 M D S N V 1.656 MAX ±.031 .918 Commercial LJT01RE-XX-XXX LJT01RT-XX-XXX LJT01RP-XX-XXX VIEW D ENLARGED FOR COAXIAL USE ONLY N Shell C M +.000 +.001 S V Thread Class 2A Size Max. –.005 –.005 ±.016 (Plated) 9 1.094 .632 .572 .938 .4375-28 UNEF 11 1.188 .632 .700 1.031 .5625-24 UNEF 13 1.281 .632 .850 1.125 .6875-24 UNEF 15 1.375 .632 .975 1.219 .8125-20 UNEF 17 1.469 .632 1.100 1.312 .9375-20 UNEF 19 1.594 .632 1.207 1.438 1.0625-18 UNEF 21 1.719 .602 1.332 1.562 1.1875-18 UNEF 23 1.844 .602 1.457 1.688 1.3125-18 UNEF 25 1.969 .602 1.582 1.812 1.4375-18 UNEF C All dimensions for reference only. 120 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
Box Mounting Receptacle (Back Panel Mounting) Military (MS27496 & MS27505), Commercial (LJT02R & LJTP02R) 38999 PART NUMBER BUILDER Page 113-117 III II MILITARY l LJT02RE a MS27496E i LJTP02RE (Back Panel Mounting) I c MS27505E r e SJT m Access m o Aquacon C S +.006 e –.000 .717 .297 MAX. r i ±.031 e M .200 s I S N KK R (TP) Commercial Military LJT02RE-XX-XXX MS27496E R S (TP) L MAX +.006 Z –.000 .905 SS T M1 (4 HOLES) N KK P Commercial Military LJTP02RE-XX-XXX MS27505E .005 DIA M M1 N Dia P Max. S KK Dia. SS Dia. Shell M +.000 +.001 +.001 Panel +.011 T Dia. Z +.006 +.000 Size L Max. –.005 –.005 –.005 Thickness R (TP) –.010 ±.005 ±.031 –.005 –.016 9 .203 .632 .820 .572 .234 .719 .938 .128 .107 .433 .662 11 .203 .632 .820 .700 .234 .812 1.031 .128 .107 .557 .810 13 .203 .632 .820 .850 .234 .906 1.125 .128 .107 .676 .960 15 .203 .632 .820 .975 .234 .969 1.219 .128 .107 .801 1.085 17 .203 .632 .820 1.100 .234 1.062 1.312 .128 .107 .926 1.210 19 .203 .632 .820 1.207 .234 1.156 1.438 .128 .107 1.032 1.317 21 .234 .602 .790 1.332 .204 1.250 1.562 .128 .137 1.157 1.442 23 .234 .602 .790 1.457 .204 1.375 1.688 .147 .137 1.282 1.567 25 .234 .602 .790 1.582 .193 1.500 1.812 .147 .137 1.407 1.692 All dimensions for reference only. C Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 121
Jam Nut Receptacle - Crimp Military (MS27468), Commercial (LJT07R) 38999 III PART NUMBER BUILDER Page 113-117 II MILITARY l LJT07RE, LJT07RP, LJT07RT a I MS27468E i c MS27468P r SJT e MS27468T m Access m Aquacon o C .328 MAX. I s e i r e D A N S .750 MAX. C V T RR .010±.020 .062 MIN. .915±.005 .125 MAX. PANEL THICKNESS Commercial Military VIEW D ENLARGED LJT07RE-XX-XXX MS27468E FOR COAXIAL USE ONLY LJT07RT-XX-XXX MS27468T L MAX. H S A N F KK RR .010±.020 .062 MIN. .915±.005 .125 MAX. PANEL THICKNESS Commercial Military LJT07RP-XX-XXX MS27468P H .059 Dia. Min. 3 lockwire holes. Formed lockwire hole design (6 holes) is optional. + “D” shaped mounting hole dimensions. A+ H Hex N T+ Shell +.000 F Dia. +.017 L +.001 +.010 V Thread Class 2A KK Dia. RR Thread Size –.010 C Max. ±.010 –.016 Max. –.005 S ±.016 –.000 (Plated) Max. Class 2A (Plated) 9 .669 1.199 .444 .875 .625 .572 1.062 .697 .4375-28 UNEF .608 .6875-24 UNEF 11 .769 1.386 .558 1.000 .625 .700 1.250 .822 .5625-24 UNEF .734 .8125-20 UNEF 13 .955 1.511 .683 1.188 .625 .850 1.375 1.007 .6875-24 UNEF .858 1.0000-20 UNEF 15 1.084 1.636 .808 1.312 .625 .975 1.500 1.134 .8125-20 UNEF .984 1.1250-18 UNEF 17 1.208 1.761 .909 1.438 .625 1.100 1.625 1.259 .9375-20 UNEF 1.110 1.2500-18 UNEF 19 1.333 1.949 1.034 1.562 .656 1.207 1.812 1.384 1.0625-18 UNEF 1.234 1.3750-18 UNEF 21 1.459 2.073 1.159 1.688 .750 1.332 1.938 1.507 1.1875-18 UNEF 1.360 1.5000-18 UNEF 23 1.580 2.199 1.284 1.812 .750 1.457 2.062 1.634 1.3125-18 UNEF 1.484 1.6250-18 UNEF 25 1.709 2.323 1.409 2.000 .750 1.582 2.188 1.759 1.4375-18 UNEF 1.610 1.7500-18 UNS C All dimensions for reference only. 122 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
Straight Plug - Crimp Military (MS27467), Commercial (LJT06R) 38999 PART NUMBER BUILDER Page 113-117 III II MILITARY l LJT06RE, LJT02RP, LJT02RT a MS27467E i I c MS27467P r e SJT MS27467T m Access m o Aquacon C S 1.219 e MAX r i e GROUNDING RING s I D 1.656 MAX V +.003 ±.025 .594–.002 .325 Q Commercial Military LJT06RE-XX-XXX MS27467E VIEW D ENLARGED LJT06RT-XX-XXX MS27467T FOR COAXIAL USE ONLY L GROUNDING RING F KK +.003 ±.025 .594–.002 .325 Commercial Military LJT06RP-XX-XXX MS27467P Shell F Dia. Q V Thread Class 2A KK Dia. Size ±.010 L Max. Max. (Plated) Max. 9 .444 1.531 .844 .4375-28 UNEF .608 11 .528 1.531 .969 .5625-24 UNEF .734 13 .683 1.531 1.141 .6875-24 UNEF .858 15 .808 1.531 1.266 .8125-20 UNEF .984 17 .909 1.531 1.391 .9375-20 UNEF 1.110 19 1.034 1.531 1.500 1.0625-18 UNEF 1.234 21 1.159 1.625 1.625 1.1875-18 UNEF 1.360 23 1.284 1.625 1.750 1.3125-18 UNEF 1.484 25 1.409 1.625 1.875 1.4375-18 UNEF 1.610 All dimensions for reference only. C Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 123
Wall Mounting Receptacle - Hermetic Military (MS27469), Commercial (LJT00) 38999 III PART NUMBER BUILDER Page 113-117 II MILITARY l LJT00H, LJT00Y a I MS27469Y i LJTS00Y c r SJT e m Access m Aquacon o C I s e i r e S 1.047±.005 S ±.005 .741 +.010 R (TP) .659–.000 .258±.025 R S N (TP) RR T (4 HOLES) Commercial Military * LJT00H-XX-XXX ** LJT00Y-XX-XXX MS27469YXXD *** LJTS00Y-XX-XXX MS27469YXXE .005 DIA M * Long Junior Tri-Lock ** Interfacial seal wafer *** High temperature version, interfacial seal wafer with stainless steel shell Shell N Dia. +.001 S T Dia. RR Thread Size –.005 R (TP) ±.016 ±.005 Class 2A 9 .572 .719 .938 .128 .6875-24 UNEF 11 .700 .812 1.031 .128 .8125-20 UNEF 13 .850 .906 1.125 .128 .9375-20 UNEF 15 .975 .969 1.219 .128 1.0625-18 UNEF 17 1.100 1.062 1.312 .128 1.1875-18 UNEF 19 1.207 1.156 1.438 .128 1.3125-18 UNEF 21 1.332 1.250 1.562 .128 1.4375-18 UNEF 23 1.457 1.375 1.688 .147 1.5625-18 UNEF 25 1.582 1.500 1.812 .147 1.6875-18 UNEF C All dimensions for reference only. 124 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
Jam Nut Receptacle - Hermetic Military (MS27470) Commercial (LJT07 & LJTS07) 38999 PART NUMBER BUILDER Page 113-117 III II MILITARY l LJT07H, LJT07Y a MS27470Y i LJTS07Y I c r e SJT m Access m o Aquacon C S e r i e s C L I C ±.02L5 ±.025 .084 .084 A N KK A N KK RR RR T .062 MIN. T .915±.00.0562 MIN. .125 MAX. H .915±.005 .125 MAX. PANEL THICKNESS H PANEL THICKNESS S S Commercial Military * LJT07H-XX-XXX ** LJT07Y-XX-XXX MS27470YXXD *** LJTS07Y-XX-XXX MS27470YXXE H .059 Dia. Min. 3 lockwire holes. Formed lockwire hole design (6 holes) is optional. + “D” shaped mounting hole dimensions. * *Long Junior Tri-Lock ** Interfacial seal wafer *** High temperature version, interfacial seal wafer with stainless steel shell A+ H Hex N T+ KK Shell +.000 +.017 +.000 S +.010 +.011 RR Thread Size –.010 C Max. –.016 L Max. –.005 ±.016 –.000 –.000 Class 2A (Plated) 9 .669 1.199 .875 .297 .572 1.062 .697 .642 .6875-24 UNEF 11 .769 1.386 1.000 .297 .700 1.250 .822 .766 .8125-20 UNEF 13 .955 1.511 1.188 .297 .850 1.375 1.007 .892 1.0000-20 UNEF 15 1.084 1.636 1.312 .297 .975 1.500 1.134 1.018 1.1250-18 UNEF 17 1.208 1.761 1.438 .297 1.100 1.625 1.259 1.142 1.2500-18 UNEF 19 1.333 1.949 1.562 .328 1.207 1.812 1.384 1.268 1.3750-18 UNEF 21 1.459 2.073 1.688 .328 1.332 1.938 1.507 1.392 1.5000-18 UNEF 23 1.580 2.199 1.812 .328 1.457 2.062 1.634 1.518 1.6250-18 UNEF 25 1.709 2.328 2.000 .328 1.582 2.188 1.759 1.642 1.7500-18 UNS C All dimensions for reference only. Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 125
Solder Mounting Receptacle - Hermetic Military (MS27471), Commercial (LJTI & LJTSI) 38999 III PART NUMBER BUILDER Page 113-117 II MILITARY l LJTIH, LJTIY a I MS27471Y i LJTSIY c r SJT e m Access m Aquacon o C I s e i r e L S L +.006 M –.005 +.006.031 M +.030 .031–.005 +.030.304–.040 .304–.040 N KK N KK SS SS Commercial Military GG * LJTIH-XX-XXX GG ** LJTIY-XX-XXX MS27471YXXD *** LJTSIY-XX-XXX MS27471YXXE * Long Junior Tri-Lock ** Interfacial seal wafer *** High temperature version, interfacial seal wafer with stainless steel shell N Dia. M GG Dia. KK Dia. Shell +.001 SS Dia. L +.011 +.006 +.011 +.001 Size –.005 +.000 –.016 –.000 –.005 –.010 –.005 9 .572 .662 .789 .125 .750 .672 11 .700 .810 .789 .125 .844 .781 13 .850 .960 .789 .125 .969 .906 15 .975 1.085 .789 .125 1.094 1.031 17 1.100 1.210 .789 .125 1.218 1.156 19 1.207 1.317 .789 .125 1.312 1.250 21 1.332 1.442 .789 .125 1.438 1.375 23 1.457 1.567 .821 .156 1.563 1.500 25 1.582 1.692 .821 .156 1.688 1.625 C All dimensions for reference only. Weld mounting hermetic receptacle also available. Consult Amphenol Aerospace for availability and dimensions. 126 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
Wall Mounting Receptacle - Solder Military (MS20026), Commercial (LJT00) 38999 Military qualified to MIL-DTL-27599 PART NUMBER BUILDER Page 113-117 III II MILITARY l LJT00T, LJT00C, LJT00P a MS20020T i I c r e SJT m Access m o Aquacon C S e r i e s I Commercial Military Commercial LJT00T-XX-XXX MS20026T LJT00P-XX-XXX LJT00C-XX-XXX + .005 DIA M NOTE: For availability of back panel mounting types, check with nearest sales office or call Amphenol Aerospace. M N T V Thread KK Shell F L +.000 +.001 R S Dia. Class 2A Dia. Size Dia. Max. –.005 –.005 (TP) ±.016 ±.005 UNEF (Plated) Max. 9 .327 .625 .632 .572 .719 .938 .128 .4375-28 .608 11 .444 .625 .632 .700 .812 1.031 .128 .5625-24 .734 13 .558 .625 .632 .850 .906 1.125 .128 .6875-24 .858 15 .683 .625 .632 .975 .969 1.219 .128 .8125-20 .984 17 .808 .625 .632 1.100 1.062 1.312 .128 .9375-20 1.110 19 .909 .625 .632 1.207 1.156 1.438 .128 1.0625-18 1.234 21 1.034 .703 .602 1.332 1.250 1.562 .128 1.1875-18 1.360 23 1.159 .703 .602 1.457 1.375 1.688 .147 1.3125-18 1.484 25 1.284 .703 .602 1.582 1.500 1.812 .147 1.4375-18 1.610 C Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 127
Line Receptacle - Solder Military (MS20027), Commercial (LJT01) 38999 Military qualified to MIL-DTL-27599 III PART NUMBER BUILDER Page 113-117 II MILITARY l LJT01T, LJT01C, LJT01P a I MS20027T i c r SJT e m Access m Aquacon o C I s e i r e S Commercial Military Commercial LJT01T-XX-XXX MS20027T LJT01P-XX-XXX LJT01C-XX-XXX M N V Thread KK Shell C F L +.000 +.001 S Class 2A Dia. Size Max. Dia. Max. –.005 –.005 ±.016 UNEF (Plated) Max. 9 1.094 .327 .625 .632 .572 .938 .4375-28 .608 11 1.188 .444 .625 .632 .700 1.031 .5625-24 .734 13 1.281 .558 .625 .632 .850 1.125 .6875-24 .858 15 1.375 .683 .625 .632 .975 1.219 .8125-20 .984 17 1.469 .808 .625 .632 1.100 1.312 .9375-20 1.110 19 1.594 .909 .625 .632 1.207 1.438 1.0625-18 1.234 21 1.719 1.034 .703 .602 1.332 1.562 1.1875-18 1.360 23 1.844 1.159 .703 .602 1.457 1.688 1.3125-18 1.484 C 25 1.969 1.284 .703 .602 1.582 1.812 1.4375-18 1.610 128 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
Straight Plug -Solder Military (MS20028), Commercial (LJT06) 38999 Military qualified to MIL-DTL-27599 PART NUMBER BUILDER Page 113-117 III II MILITARY l LJT06T, LJT06C, LJT06P, a MS20028T i I c r e SJT m Access m o Aquacon C S e r i e s I Commercial Military Commercial LJT06T-XX-XXX MS20028T LJT06P-XX-XXX LJT06C-XX-XXX V Thread KK Shell F L L1 Q Class 2A Dia. Size Dia. Max. Max. Max. UNEF (Plated) Max. 9 .327 1.128 1.488 .844 .4375-28 .608 11 .444 1.128 1.488 .969 .5625-24 .734 13 .558 1.128 1.488 1.141 .6875-24 .858 15 .683 1.128 1.488 1.266 .8125-20 .984 17 .808 1.128 1.488 1.391 .9375-20 1.110 19 .909 1.128 1.488 1.500 1.0625-18 1.234 21 1.034 1.128 1.566 1.625 1.1875-18 1.360 23 1.159 1.128 1.566 1.750 1.3125-18 1.484 C 25 1.284 1.191 1.644 1.875 1.4375-18 1.610 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 129
Jam Nut Receptacle - Solder Military (MS20029), Commercial (LJT07) 38999 Military qualified to MIL-DTL-27599 III PART NUMBER BUILDER Page 113-117 II MILITARY l LJT07P, LJT07T a I MS20029P i c r SJT e m Access m Aquacon o C I s e i r e S Commercial Commercial Military LJT07T-XX-XXX LJT07P-XX-XXX MS20029P + “D” shaped mounting hole dimensions A+ H Hex N T+ KK KK1 RR Thread Shell +.000 C F +.017 L L1 +.001 S +.010 +.011 Dia. Class 2A Size –.010 Max. Dia. –.016 Max. Max. –.005 ±.016 –.000 –.000 Max. (Plated) 9 .669 1.199 .327 .875 .234 .625 .572 1.062 .697 .516 .608 .6875-24UNEF 11 .769 1.386 .444 1.000 .234 .625 .700 1.250 .822 .642 .734 .8125-20UNEF 13 .955 1.511 .558 1.188 .234 .625 .850 1.375 1.007 .766 .858 1.0000-20UNEF 15 1.084 1.636 .683 1.312 .234 .625 .975 1.500 1.134 .892 .984 1.1250-18UNEF 17 1.208 1.761 .808 1.438 .234 .625 1.100 1.625 1.259 1.018 1.110 1.2500-18UNEF 19 1.333 1.949 .909 1.562 .266 .625 1.207 1.812 1.384 1.142 1.234 1.3750-18UNEF 21 1.459 2.073 1.034 1.688 .266 .656 1.332 1.938 1.507 1.268 1.360 1.5000-18UNEF 23 1.580 2.199 1.159 1.812 .266 .750 1.457 2.062 1.634 1.392 1.484 1.6250-18UNEF 25 1.709 2.323 1.284 2.000 .266 .750 1.582 2.188 1.759 1.518 1.610 1.7500-18UNS All dimensions for reference only. C 130 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
PCB Wall Mounting Receptacle (Back Panel Mounting) Commercial (LJTPQ00) 38999 III II L MAX I S .006 SJT .905 .000 R Access (TP) M PCB TAIL STICKOUT* .281-.235 FOR SIZES 16 & 20 CONTACTS Aquacon .249-.188 FOR SIZE 22D CONTACTS S e R S N r (TP) i e .062 ±.001 DIA. s FOR SIZE 16 CONTACTS .019 ±.001 DIA. I V FOR SIZE 20 & 22D SS THREAD CONTACTS P T (4 HOLES) 1. 2. 3. 4. 5. Contact PART # Shell Base Coded Insert Type/Alt. See chart below Finish Number Shell Size Arrg. Keying 88/91 569 70X - 35 P HOW TO ORDER 1. SELECT A SHELL FINISH: 4. SELECT AN INSERT ARRANGEMENT: Designates olive drab cadmium plated Refer to insert availability chart on page 2-5 and pin-out 88 connector shell illustrations on pages 14-28. Designates electroless nickel plated -35 Designates Insert Arrangement Number 91 connector shell Consult Amphenol Aerospace for ordering of composite styles. 5. CONTACT TYPE/ALTERNATE KEYING POSITIONS: 2. BASE NUMBER: Refer to page 117 for alternate rotation letters to use. 569 Base Number P Designates Pin Contacts in Normal Position S Designates Socket Contacts in Normal Position 3. SELECT A CODED SHELL SIZE: See chart below 701-709, designates size 9-25 shell size. Example: 701= Size 9 Shell + .005 DIA M Coded M P Max. S T V Thread SS Dia. Shell Shell L +.000 N Panel R +.011 Dia. Class 2A +.000 Size Size Max. –.005 Dia. Thickness (TP) –.010 ±.005 (Plated) –.016 9 701 .453 .820 .572 .234 .719 .938 .128 .4375-28 UNEF .662 11 702 .453 .820 .700 .234 .812 1.031 .128 .5625-24 UNEF .810 13 703 .453 .820 .850 .234 .906 1.125 .128 .6875-24 UNEF .960 15 704 .453 .820 .975 .234 .969 1.219 .128 .8125-20 UNEF 1.085 17 705 .453 .820 1.100 .234 1.062 1.312 .128 .9375-20 UNEF 1.210 19 706 .453 .820 1.207 .234 1.156 1.438 .128 1.0625-18 UNEF 1.317 21 707 .484 .790 1.332 .204 1.250 1.562 .128 1.1875-18 UNEF 1.442 23 708 .484 .790 1.457 .204 1.375 1.688 .147 1.3125-18 UNEF 1.567 25 709 .484 .790 1.582 .193 1.500 1.812 .147 1.4375-18 UNEF 1.692 All dimensions for reference only. C Most common options are shown; other options are available. Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 131
PCB Wall Mounting Receptacle (Back Panel Mounting) (With Clinch Nuts) Commercial (LJTPQ00) 38999 CONNECTOR WITH CLINCH NUTS (4 PLACES) III II I L MAX S SJT .006 .905 R .000 Access (TP) M Aquacon PCB TAIL STICKOUT* .281-.235 FOR SIZES 16 & 20 CONTACTS .249-.188 FOR SIZE 22D CONTACTS I s e R S N (TP) i r e .062 ±.001 DIA. FOR SIZE 16 CONTACTS S .019 ±.001 DIA. V FOR SIZE 20 & 22D T SS THREAD CONTACTS THREAD P CLINCH NUT 1. 2. 3. 4. 5. Contact PART # Shell Base Coded Insert Type/Alt. See chart below Finish Number Shell Size Arrg. Keying 88/91 628 70X - 35 P HOW TO ORDER 1. SELECT A SHELL FINISH: 4. SELECT AN INSERT ARRANGEMENT: Refer to insert availability chart on page 2-5 and pin-out Designates olive drab cadmium plated 88 illustrations on pages 14-28. connector shell 91 Designates electroless nickel plated -35 Designates Insert Arrangement Number connector shell Consult Amphenol Aerospace for ordering of composite styles. 5. CONTACT TYPE/ALTERNATE KEYING POSITIONS: 2. BASE NUMBER: Refer to page 117 for alternate rotation letters to use. 628 Base Number P Designates Pin Contacts in Normal Position S Designates Socket Contacts in Normal Position 3. SELECT A CODED SHELL SIZE: See chart below 701-709, designates size 9-25 shell size. Example: 701= Size 9 Shell + .005 DIA M Coded M P Max. S V Thread SS Dia. Shell Shell L +.000 N Panel R +.011 T Class 2A +.000 Size Size Max. –.005 Dia. Thickness (TP) –.010 Thread (Plated) –.016 9 701 .453 .820 .572 .234 .719 .938 .112-40UNJC-3B .4375-28 UNEF .662 11 702 .453 .820 .700 .234 .812 1.031 .112-40UNJC-3B .5625-24 UNEF .810 13 703 .453 .820 .850 .234 .906 1.125 .112-40UNJC-3B .6875-24 UNEF .960 15 704 .453 .820 .975 .234 .969 1.219 .112-40UNJC-3B .8125-20 UNEF 1.085 17 705 .453 .820 1.100 .234 1.062 1.312 .112-40UNJC-3B .9375-20 UNEF 1.210 19 706 .453 .820 1.207 .234 1.156 1.438 .112-40UNJC-3B 1.0625-18 UNEF 1.317 21 707 .484 .790 1.332 .204 1.250 1.562 .112-40UNJC-3B 1.1875-18 UNEF 1.442 23 708 .484 .790 1.457 .204 1.375 1.688 .138-32UNJC-3B 1.3125-18 UNEF 1.567 25 709 .484 .790 1.582 .193 1.500 1.812 .138-32UNJC-3B 1.4375-18 UNEF 1.692 All dimensions for reference only. *Consult Amphenol for more information on ordering connectors with clinch nuts. There is also a 3mm clinch nut available C (part number 88/91-628401/409) Most common options are shown; other options are available. 132 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
PCB Box Mounting Receptacle (Back Panel Mounting) Commercial (LJTP02) 38999 III L MAX. II S .006 I .905 .000 R PCB TAIL STICKOUT* SJT (TP) M .454-.401 FOR SIZES 16 720 CONTACTS .468-.406 FOR SIZE 22D CONTACTS Access Aquacon S R S N KK e (TP) r i e s .062 ±.001 DIA. I FOR SIZE 16 CONTACTS SS P .019 ±.001 DIA. FOR SIZE 20 & T 22D CONTACTS (4 HOLES) 1. 2. 3. 4. 5. Contact PART # Shell Base Coded Insert Type/Alt. See chart below Finish Number Shell Size Arrg. Keying 88/91 569 71X - 35 P HOW TO ORDER 1. SELECT A SHELL FINISH: 4. SELECT AN INSERT ARRANGEMENT: Designates olive drab cadmium plated Refer to insert availability chart on page 2-5 and pin-out 88 connector shell illustrations on pages 14-28. Designates electroless nickel plated -35 Designates Insert Arrangement Number 91 connector shell Consult Amphenol Aerospace for ordering of composite styles. 5. CONTACT TYPE/ALTERNATE KEYING POSITIONS: 2. BASE NUMBER: Refer to page 117 for alternate rotation letters to use. 569 Base Number P Designates Pin Contacts in Normal Position S Designates Socket Contacts in Normal Position 3. SELECT A CODED SHELL SIZE: See chart below 711-719, designates size 9-25 shell size. Example: 711= Size 9 Shell + .005 DIA M Coded M N P Max. S T KK Dia. SS Dia. Shell Shell L +.000 +.001 Panel R +.011 Dia. +.006 +.000 Size Size Max. –.005 –.005 Thickness (TP) –.010 ±.005 –.005 –.016 9 711 .203 .820 .572 .234 .719 .938 .128 .433 .662 11 712 .203 .820 .700 .234 .812 1.031 .128 .557 .810 13 713 .203 .820 .850 .234 .906 1.125 .128 .676 .960 15 714 .203 .820 .975 .234 .969 1.219 .128 .801 1.085 17 715 .203 .820 1.100 .234 1.062 1.312 .128 .926 1.210 19 716 .203 .820 1.207 .234 1.156 1.438 .128 1.032 1.317 21 717 .234 .790 1.332 .204 1.250 1.562 .128 1.157 1.442 23 718 .234 .790 1.457 .204 1.375 1.688 .147 1.282 1.567 25 719 .234 .790 1.582 .193 1.500 1.812 .147 1.407 1.692 All dimensions for reference only. Most common options are shown; other options are available. C Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 133
PCB Box Mounting Receptacle (Back Panel Mounting) (With Clinch Nuts) Commercial (LJTP02) 38999 CONNECTOR WITH CLINCH NUTS III (4 PLACES) II I L MAX. SJT S .006 .905 Access .000 R Aquacon (TP) M PCB TAIL STICKOUT* .454-.401 FOR SIZES 16 & 20 CONTACTS .468-.406 FOR SIZE 22D CONTACTS I s e ri (TRP) S N KK e S . 0 6 2 .001 DIA. T FOR SIZE 16 CONTACTS SS THREAD P . 0 1 9 .001 DIA. CLINCH NUT FOR SIZE 20 & 1. 2. 3. 4. 5. 22D CONTACTS Contact PART # Shell Base Coded Insert Type/Alt. See chart below Finish Number Shell Size Arrg. Keying 88/91 628 71X - 35 P HOW TO ORDER 1. SELECT A SHELL FINISH: 4. SELECT AN INSERT ARRANGEMENT: Designates olive drab cadmium plated Refer to insert availability chart on page 2-5 and pin-out 88 connector shell illustrations on pages 14-28. Designates electroless nickel plated -35 Designates Insert Arrangement Number 91 connector shell Consult Amphenol Aerospace for ordering of composite styles. 5. CONTACT TYPE/ALTERNATE KEYING POSITIONS: 2. BASE NUMBER: Refer to page 117 for alternate rotation letters to use. 628 Base Number P Designates Pin Contacts in Normal Position S Designates Socket Contacts in Normal Position 3. SELECT A CODED SHELL SIZE: See chart below 711-719, designates size 9-25 shell size. Example: 711= Size 9 Shell + .005 DIA M M N P Max. S KK Dia. SS Dia. Shell Coded L +.000 +.001 Panel R +.011 T +.006 +.000 Size Shell Max. –.005 –.005 Thickness (TP) –.010 Thread –.005 –.016 9 711 .203 .820 .572 .234 .719 1.031 .112-40UNJC-3B .433 .662 11 712 .203 .820 .700 .234 .812 1.125 .112-40UNJC-3B .557 .810 13 713 .203 .820 .850 .234 .906 1.172 .112-40UNJC-3B .676 .960 15 714 .203 .820 .975 .234 .969 1.281 .112-40UNJC-3B .801 1.085 17 715 .203 .820 1.100 .234 1.062 1.375 .112-40UNJC-3B .926 1.210 19 716 .203 .820 1.207 .234 1.156 1.469 .112-40UNJC-3B 1.032 1.317 21 717 .234 .790 1.332 .204 1.250 1.625 .112-40UNJC-3B 1.157 1.442 23 718 .234 .790 1.457 .204 1.375 1.750 .138-32UNJC-3B 1.282 1.567 25 719 .234 .790 1.582 .193 1.500 1.875 .138-32UNJC-3B 1.407 1.692 All dimensions for reference only. *Consult Amphenol for more information on ordering connectors with clinch nuts. There is also a 3mm clinch nut available (part C number 88/91-628410/419) Most common options are shown; other options are available. 134 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
PCB Jam Nut Receptacle Commercial (LJT07) 38999 III II C .328 MAX. I T PCB TAIL STICKOUT* SJT .229-.175 FOR SIZE 16 & 20 CONTACTS .243-.182 FOR SIZE 22D CONTACTS Access Aquacon A* N S .062 .001 DIA. e FOR SIZE 16 CONTACT r .019 .001 DIA. i e RR FOR SIZE 20 & 22D THREAD CONTACTS s H I V THREAD S .062 MIN. .125 MAX PANEL THICKNESS .915 .005 1. 2. 3. 4. 5. Contact PART # Shell Base Coded Insert Type/Alt. See chart below Finish Number Shell Size Arrg. Keying 88/91 569 72X - 35 P HOW TO ORDER 1. SELECT A SHELL FINISH: 4. SELECT AN INSERT ARRANGEMENT: Designates olive drab cadmium plated Refer to insert availability chart on page 2-5 and pin-out 88 connector shell illustrations on pages 14-28. Designates electroless nickel plated -35 Designates Insert Arrangement Number 91 connector shell Consult Amphenol Aerospace for ordering of composite styles. 5. CONTACT TYPE/ KEYING POSITIONS: 2. BASE NUMBER: Refer to page 117 for alternate rotation letters to use. 569 Base Number P Designates Pin Contacts in Normal Position S Designates Socket Contacts in Normal Position 3. SELECT A CODED SHELL SIZE: See chart below 721-729, designates size 9-25 shell size. Example: 721= Size 9 Shell A* H Hex N T* V Thread RR Thread Shell Coded +.000 C +.017 L +.001 S +.010 Class 2A Class 2A Size Shell –.010 Max. –.016 Max. –.005 ±.016 –.000 (Plated) (Plated) 9 721 .669 1.199 .875 .625 .572 1.062 .697 .4375-28 UNEF .6875-24 UNEF 11 722 .769 1.386 1.000 .625 .700 1.250 .822 .5625-24 UNEF .8125-20 UNEF 13 723 .955 1.511 1.188 .625 .850 1.375 1.007 .6875-24 UNEF 1.0000-20 UNEF 15 724 1.084 1.636 1.312 .625 .975 1.500 1.134 .8125-20 UNEF 1.1250-18 UNEF 17 725 1.208 1.761 1.438 .625 1.100 1.625 1.259 .9375-20 UNEF 1.2500-18 UNEF 19 726 1.333 1.949 1.562 .656 1.207 1.812 1.384 1.0625-18 UNEF 1.3750-18 UNEF 21 727 1.459 2.073 1.688 .750 1.332 1.938 1.507 1.1875-18 UNEF 1.5000-18 UNEF 23 728 1.580 2.199 1.812 .750 1.457 2.062 1.634 1.3125-18 UNEF 1.6250-18 UNEF 25 729 1.709 2.323 2.000 .750 1.582 2.188 1.759 1.4375-18 UNEF 1.7500-18 UNS All dimensions for reference only. H .059 dia. min. 3 lockwire holes. Most common options are shown; other options are available. Formed lockwire hole design (6 holes) is optional. * “D” shaped mounting hole dimensions C Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 135
PCB Hermetic Wall Mounting Receptacle Commercial (LJT00) 38999 III II ±.005 I 1.047 SJT S .741±.005 Access R +.010 PCB TAIL –.000 (TP) .659 STICKOUT Aquacon B .100 ±.03 D .200 ±.03 F .300 ±.03 I s e R S N i (TP) r e Size 22 Ø.030 ±.0005 S 20 Ø.040 ±.001 RR 16 Ø.0625 ±.001 T (4 HOLES) 1. 2. 3. 4. 5. 6. Contact Type/ PART # Base Coded Insert Alt. Keying Shell Tail See chart below Number Shell Size Arrg. Position Finish Length 10-626 401 -35 P 1 B HOW TO ORDER 4. CONTACT TYPE/ALTERNATE KEYING POSITIONS: 1. BASE NUMBER: Base Number for MIL-DTL-38999 Series III Refer to page 117 for alternate rotation letters to use. 10-626 Hermetic with PCB Tail P Designates Pin Contacts in Normal Position S Designates Socket Contacts in Normal Position 2. SELECT A CODED SHELL SIZE: See chart below 401-409, designates size 9-25 shell size. 5. SELECT A SHELL FINISH: 1 Hermetic seal, passivated Stainless Steel, 200°C 3. SELECT AN INSERT ARRANGEMENT: 2 Hermetic seal, Stainless Steel w/Nickel Plate 3 Carbon Steel w/reflowed tin plate Refer to insert availability chart on page 2-5 and pin-out illustrations on pages 14-28. 6. SELECT A TAIL LENGTH: -35 Designates Insert Arrangement Number B .100±.03 D .200±.03 F .300±.03 + .005 DIA M N Dia. +.001 R T Dia. RR Thread Shell Size Part Number –.005 TP) S ±.016 ±.005 Class 2A 9 10-626401-XXX .572 .719 .938 .128 .6875-24 UNEF 11 402-XXX .700 .812 1.031 .128 .8125-20 UNEF 13 403-XXX .850 .906 1.125 .128 .9375-20 UNEF 15 404-XXX .975 .969 1.219 .128 1.0625-18 UNEF 17 405-XXX 1.100 1.062 1.312 .128 1.1875-18 UNEF 19 406-XXX 1.207 1.156 1.438 .128 1.3125-18 UNEF 21 407-XXX 1.332 1.250 1.562 .128 1.4375-18 UNEF 23 408-XXX 1.457 1.375 1.688 .147 1.5625-18 UNEF C 25 409-XXX 1.582 1.500 1.812 .147 1.6875-18 UNEF All dimensions for reference only. 136 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
PCB Hermetic Jam Nut Receptacle 38999 III II I C L PCB TAIL SJT LENGTH B .100 ±.03 Access D .200 ±.03 F .300 ±.03 Aquacon KK S A N e r Size 22 DIA .030±.0005 i 20 DIA .040±.001 e RR 16 DIA .0625±.001 s T .062 MIN. I .915±.005 .125 MAX. H PANEL THICKNESS S 1. 2. 3. 4. 5. 6. Contact Type/ PART # Base Coded Insert Alt. Keying Shell Tail See chart below Number Shell Size Arrg. Position Finish Length 10-626 411 -35 P 1 B HOW TO ORDER 1. BASE NUMBER: 4. CONTACT TYPE/ KEYING POSITIONS: Base Number for MIL-DTL-38999 Series III Refer to page 117 for alternate rotation letters to use. 10-626 Hermetic with PCB Tail P Designates Pin Contacts in Normal Position S Designates Socket Contacts in Normal Position 2. SELECT A CODED SHELL SIZE: 5. SELECT A SHELL FINISH: See chart below 411-419, designates size 9-25 shell size. Example: 411 = Size 9 Shell 1 Hermetic seal, passivated Stainless Steel, 200°C 2 Hermetic seal, Stainless Steel w/Nickel Plate 3. SELECT AN INSERT ARRANGEMENT: 3 Carbon Steel w/reflowed tin plate Refer to insert availability chart on page 2-5 and pin-out 6. SELECT A TAIL LENGTH illustrations on pages 14-28. -35 Designates Insert Arrangement Number B .100±.03 D .200±.03 F .300±.03 All dimensions for reference only. Weld mounting hermetic receptacle also available. Consult Amphenol for availability and dimensions. A+ H Hex N T+ KK Shell +.000 C +.017 L +.000 S +.010 +.011 RR Thread Size Part Number –.010 Max. –.016 Max. –.005 ±.016 –.000 –.000 Class 2A (Plated) 9 10-626411-XXX .669 1.199 .875 .297 .572 1.062 .697 .642 .6875-24 UNEF 11 412-XXX .769 1.386 1.000 .297 .700 1.250 .822 .766 .8125-20 UNEF 13 413-XXX .955 1.511 1.188 .297 .850 1.375 1.007 .892 1.0000-20 UNEF 15 414-XXX 1.084 1.636 1.312 .297 .975 1.500 1.134 1.018 1.1250-18 UNEF 17 415-XXX 1.208 1.761 1.438 .297 1.100 1.625 1.259 1.142 1.2500-18 UNEF 19 416-XXX 1.333 1.949 1.562 .328 1.207 1.812 1.384 1.268 1.3750-18 UNEF 21 417-XXX 1.459 2.073 1.688 .328 1.332 1.938 1.507 1.392 1.5000-18 UNEF 23 418-XXX 1.580 2.199 1.812 .328 1.457 2.062 1.634 1.518 1.6250-18 UNEF 25 419-XXX 1.709 2.328 2.000 .328 1.582 2.188 1.759 1.642 1.7500-18 UNS C All dimensions for reference only. Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 137
PCB Hermetic Solder Mounting Receptacle Commercial (LJTI) 38999 III II I SJT L Access M +.006 PCB TAIL Aquacon –.005 STICKOUT .031 B .100 ±.03 D .200 ±.03 I F .300 ±.03 s e KK i N r e S SS DIA. Size 22 .030 ±.0005 GG 20 .040 ±.001 16 .0625 ±.001 1. 2. 3. 4. 5. 6. Contact Type/ PART # Base Coded Insert Alt. Keying Shell Tail See chart below Number Shell Size Arrg. Position Finish Length 10-626 421 -35 P 1 B HOW TO ORDER 4. CONTACT TYPE/ALTERNATE KEYING POSITIONS: 1. BASE NUMBER: Refer to page 117 for alternate rotation letters to use. Base Number for MIL-DTL-38999 Series III Her- 10-626 metic with PCB Tail P Designates Pin Contacts in Normal Position S Designates Socket Contacts in Normal Position 2. SELECT A CODED SHELL SIZE: See chart below 421-429, designates size 9-25 shell 5. SELECT A SHELL FINISH: size. Example: 421 = Size 9 Shell 1 Hermetic seal, passivated Stainless Steel, 200°C 2 Hermetic seal, Stainless Steel w/Nickel Plate 3. SELECT AN INSERT ARRANGEMENT: 3 Carbon Steel w/reflowed tin plate Refer to insert availability chart on page 2-5 and pin-out illustrations on pages 14-28. 6. SELECT A TAIL LENGTH: -35 Designates Insert Arrangement Number B .100±.03 D .200±.03 F .300±.03 All dimensions for reference only. Weld mounting hermetic receptacle also available. Consult Amphenol for availability and dimensions. N Dia. SS Dia. M GG Dia. KK Dia. Shell +.001 +.000 L +.011 +.006 +.011 +.001 Size Part Number –.005 –.016 –.000 –.005 –.010 –.005 9 10-626421-XXX .572 .662 .789 .125 .750 .672 11 422-XXX .700 .810 .789 .125 .844 .781 13 423-XXX .850 .960 .789 .125 .969 .906 15 424-XXX .975 1.085 .789 .125 1.094 1.031 17 425-XXX 1.100 1.210 .789 .125 1.218 1.156 19 426-XXX 1.207 1.317 .789 .125 1.312 1.250 21 427-XXX 1.332 1.442 .789 .125 1.438 1.375 23 428-XXX 1.457 1.567 .821 .156 1.563 1.500 25 429-XXX 1.582 1.692 .821 .156 1.688 1.625 C 138 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
Series I, LJT Breakaway Fail Safe Lanyard Release Plug How to Order, cont. HOW TO ORDER-MILITARY HOW TO ORDER-COMMERCIAL 38999 FAIL SAFE MS27661 FAIL SAFE 88-5388 OR 91-5388 III 1. 2. 3. 4. 5. 6. 7. 1. 2. 3. 4. 5. MS Service Shell Finish Insert Contact Alternate Finish Connector Shell Size Lanyard Contact Type II Number Class Size Arrg. Style Position Type & Insert Length Code Alternate MS27661 T 17 B 35 P A Identification Arrangement Rotation of Insert I 88 5388 29 40 P SJT 1. MS27661 NUMBER MS Number designates MIL-DTL-38999, Series I 1. SELECT A FINISH Access LJT Lanyard Release Plug 1. SEDLeEsCignTa tAes F cIoNrrIoSsiHon resistant olive drab cadmium plate over Aquacon 88 nickel, 500 hour extended salt spray, EMI –50dB @ 10 GHz 2. SELECT A SERVICE CLASS specification min., 175°C 6. SELECT A CONTACT STYLE S E For environmental crimp applications Designates electroless nickel plated aluminum, e (inactive for new design) 91 optimum EMI shielding effectiveness –65dB @ 10 GHz specifi- r T For environmental crimp applications with cation min., 48 hour salt spray, 200°C ie serrations on rear threads of shell These are standard finishes. Consult Amphenol Aerospace, s Sidney, NY for variations. I 3. SELECT A SHELL SIZE 2. CONNECTOR TYPE IDENTIFICATION MIL-DTL-38999, sizes 11 through 25, see chart on page 140. Designates MIL-DTL-38999, Series I LJT Lanyard 5388 2. CONRNelEeaCseT POluRg TYPE IDENTIFICATION 4. SELECT A FINISH 3. SELECT A SHELL SIZE & INSERT ARRANGEMENT Designates corrosion resistant olive drab cadmium plated Shell sizes are MIL-DTL-38999, Series III from sizes 11 thru 25. The basic aluminum, 500 hour extended salt spray, B part number selected specifies the insert arrangement. See Table I (page EMI shielding effectiveness –50dB @ 10 GHz 140) for coded part number that correlates to insert arrangement. specification min., 175°C Designates electroless nickel plated aluminum, 4. SELECT A LANYARD LENGTH CODE F 48 hour salt spray, EMI shielding effectiveness –65dB @10 GHz500 specification min., 200°C See Table II (page 140) for lanyard length code number. These are standard finishes. Consult Amphenol Aerospace for variations. 5. SELECT A CONTACT TYPE/ALTERNATE ROTATION OF INSERT 5. SELECT AN INSERT ARRANGEMENT P Designates Lanyard Release plug with pin contacts MIL-DTL-38999, see insert identification chart on page 140. S Designates Lanyard Release plug with socket contacts 6. SELECT A CONTACT STYLE When an alternate position of the connector is required to prevent cross- Designates Lanyard Release plug P mating, a different letter (other than P or S) is used. See with pin contacts alternate positioning for LJT (to your left), then convert to Amphenol com- Designates Lanyard Release plug mercial coding by the following chart below. S with socket contacts NORMAL B A D C ROTATION Pin Contacts Socket Contacts AB LETTERS MS Letter Amphenol MS Letter Amphenol 7. ALTERNATE KEYING Letter Letter POSITION P P (normal) S S (normal) PA E SA F For alternate position of connector (to prevent cross-mating) 5° LJT REF PB R SB T PC W SC X see LJT key/keyway rotation below. RELATIVE POSSIBLE POSITION PD Y SD Z (No letter is required for normal) OF ROTATED MASTER KEYWAY (front face of receptacle shown) LJT Key/Keyway Rotation AB ANGLE OF ROTATION (Degrees) Shell Size Normal A B C D 9 95° 77° - - 113° 11 95° 81° 67° 123° 109° 13 95° 75° 63° 127° 115° 15 95° 74° 61° 129° 116° 17 95° 77° 65° 125° 113° 19 95° 77° 65° 125° 113° 21 95° 77° 65° 125° 113° 23 95° 80° 69° 121° 110° C 25 95° 80° 69° 121° 110° Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 139
Series I, LJT Breakaway Fail Safe Lanyard Release Plug Insert Availability TABLE I 38999 INSERT AVAILABILITY INSERT ARRANGEMENT CODE III Contact Size Basic Part MIL-DTL-38999 Insert Shell Size / Number Arrangement II Insert Service Total 12 8 8 88/91-538808 11-99 Arrangement Rating Contacts 22D 20 16 12 Coax Coax* Twinax 06 11-35 I 11-2 I 2 2 07 11-98 11-35 M 13 13 10 13-4 SJT 11 13-8 11-98 I 6 6 Access 13 13-98 13-4 I 4 4 14 13-35 Aquacon 13-8 I 8 8 18 15-5 22 15-18 13-35 M 22 22 19 15-19 I 13-98 I 10 10 20 15-35 s 15-5 II 5 5 27 17-6 e 28 17-8 15-15 I 15 14 1 i 29 17-26 er 15-18 I 18 18 30 17-35 S 15-19 I 19 19 31 17-99 37 19-11 15-35 M 37 37 39 19-32 15-97 I 12 8 4 40 19-35 17-6 I 6 6 47 21-11 48 21-16 17-8 II 8 8 49 21-35 17-26 I 26 26 50 21-41 17-35 M 55 55 51 21-39 57 23-21 17-99 I 23 21 2 58 23-35 19-11 II 11 11 59 23-53 19-32 I 32 32 60 23-55 66 25-19 19-35 M 66 66 74 25-4 21-11 I 11 11 67 25-29 21-16 II 16 16 68 25-35 69 25-43 21-35 M 79 79 70 25-61 21-39 I 39 37 2 71 25-46 21-41 I 41 41 72 25-2 23-21 II 21 21 TABLE II 23-35 M 100 100 LANYARD LENGTH CODES 23-53 I 53 53 Lanyard 23-54 M 53 40 9 4 Length (in.) Commercial 23-55 I 55 55 ±.250 MS Code 4.000 40 25-4 I 56 48 8 4.250 41 25-19 I 19 19 4.500 42 25-20 N 30 10 13 4 3 4.750 43 25-24 I 24 12 12 5.000 50 25-29 I 29 29 5.250 51 25-35 M 128 128 5.500 52 25-43 I 43 23 20 5.750 53 6.000 No 60 25-46 I 46 40 4 2* 6.250 Code 61 25-61 I 61 61 6.500 62 6.750 Std. 63 LJT Lanyard Separation Forces * For RG 180/U and RG 195/U cables 7.000 Length 70 only. (Check Amphenol Aerospace, 7.250 6.250 71 15 Degree Sidney, NY for other cable Straight Plug Pull (lbs. 7.500 72 applications). For availability of other Shell Size (lbs. max.) Max.) 7.750 73 insert arrangements and accesso- 11 ries consult Amphenol Aerospace. 8.000 80 13 45 55 8.250 81 15 8.500 82 17 8.750 83 19 21 90 100 9.000 90 23 9.250 91 C 25 9.500 92 9.750 93 140 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
Series I, LJT Breakaway Fail Safe Quick-Disconnect with Axial Pull of Lanyard Amphenol LJT Breakaway Fail Safe Connectors provide unequaled 38999 performance in environments requiring instant disengagement. III Designed to provide quick disconnect of a connector plug and II receptacle with an axial pull on the lanyard, the “Breakaway” Fail Safe I connector family offers a wide range of electrical and mechanical features: SJT • Instant decoupling and damage free separation Access • Completely intermateable with standard LJT receptacles Aquacon • Inventory support commonality through the use of standard insert arrangements and contacts S e Breakaway un-mating is initiated by applying a pull force to the LJT Breakaway Fail Safe r lanyard which causes the operating sleeve on the plug to move away i from the receptacle. Coupling segments on the plug then move away In addition to standard Breakaway connectors, e from the mating receptacle while expanding, thus releasing the recep- Amphenol also manufactures custom breakaway s tacle. After completion of the un-mating sequence, spring compression connectors including those with: I returns the sleeve and segments to their original positions. Un-mating of the plug may also be accomplished by normal rotation of the coupling • Increased pull-force capability ring without affecting the breakaway capability. • Custom lanyard lengths and backshells • Low force separation capabilities The LJT Breakaway Fail Safe connector features which provide EMI EMP • Low insertion/separation force contacts shielding in excess of MIL-DTL-38999 Series I requirements: • Non-cadmium finishes • Solid metal-to-metal coupling Custom JT Series Breakaway designs have been • EMI grounding fingers developed for special applications; however the LJT • Conductive finishes Series is recommended over the JT Series for the quick-disconnect breakaway style. Contact Amphenol Aerospace for more information on breakaway, quick-disconnect connectors. Other Amphenol cylindrical families (MIL-DTL-38999 Series III, MIL-DTL-26482, MIL-DTL-83723) also offer breakaway quick-disconnect connectors. Lanyard Release Plug - Fail Safe Military (MS27661) Commercial (LJT 88-5388/91-5388) To complete order number see page 140. +.003 +.007 .594–.002 .575–.003 SOCKET INSERT V Thread .275 MAX. D Max. UNEF OMUOTVEERM ESNLETEVE .019+–..000132 Shell A Dia. Accessory Class 2A DURING MATING V PIN INSERT Size Max. B Max. Dia. L Max. (Plated) 11 1.393 1.797 .740 1.703 .5625-24 13 1.558 1.969 .926 1.703 .6875-24 D B 15 1.669 2.078 1.051 1.703 .8125-20 17 1.797 2.203 1.176 1.703 .9375-20 19 1.926 2.323 1.300 1.703 1.0625-18 LANYARD PULLED TAUT 21 2.054 2.469 1.426 1.703 1.1875-18 AGAINST A .500±.031 L A 23 2.183 2.594 1.551 1.703 1.3125-18 DIA. MANDREL MS LAN6.Y2A5R0DS TLDE.NGTH 25 2.293 2.703 1.676 1.766 1.4375-18 FOR PROPRIETARY LANYARD LENGTH SEE LANYARD LENGTH TABLE All dimensions for reference only. C Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 141
SJT Series D TABLE OF CONTENTS FOR SECTION D Features, Specification . . . . . . . . . . . 143 How to Order . . . . . . . . . . . . . . . 144 Insert Availability . . . . . . . . . . . . . . 145 SJT SHELL STYLES: Crimp Wall Mounting Receptacle SJT00RT. . . . 146 Crimp Wall Mount Receptacle Back Panel Mount SJTP00RT . . . . . . . . . . . . . . . . 146 Crimp Box Mounting Receptacle for Back Panel Mounting SJTP02RE . . . . . . . . . . . . . 1. 47 Crimp Jam Nut Receptacle SJT07RT . . . . . . . 147 Crimp Straight Plug SJT06RT . . . . . . . . . 148 Crimp Straight Plug with Grounding Fingers . . . 148 Hermetic Solder Mounting Receptacle SJTIY . . . 149 Hermetic Jam Nut Receptacle SJT07Y . . . . . 149 ACCESSORIES: Section F . . . . . . . . . . . . . . . . . 164-183 SJT Typical Markets: • Military & Commercial Aviation (older designs) • Applications Complaint with European Specifications: PAN6433-2, LN29729, VG96912 • Military Vehicles D 142 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
Amphenol SJT Features, Specifications Amphenol® SJT connectors combine unique design fea tures of the scoop-proof LJT series 38999 within standard mount ing dimensions of JT types. Available in a wide range of shell sizes, finishes, insert arrangements and accessories. III II Components I Standard connectors use aluminum shells. Standard plating on shell components is cadmium over nickel with many optional finishes available. A dependable 5-key/keyway shell polarization SJT with bayonet-lock coupling is incorporated to aid and assure positive mating. Access The insert material is a high-temperature, rigid dielectric polymer providing excellent electrical Aquacon characteristics. A fluorinated silicone interfacial seal is featured on the mating face of the pin inserts, assuring complete electrical isolation of the pins when connector halves are mated. SJT features: Contrasting letter or number designations are used on the insert faces. A main joint gasket is installed in the receptacles for moisture sealing between connector halves. • 100% scoop-proof design – basic MIL-DTL-38999 Serrated and threaded shells, with a moisture sealing pilot for back shells, accept a wide Series I* lengths S range of accessories. Hermetic seal receptacles are available in carbon steel or stainless steel J shells. • Standard mounting T dimensions – MIL-DTL-38999, Contacts Series II** dimensions Rear insertable/rear release crimp contacts are standard in SJT connectors. Power contacts are available in sizes 10, 12, 16, 20, 22M and 22D. All socket contacts are probe proof. • Compliance with European Standard contact plating is 50 mµ minimum gold. Coaxial contacts are available in sizes 8, 12 Specifications – PAN6433-2, and 16 to accommodate a wide range of coaxial cables; see Coaxial contact information in the LN29729, VG96912 High Speed Contact section of this catalog. Size 8 and 12 Twinax contacts are also available; see Concentric Twinax contact information in the High Speed Contact section of this catalog. Optional Features Special adaptations of the SJT are available for hermetic and high temperature applications. The SJTS high temperature con nector is rated at 392°F. SJT hermetic receptacles are described on page 150. Specials Special types are available, such as connectors less contacts and circular rack and panel connectors with solderless wrap contacts. A complete listing of connector types, shell styles and service classes appears on page 145, How to Order. For further informa tion on special application requirements, contact an Amphenol Sales Person or visit www.amphenol-aerospace.com for more information. CONTACT RATING Contact Test Current Maximum Maximum Contact Crimp Well Data Size Standard Hermetic Millivolt Millivolt Drop Size Drop Crimp* Hermetic Well Min. 22M 3 2 45 60 Diameter Well Depth 22D 5 3 73 85 22M .028 ±.001 .141 22 5 3 73 85 22D .0345 ±.0010 .141 20 7.5 5 55 60 22 .0365 ±.0010 .141 16 13 10 49 85 12 23 17 42 85 20 .047 ±.001 .209 10 Power 33 NA 33 NA 16 .067 ±.001 .209 * When using silver plated wire 12 .100 ±.002 .209 10 (Power) .137 ±.002 .355 SERVICE RATING** Service Suggested Operating Voltage Test Voltage Test Voltage Test Voltage Test Voltage Rating (Sea Level) (Sea Level) 50,000 Ft. 70,000 Ft. 110,000 Ft. AC (RMS) DC M 400 550 1300 VRMS 550 VRMS 350 VRMS 200 VRMS N 300 450 1000 VRMS 400 VRMS 260 VRMS 200 VRMS I 600 850 1800 VRMS 600 VRMS 400 VRMS 200 VRMS II 900 1250 2300 VRMS 800 VRMS 500 VRMS 200 VRMS D ** Please note that the establishment of electrical safety factors is left entirely in the designer’s hands, since he is in the best possible position to know what peak voltage, switching surges, transients, etc., can be expected in a particular circuit. Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 143
SJT How to Order, Alternate Rotations 1. 2. 3. 4. 5. 38999 Connector Type SJT, Shell Shell Size- Contact Type Alternate Keying Finish III Style, Service Class Insert Arrangement. Position Variations Suffix SJT00RT 18-66 P A (XXX) II I SJT SERIES SJT Standard Scoop-Proof High Temperature Back Panel Mounted Access Junior Tri-Lock Aquacon mp Wall Mounting Receptacle (without rear accessories) SJT00RT SJTP00RT Cri e Box Mounting Receptacle (with grommet & nut) (can be cl SJTP02RE E a supplied with strain relief intergral) YL pt & ST Rece Jam Nut Receptacle (without rear accessories) SJT07RT T E P J Y T S R O s Straight Plug SJT06RT T g C u E Pl Straight Plug with Grounding Fingers SJTG06RT N N O Fused compression glass sealed inserts. Leakage rate less than 1.0x10-6 cc/sec at 15 psi differential; with interfacial seal. C etic Jam Nut Receptacle SJT07Y m er Solder Mounting Receptacle SJTIY H 2. SHELL SIZE & INSERT ARRANGEMENT 3. CONTACT TYPE SEE PAGE 145 First number represents Shell Size, P Pin Contacts second number is the Insert Arrangement. S Socket Contacts 4. ALTERNATE KEYING POSITION 5. FINISH VARIATION SUFFIX A plug with a given rotation letter will mate with a receptacle with Finish Suffix Indicated the same rotation letter. The AB angle for a given connector is the Finish same whether it contains pins or sockets. Inserts are not rotated in Standard for conjunction with the master key/keyway. SJT Types AB angles shown are viewed from the front face of the connector. Aluminum Shell Components Non-Hermetic A recep tacle is shown below. The angles for the plug are exactly the same, except the direction of rotation is opposite of that shown Bright Cadmium Plated Nickel Base SJT/SJTG for the receptacle. Anodic Coating (Alumilite) (005) KEY/KEYWAY ROTATION AB ANGLE OF ROTATION (DEGREES) Chromate Treated (Iridite 14-2) (011) Olive Drab Cadmium Plate Nickel Base (014) Shell Size Normal A B C D 8 95 Electroless Nickel Coating (023) 10 95 81 67 123 109 Hermetic Connectors 12 95 75 63 127 115 Carbon Steel Shell, Tin Plated Shell and 14 95 74 61 129 116 SJT( )Y Contacts 16 95 77 65 125 113 Stainless Steel Shell, Gold Plated Consult 18 95 77 65 125 113 Contacts Amphenol 20 95 77 65 125 113 22 95 80 69 121 110 24 95 80 69 121 110 RELATIVE POSSIBLE POSITION OF ROTATED MASTER KEYWAY (front face of receptacle shown) D 144 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
SJT Insert Availability and Identification Contact Size 38999 Shell Crimp Hermetics* Service Total 22D 22M 22 20 16 12 12 10 8 8††† Size Class Y Rating Contacts (Coax) (Power) (Coax) (Twinax) III 8-6 X M 6 6 II 8-35 X M 6 6 8-44 X M 4 4 I 8-98 X I 3 3 10-2 X I 2 2 SJT 10-4 ✦ I 4 4 Access 10-5 X I 5 5 10-13 X M 13 13 Aquacon 10-35 X M 13 13 10-98 X I 6 6 12-4 X I 4 4 12-8 X I 8 8 12-22 X M 22 22 12-35 X M 22 22 12-98 X X I 10 10 S 14-5 X II 5 5 J 14-15 X I 15 14 1 T 14-18 X I 18 18 14-19 X X I 19 19 14-35 X X M 37 37 14-37 X X M 37 37 14-97 X I 12 8 4 16-2 ✦ M 39 38 1** 16-6 X I 6 6 16-8 X II 8 8 16-13 ✦ I 13 13 16-26 X I 26 26 16-35 X M 55 55 16-42 X M 42 42 16-55 X M 55 55 16-99 X X I 23 21 2 18-11 X II 11 11 18-32 X I 32 32 18-35 X X M 66 66 18-66 X X M 66 66 20-1 X X M 79 79 20-2 X M 65 65 20-11 X I 11 11 20-16 X II 16 16 20-35 X X M 79 79 20-39 X I 39 37 2 20-41 X I 41 41 20-75 ✦ M 4 4†† 20-79 ✦ II 19 17 2† 22-1 X X M 100 100 22-2 X M 85 85 22-21 X II 21 21 22-35 X X M 100 100 22-53 X I 53 53 24-1 X M 128 128 24-2 X M 100 100 24-4 X I 56 48 8 24-7 X M 99 97 2** 24-11 ✦ N 11 2 9 24-19 X I 19 19 24-20 ✦ N 30 10 13*** 4 3 24-24 X I 24 12 12 24-29 X I 29 29 24-35 X M 128 128 24-37 X I 37 37 24-43 ✦ I 43 23 20 24-46 ✦ I 46 40 4 2†† 24-61 X I 61 61 ✦ Not tooled for 02-RE * Pin inserts only (contact Amphenol for socket availability). † Must be ordered separately ** twinax contacts for MIL-C-17/176-00002 cable. †† Coax Contacts for RG180 or RG195 cable. D *** Two size 16 contacts dedicated to fiber optics. Consult Amphenol ††† Size 8 Coax and Twinax are interchangeable. or Fiber Optic Section for more information. For availability of size 12 twinax contacts, consult Amphenol Aerospace. Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 145
SJT00RT – Crimp Wall Mounting Receptacle 38999 PART NUMBER BUILDER Page 144 III II al SJT00RT i c I r e SJT m m Access o Aquacon C Note: Standard wall mount may be back panel mounted where panel thickness does not exceed these dimensions. For thicker panel applications, SJTP00RT should be used. Shell L M R S T V Thread Modified N P** T Size Max +.000 (TP) ±.016 ±.005 +.001 Max –.005 Class 2A Modified –.005 J UNEF Major Dia. S (Plated) 8 .500 .632 .594 .812 .120 .4375-28 .421 – .417 .473 .117 10 .500 .632 .719 .938 .120 .5625-24 .542 – .538 .590 .117 12 .500 .632 .812 1.031 .120 .6875-24 .667 – .663 .750 .117 14 .500 .632 .906 1.125 .120 .8125-20 .791 – .787 .875 .117 16 .500 .632 .969 1.219 .120 .9375-20 .916 – .912 1.000 .117 18 .500 .632 1.062 1.312 .120 1.0625-18 1.034 – 1.030 1.125 .117 20 .500 .602 1.156 1.438 .120 1.1875-18 1.158 – 1.154 1.250 .087 22 .500 .602 1.250 1.562 .120 1.3125-18 1.283 – 1.279 1.375 .087 24 .550 .602 1.375 1.688 .147 1.4375-18 1.408 – 1.404 1.500 .055 SJTP00RT – Crimp Wall Mounting Receptacle (Back Panel Mounting) PART NUMBER BUILDER Page 144 l SJTP00RT a i c r e m m o C Shell F K L M R S T Z V Thread P W G Size +.000 +.006 Max. +.000 (TP) +.011 ±.005 ±.031 Class 2A Dia. Max. Max. –.005 –.000 –.005 –.010 (Plated) +.001 UNEF –.005 8 .609 .945 .539 .860 .594 .812 .120 .062 .4375-28 .516 .812 .345 10 .609 .945 .539 .860 .719 .938 .120 .062 .5625-24 .633 .812 .345 12 .609 .945 .539 .860 .812 1.031 .120 .062 .6875-24 .802 .812 .345 14 .609 .945 .539 .860 .906 1.125 .120 .062 .8125-20 .927 .812 .345 16 .609 .945 .539 .860 .969 1.219 .120 .062 .9375-20 1.052 .812 .345 18 .609 .945 .539 .860 1.062 1.312 .120 .062 1.0625-18 1.177 .812 .345 20 .609 .945 .539 .860 1.156 1.438 .120 .062 1.1875-18 1.302 .812 .345 22 .609 .945 .539 .860 1.250 1.562 .120 .062 1.3125-18 1.427 .812 .345 D 24 .750 1.085 .493 1.000 1.375 1.688 .147 .078 1.4375-18 1.552 .781 .452 All dimensions for reference only. 146 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
SJTP02RE – Crimp Box Mounting Receptacle (Back Panel Mounting) 38999 PART NUMBER BUILDER Page 144 III al SJTP02RE II i c r I e m SJT m Access o C Aquacon P KK F K M S Dia. Dia. Shell +.000 +.006 +.000 R +.011 T Z +.001 +.005 G S Size –.005 –.000 –.005 (TP) –.010 ±.005 ±.031 –.005 –.002 Max. J 8 .609 .945 .860 .594 .812 .120 .062 .516 .417 .345 T 10 .609 .945 .860 .719 .938 .120 .062 .633 .538 .345 12 .609 .945 .860 .812 1.031 .120 .062 .802 .663 .345 14 .609 .945 .860 .906 1.125 .120 .062 .927 .787 .345 16 .609 .945 .860 .969 1.219 .120 .062 1.052 .912 .345 18 .609 .945 .860 1.062 1.312 .120 .062 1.177 1.030 .345 20 .609 .945 .860 1.156 1.438 .120 .062 1.302 1.154 .345 22 .609 .945 .860 1.250 1.562 .120 .062 1.427 1.279 .345 24 .750 1.085 1.000 1.375 1.688 .147 .078 1.552 1.404 .452 SJT07RT – Crimp Jam Nut Receptacle PART NUMBER BUILDER Page 144 l SJT07RT a i c r e m m o C • “D” shaped panel cut-out dimensions ** Oversize threads. Check accessory threads before ordering H A• Hex V Thread R Thread N T• Shell +.000 +.017 S Class 2A Class 2A +.001 C +.010 Size –.010 –.016 ±.016 UNEF (Plated) UNEF (Plated) –.005 Max. –.000 8 .542 .750 .938 .5625-24 .5625-24 .473 1.078 .572 10 .669 .875 1.062 .6875-24 .6875-24 .590 1.203 .697 12 .830 1.062 1.250 .8125-20 .8750-20 .750 1.391 .884 14 .955 1.188 1.375 .9375-20 1.0000-20 .875 1.515 1.007 16 1.084 1.312 1.500 1.0625-18 1.1250-18 1.000 1.641 1.134 18 1.208 1.438 1.625 1.1875-18 1.2500-18 1.125 1.766 1.259 20 1.333 1.562 1.812 1.3125-18 1.3750-18 1.250 1.953 1.384 22 1.459 1.688 1.938 1.4375-18 1.5000-18 1.375 2.078 1.507 24 1.580 1.812 2.062 1.4375-18 1.6250-18 1.500 2.203 1.634 D All dimensions for reference only. Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 147
SJT06RT/SJTG06RT – Crimp Straight Plug/Straight Plug (with Grounding Fingers) 38999 PART NUMBER BUILDER Page 144 III II al SJT06RT i SJTG06RT c I r e SJT m m Access o Aquacon C T J S SJT06RT SJTG06RT V Thread Shell L Q Class 2A Modified Size Max Dia. Max. UNEF (Plated) Major Dia. 8 1.219 .734 .4375-28 .421 – .417 10 1.219 .844 .5625-24 .542 – .538 12 1.219 1.016 .6875-24 .667 – .663 14 1.219 1.141 .8125-20 .791 – .787 16 1.219 1.265 .9375-20 .916 – .912 18 1.219 1.391 1.0625-18 1.034 – 1.030 20 1.219 1.500 1.1875-18 1.158 – 1.154 22 1.219 1.625 1.3125-18 1.283 – 1.279 24 1.258 1.750 1.4375-18 1.408 – 1.404 All dimensions for reference only. D 148 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
SJTIY – Hermetic Solder Mounting Receptacle 38999 PART NUMBER BUILDER Page 144 III al SJTIY II i c r I e m SJT m Access o C Aquacon G K L M Dia. Dia. N Shell +.011 +.006 +.011 +.001 +.001 Size –.000 –.005 –.010 –.005 –.005 8 .789 .125 .687 .562 .473 S 10 .789 .125 .797 .672 .590 J 12 .789 .125 .906 .781 .750 T 14 .789 .125 1.031 .906 .875 16 .789 .125 1.156 1.031 1.000 18 .789 .125 1.281 1.156 1.125 20 .789 .125 1.375 1.250 1.250 22 .821 .156 1.500 1.375 1.375 24 .821 .156 1.625 1.500 1.500 SJT07Y – Hermetic Jam Nut Receptacle PART NUMBER BUILDER Page 144 l SJT07Y a i c r e m m o C • “D” shaped panel cut-out dimensions H RR N A• Hex KK Thread T• Shell +.001 C +.000 L +.017 S +.011 Class 2A +.010 Size –.005 Max. –.010 Max. –.016 ±.016 –.000 UNEF (Plated) –.000 8 .473 1.078 .542 .297 .750 .938 .642 .5625-24 .572 10 .590 1.203 .669 .297 .875 1.062 .766 .6875-24 .697 12 .750 1.391 .830 .297 1.062 1.250 .892 .8750-20 .884 14 .875 1.515 .955 .297 1.188 1.375 1.018 1.0000-20 1.007 16 1.000 1.641 1.084 .297 1.312 1.500 1.142 1.1250-18 1.134 18 1.125 1.766 1.208 .328 1.438 1.625 1.268 1.2500-18 1.259 20 1.250 1.953 1.333 .328 1.562 1.812 1.392 1.3750-18 1.384 22 1.375 2.078 1.459 .328 1.688 1.938 1.518 1.5000-18 1.507 24 1.500 2.203 1.580 .328 1.812 2.062 1.642 1.6250-18 1.634 D All dimensions for reference only. Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 149
Aquacon Series E TABLE OF CONTENTS FOR SECTION E Design Features . . . . . . . . . . . . . . 151 Specifications, Alternate Positioning . . . . . . 152 Insert Availability . . . . . . . . . . . . . . 153 Insert Arrangements . . . . . . . . . . . . 154-155 How to Order . . . . . . . . . . . . . . . 156 SJT SHELL STYLES: AJ6/AS6 Straight Plug. . . . . . . . . . . . 157 AJ7H/ AS7H Hermetic Jam Nut Receptacle . . . 158 AJ7/ AS7 Jam Nut Receptacle . . . . . . . . . .1 59 AJOH Hermetic Square Flange Receptacle . . . . . 160 ACCESSORIES/INSTALLATION SECTION F: Protection Caps . . . . . . . . . . . . . . 161 Installation Instructions/ Application Tools . . . . 162 Contact Installation . . . . . . . . . . . . . 163 SJT Typical Markets: • MiliAtaqryu &a Ccoomnm Ceorcnianl eAcvitaotior nT (yopldiecra dle Msiganrsk)ets: • App•l iOcacteioannsic C/Folumidp lIaminmt weristhio Enu Aropppelicaant Siopnescifications: Amphenol PAN• 6N4a3v3y-2 S, eLaNl 2B9r7e2a9th, eVrGs96912 Aerospace • Mili•ta Sryp aVceeh iAclpepslications that require Water Immersion E 150 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
Aquacon Immersible Connectors Design Features The Amphenol® Aquacon Series of connectors has been 38999 designed to provide maximum service in oceanic or fluid immersion applications. III The AJ Aquacon offers the following features: II • 1500 PSI Capability STRAIGHT PLUG • “O” Ring Sealing, Thread AJ6 / AS6 I • Threaded Coupling SJT • Visual Mating Indication Access • Design Flexibility Aquacon HERMETIC JAM NUT RECEPTACLE A A specially designed aluminum bronze coupling nut and type AJ7H/AS7H q 316 stainless steel shells resist corrosion and provide a pressure u withstanding connector. Positive threaded coupling. “O” rings, and a color band visual indicator assure sealing and proper NON-HERMETIC a mating. A rear accessory thread provides for the use of EMI JAM NUT RECEPTACLE c hardware or molding adapters. o AJ7 / AS7 n Aquacon Connectors are available in a straight plug and two receptacle styles (see photos at right), with numerous MIL- DTL-38999 insert patterns. HERMETIC AJ Aquacons use JT (38999 type) inserts that incorporate SQUARE FLANGE contact sizes 22D, 22M, 22, 20 or 16. AS Aquacons use SJT RECEPTACLE (38999 type) inserts that incorporate size 12 contacts. AJ0H Hermetically sealed (1 X 10-6 cc/sec leakage rate) arrangements are also available. DESIGN FEATURES OF AQUACON SERIES CONNECTORS 6 1 2 2 5 4 3 5 1. Corrosion resistant aluminum bronze coupling nut and stainless steel sleeve 2. Hermetic and non-hermetic inserts in MIL-DTL-38999 patterns. Glass or hard dielectric material. 3. Visual mating indicator 4. 1500 PSI sealing capability assured by threaded coupling and “O” ring 5. Pin or socket contacts in either plug or receptacle 6. Environmental resistant molded cable terminations with or without EMI accessory E Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 151
Aquacon Series Specifications, Alternate Positioning 38999 AQUACON CONTACT RATINGS III Contact Test Current Maximum Millivolt Drop Crimp Well Data Solder Well Data Size II Standard Hermetic Crimp Solder Solder Diameter Depth Diameter Depth Hermetic I 22M 3 2 30 20 60 .029 ±.001 .141 +.004 .094 .029 –.000 SJT 22D 5 – 40 – – .0345 ±.001 .141 – Access – Aquacon 22 5 3 40 20 85 .0365 ±.001 .141 +.004 .094 .036 –.000 n 20 7.5 5 35 20 60 .047 ±.001 .209 +.004 .125 o .044 –.000 c a 16 13 10 25 20 85 .067 ±.001 .209 .078 +.004 .141 –.002 u q 12 23 17 25 20 85 .100 ±.002 .209 .151 .116 ±.004 A AQUACON SERVICE RATINGS Service Suggested Operating Voltage Rating (Sea Level) AC (RMS) DC M 400 550 I 600 850 II 900 1250 The establishment of electrical safety factors is left entirely in the designer’s hands, as he can best determine what peak voltage, swtiching surges, transients, etc. can be expected in a particular circuit. ALTERNATE POSITIONING Alternate positioning of connectors allows connectors with identical insert arrangements to be mounted side by side by providing a positive means of eliminating inadvertent cross-mating or cross- plugging. Alternate positioning of Aquacon Series is achieved by a rotation of the master key/keyway, relative to the insert, as part of the shell manufacturing operation. Recommended practice is to use alternate position inserts only when necessary. AQUACON MASTER KEY/KEYWAY ROTATION Shell AB Angle of Rotation (Degrees) Size NORMAL Normal A B C D A D B C ROTATION 8 100 82 118 LETTER AB 10 100 86 72 128 114 12 100 80 68 132 120 14 100 79 66 134 121 16 100 82 70 130 118 10° AJ or AS Ref 18 100 82 70 130 118 20 100 82 70 130 118 RELATIVE POSSIBLE POSITION OF ROTATED MASTER KEYWAY 22 100 85 74 126 115 E (FRONT FACE OF AJ or AS RECEPTACLE SHOWN) 24 100 85 74 126 115 152 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
Aquacon Series Insert Availability 38999 Contact Size Aquacon Service Total Solder Crimp Hermetic* III Shell Size Rating** Contacts 22D 22M 22 20 16 12 II 8-3 X X M 3 3 I 8-6 X X X M 6 6 8-35 X X M 6 6 SJT 8-44 X M 4 4 Access 8-98 X X I 3 3 Aquacon 10-5 X X X I 5 5 A 10-13 X X X M 13 13 q 10-35 X X M 13 13 u 10-98 X X X I 6 6 a 12-3 X X X II 3 3 c o 12-8 X X X I 8 8 n 12-35 X X M 22 22 12-98 X X X I 10 10 14-5 X X X II 5 5 14-15 X X I 15 14 1 14-18 X X X I 18 18 14-35 X X M 37 37 14-37 X X X M 37 37 16-6† X X I 6 6 16-8 X X X II 8 8 16-26 X X X I 26 26 16-35 X X M 55 55 16-55 X X X M 55 55 18-11 X X II 11 11 18-32 X X X I 32 32 18-35 X X M 66 66 18-66 X X X M 66 66 20-1 X M 79 79 20-2 X M 65 65 20-16 X X X II 16 16 20-35 X M 79 79 20-39 X X I 39 37 2 20-41 X X X I 41 41 22-2 X X M 85 85 22-21 X X X II 21 21 22-32 X I 32 32 22-35 X M 100 100 22-55 X X X I 55 55 24-19† X X I 19 19 24-24† X I 24 12 12 24-35 X M 128 128 24-61 X X I 61 61 * Tooled for pin inserts only (contact Amphenol for socket availability). ** See specifications † AS Aquacon version - these arrangements use SJT (38999 type) patterns that incorporate size 12 contacts. See how to order page 156. E Additional insert arrangements may be made available upon request. Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 153
Aquacon Series Insert Arrangements 38999 Front face of pin inserts illustrated III III CAB 456312 456132 4312 CAB DE C AB 89711013611152243 89711301611152243 SJT Insert Arrangement 8-3 8-6 8-35 8-44 8-98 10-5 10-13 10-35 Access Service Rating M M M M I I M M Aquacon Number of Contacts 3 6 6 4 3 5 13 13 Contact Size 20 22M 22D 22 20 20 22M 22D n o c a Aqu EDA FCB C BA FEG HDACB 21221 GFHKAEJBDC ED A CB JHKGRLFAMPNEBCD JHKGLTFMSUERNAPBDC Insert Arrangement 10-98 12-3 12-8 12-35 12-98 14-5 14-15 14-18 Service Rating I II I M I II I I Number of Contacts 6 3 8 22 10 5 14 1 18 Contact Size 20 16 20 22D 20 16 20 16 20 31121 11 31121 DE AFC B FGE HADB C NMPLZaRKSJYbHTAcXGBWUVFECD 13491106214732153392446045575235 Insert Arrangement 14-35 14-37 16-6† 16-8 16-26 16-35 Service Rating M M I II I M Number of Contacts 37 37 6 8 26 55 Contact Size 22D 22M 12 16 20 22D 1 14 101725 3240 4753 H J K A B PRdSejT Uf AVBWCD 141017253443515864 1 41017253443515864 51 31 391624313946 5255 G F L E D C NMcL baK JhHZgYGXFE 2391624334250576366 239 1624334250576366 21 614179 71 11 Insert Arrangement 16-55 18-11 18-32 18-35 18-66 20-1 Service Rating M II I M M M Number of Contacts 55 11 32 66 66 79 Contact Size 22M 16 20 22D 22M 22M See page 152 for service ratings and contact sizes. † AS Aquacon version - uses an SJT (38999 type) pattern with size 12 contacts. See how to order page 156. CONTACT LEGEND 8 12 16 20 22 22M 22D E 154 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
AJ Aquacon Insert Arrangements Front face of pin inserts illustrated 38999 III 2141 665511111 31 JHKGSLR MFPANE BDC 21 64117951171 3111 RSTPhNUMigeVfjrLqWpKXknAdJYmBHcZabCGDFE SRTPUhgNiVMrjsfqWLeAtkXKdpmBYnJcZCbaHDGEF SIIA IJc Tc e ss Insert Arrangement 20-2 20-16 20-35 20-39 20-41 Aquacon Service Rating M II M I I A Number of Contacts 65 16 79 37 2 41 q Contact Size 22 16 22D 20 16 20 u a c o n 1451111922280 328934975748 6568677475818825 KLJMVHWNU GPX TARFS BEDC KLZJMaYbNHXghfPWGj eAcRdFVBSEUTCD 532764118521462354435545655666766787578963991995409790968 PRNSMmhjkiTLUzygxnGFFGwAKfAEHVHEevBpAWBDdCJuqBXDCcsHrtCYZbaGDFE Insert Arrangement 22-2 22-21 22-32 22-35 22-55 Service Rating M II I M I Number of Contacts 85 21 32 100 55 Contact Size 22 16 20 22D 20 L NM PA B C N P R AS B C 181525364859718294105115 WXtYu GZaG HvH bAwcBdCD K J HU T V GRS F E D ML KYX JWZ VHa UTG FED 741424354758708193104114121112285 UVTsSrqREpFEFPnDMDNMCNmNCBPLMBPLkJLjJKKAKiAzxyhJgfeHGEF Insert Arrangement 24-19† 24-24† 24-35 24-61 Service Rating I I M I Number of Contacts 19 12 12 128 61 Contact Size 12 16 12 22D 20 See page 152 for service ratings and contact sizes. † AS Aquacon version - uses an SJT (38999 type) pattern with size 12 contacts. See how to order page 156. CONTACT LEGEND 8 12 16 20 22 22M 22D E Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 155
AJ Aquacon How to Order 38999 1. 2. 3. 4. 5. 6. III Connector & Shell Style Contact Shell Size – Contact Insert Special Type Insert Arrangement Configuration Rotation Variation II AJ6 R - 20-41 S A (445) I SJT AQUACON IMMERSIBLE CONNECTORS Aquacon with JT (38999 Aquacon with SJT (38999 Type) Access Type) Inserts inserts- size 12 contacts only Aquacon p m n e Cri o E cl Jam Nut Receptacle AJ7 AS7 c YL pta T e a S c u & Re E q P Y A T R s O ug Straight Plug AJ6 AS6 T Pl C E N Fused compression glass sealed inserts. Leakage rate less than 1.0x10-6 cc/sec at 15 psi differential; with interfacial N O seal. C etic Jam Nut Receptacle AJ7 AS7 m er Square Flange AJ0 H 2. CONTACT TYPE 3. SELECT A SHELL SIZE & INSERT ARRANGEMENT SEE PAGES 2-5 Receptacle Shell Size & Insert Arrangements are on C Non-Removable Solder Termination pages 2-5. First number represents R Removable Crimp Termination Shell Size, second number is the Insert Arrangement. H Hermetic (Glass Seal) Solder Termination (Receptacles only) 4. CONTACTS Plug P Pin Contacts C Non-Removable Solder Termination S Socket Contacts 5. ALTERNATE POSITIONING Hermetics are available only in pin contacts. Alternate positioning of Aquacon Series is achieved by a rotation of the master key/keyway, relative to the insert, as part of the shell manufacturing operation. NORMAL Recommended practice is to use alternate position inserts B A D C ROTATION only when necessary. LETTER AB AQUACON MASTER KEY/KEYWAY ROTATION Shell AB Angle of Rotation (Degrees) Size Normal A B C D 10° AJ or AS Ref 8 100 82 118 RELATIVE POSSIBLE POSITION OF 10 100 86 72 128 114 ROTATED MASTER KEYWAY 12 100 80 68 132 120 (FRONT FACE OF AJ or AS RECEPTACLE SHOWN) 14 100 79 66 134 121 6. SPECIAL VARIATIONS 16 100 82 70 130 118 Rear Accessory Thread for Non-Hermetic Jam Nut 18 100 82 70 130 118 (168) Receptacle only. 20 100 82 70 130 118 Hex Coupling and Rear Accessory Threads for (445) Straight Plug only. 22 100 85 74 126 115 E Consult Amphenol Aerospace for other options and special variations available. 24 100 85 74 126 115 See how to order protection caps on page 161. 156 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
AJ6 / AS6 Aquacon Straight Plug 38999 PART NUMBER BUILDER Page 156 III al AJ6X- II i AS6X- c r I e m SJT m Access o C Aquacon A MOLDING LIMIT q V SS u THREAD a c o AJ6X-XX-XXX(445) n F P THREAD M L MOLDING LIMIT SS V THREAD F AS6X-XX-XXX(445) AJ Aquacons use JT (38999 type) inserts that P incorporate contact sizes 22D, 22M, 22, 20 or 16. THREAD AS Aquacons use SJT (38999 type) inserts that incorporate size 12 contacts M L1 F Dia. L L1 V Thread Shell +.000 Max. Max. M P Thread S Hex Class 2A Size –.005 (AJ) (AS) ±.010 Class 2B ±.016 UNEF 8 .477 1.067 1.430 .360 .750-20 UNEF .875 .5625-24 10 .602 1.067 1.430 .360 .875-20 UNEF 1.000 .6875-24 12 .727 1.062 1.430 .360 1.000-20 UNEF 1.125 .8125-20 14 .852 1.062 1.430 .360 1.125-18 UNEF 1.250 .9375-20 16 .977 1.062 1.430 .360 1.250-18 UNEF 1.375 1.0625-18 18 1.102 1.062 1.430 .360 1.375-18 UNEF 1.500 1.1875-18 20 1.227 1.312 1.680 .610 1.500-18 UNEF 1.625 1.3125-18 22 1.352 1.312 1.680 .610 1.625-18 UNEF 1.750 1.4375-18 24 1.477 1.312 1.680 .610 1.750-18 UNS 1.875 1.5625-18 All dimensions for reference only. E Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 157
AJ7H / AS7H Aquacon Hermetic Jam Nut Receptacle 38999 PART NUMBER BUILDER Page 156 III II al AJ7H- i AS7H- c I r e SJT m m Access o Aquacon C S X n o c a u q G AJ7H-XX-XXX(XXX) H A A THREAD M L S X1 G H AS7H-XX-XXX(XXX) A THREAD M L1 AJ Aquacons use JT (38999 type) inserts that incorporate contact sizes 22D, 22M, 22, 20 or 16. AS Aquacons use SJT (38999 type) inserts that incorporate size 12 contacts X X1 L1 Bulkhead Bulkhead H L +.000 Thickness Thickness Shell A Thread G +.000 ±.010 –.010 S Hex Size Class 2A Dia. –.000 (Hermetic AJ) (Hermetic AS) M ±.016 (AJ) (AS) 8 .750-20 UNEF 1.125 .700 1.125 1.500 .125 .938 .03 – .31 .06 – .72 10 .875-20 UNEF 1.250 .825 1.125 1.500 .125 1.062 .03 – .31 .06 – .72 12 1.000-20 UNEF 1.406 .950 1.125 1.500 .125 1.188 .03 – .31 06 – .72 14 1.125-18 UNEF 1.531 1.075 1.125 1.500 .125 1.312 .03 – .31 06 – .72 16 1.250-18 UNEF 1.654 1.200 1.125 1.500 .125 1.438 .03 – .31 06 – .72 18 1.375-18 UNEF 1.844 1.325 1.125 1.500 .125 1.562 .03 – .31 06 – .72 20 1.500-18 UNEF 2.000 1.450 1.250 1.500 .188 1.688 .03 – .38 06 – .65 22 1.625-18 UNEF 2.125 1.575 1.250 1.500 .188 1.812 .03 – .38 06 – .65 24 1.750-18 UNS 2.250 1.700 1.250 1.500 .188 2.000 .03 – .38 06 – .65 All dimensions for reference only. E 158 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
AJ7 / AS7 Aquacon Jam Nut Receptacle 38999 PART NUMBER BUILDER Page 156 III al AJ7X- II i ASJX- c r I e m SJT m Access o C S Aquacon X A q u a G H F AJ7X-XX-XXX(168) c o n V A THREAD THREAD M L S X1 G H F ASJX-XX-XXX(168) V A THREAD THREAD M L1 AJ Aquacons use JT (38999 type) inserts that incorporate contact sizes 22D, 22M, 22, 20 or 16. AS Aquacons use SJT (38999 type) inserts that incorporate size 12 contacts X X1 L1 Bulkhead Bulkhead F H L +.000 V Thread Thickness Thickness Shell A Thread +.000 G +.000 ±.010 –.010 S Hex Class 2A Size Class 2A –.005 Dia. –.005 (AJ) (AS) M ±.016 UNEF (AJ) (AS) 8 .750-20 UNEF .477 1.125 .700 1.484 1.750 .125 .938 .5625-24 .03 – .31 .03 – .58 10 .875-20 UNEF .602 1.250 .825 1.484 1.750 .125 1.062 .6875-24 .03 – .31 .03 – .58 12 1.000-20 UNEF .727 1.406 .950 1.484 1.750 .125 1.188 .8125-20 .03 – .31 .03 – .58 14 1.125-18 UNEF .852 1.531 1.075 1.484 1.750 .125 1.312 .9375-20 .03 – .31 .03 – .58 16 1.250-18 UNEF .977 1.654 1.200 1.484 1.750 .125 1.438 1.0625-18 .03 – .31 .03 – .58 18 1.375-18 UNEF 1.102 1.844 1.325 1.484 1.750 .125 1.562 1.1875-18 .03 – .31 .03 – .58 20 1.500-18 UNEF 1.227 2.000 1.450 1.609 1.750 .188 1.688 1.3125-18 .03 – .38 .03 – .50 22 1.625-18 UNEF 1.352 2.125 1.575 1.609 1.750 .188 1.812 1.4375-18 .03 – .38 .03 – .50 24 1.750-18 UNS 1.477 2.250 1.700 1.609 1.750 .188 2.000 1.5625-18 .03 – .38 .03 – .50 All dimensions for reference only. E Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 159
AJ0H Aquacon Hermetic Square Flange Receptacle 38999 PART NUMBER BUILDER Page 156 III II al AJOH- i c I r e SJT m m Access o Aquacon C S n R o PACKING PACKING c (POS II) (POS I) a u q A S R F AJ0H-XX-XXX(XXX) A THREAD T M 4 HOLES G L The Aquacon Hermetic Square Flange Receptacle is available in AJ style only which incorporates contact sizes 22D, 22M, 22, 20 or 16. F Dia. Packing Packing Shell A Thread +.000 G T Pos I Pos II Size Class 2A –.001 ±.030 L M R S ±.005 Part Number Part Number 8 .750-20 UNEF .685 .344 1.125 .125 .719 .938 .128 10-90351-15 10-90351-14 10 .875-20 UNEF .810 .344 1.125 .125 .812 1.031 .128 10-90351-17 10-90351-16 12 1.000-20 UNEF .935 .344 1.125 .125 .906 1.125 .128 10-90351-19 10-90351-18 14 1.125-18 UNEF 1.060 .344 1.125 .125 .969 1.219 .128 10-90351-21 10-90351-20 16 1.250-18 UNEF 1.185 .344 1.125 .125 1.062 1.312 .128 10-90351-23 10-90351-22 18 1.375-18 UNEF 1.248 .344 1.125 .125 1.156 1.438 .128 10-90351-24 10-90351-24 20 1.500-18 UNEF 1.373 .375 1.219 .188 1.250 1.562 .128 10-90351-26 10-90351-26 22 1.625-18 UNEF 1.498 .375 1.219 .188 1.375 1.688 .147 10-90351-28 10-90351-28 24 1.750-18 UNS 1.623 .375 1.219 .188 1.500 1.812 .147 10-90351-29 10-90351-29 All dimensions for reference only. E 160 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
Aquacon Series Protection Caps RECEPTACLE PROTECTION CAP 38999 10-377664-XX .760 III S MAX Shell P Thread R S Hex Size Class 2A Ref. +.005 II P –.010 I 8 .750-20 UNEF 1.010 .875 SJT 10 .875-20 UNEF 1.155 1.000 R 12 1.000-20 UNEF 1.299 1.125 Access 14 1.125-18 UNEF 1.443 1.250 Aquacon 16 1.250-18 UNEF 1.588 1.375 A 18 1.375-18 UNEF 1.732 1.500 q 20 1.500-18 UNEF 1.876 1.625 u 22 1.625-18 UNEF 2.021 1.750 a 24 1.750-18 UNS 2.165 1.875 c o n PLUG PROTECTION CAP 10-399623-XX D Shell A Dia. B D Thread Size Max. +.031 Class 2A –.000 A 8 .771 .625 .750-20 UNEF 10 .898 .625 .875-20 UNEF 12 1.010 .625 1.000-20 UNEF B 14 1.137 .625 1.125-18 UNEF 16 1.264 .625 1.250-18 UNEF 1.000 18 1.392 .625 1.375-18 UNEF 20 1.519 .688 1.500-18 UNEF 22 1.646 .688 1.625-18 UNEF 24 1.744 .688 1.750-18 UNS All dimensions for reference only. HOW TO ORDER PROTECTION CAPS Protection Cap Style Cap Size (Correlates to Connector Shell Size) For Receptacle Connector 10-377664 - 20 For Plug Connector 10-399623 - 20 E Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 161
Aquacon Series Installation Instructions, Application Tools RECEPTACLE “O” RING RACKING REQUIREMENTS 38999 MOLDING ARP 568 UNIFORM DASH NUMBER III Suggested method of assembly to cable for Aquacon plugs and cable connecting receptacles is molding. The mold Shell Main Joint Shell to Mounting II sealing diameter has been designed to use a common mold Size Seal Surface Seal for both plug and receptacle in a given shell size. I Jam Nut SJT 8 ARP-014 ARP-019 SEALING 10 ARP-016 ARP-021 Access In a mated condition, the red visual mating 12 ARP-018 ARP-023 Aquacon indicator band must be fully concealed by 14 ARP-020 ARP-025 the plug coupling nut to assure to reliable, n pressure rated sealed joint. Failure to fully 16 ARP-022 ARP-027 o tighten the coupling nut may allow leakage 18 ARP-024 ARP-029 c through the main joint seal. The red visual 20 ARP-026 ARP-030 a mating indicator is so located that only a full u and proper mating of the plug and receptacle 22 ARP-028 ARP-031 q will cause the indicator to be fully hidden by 24 ARP-029 ARP-032 the plug coupling nut. A Red Visual Mating CONVERSION TABLE Indicator Band SALT WATER DEPTH TO HYDROSTATIC PRESSURE MOUNTING SURFACES Salt-Water Pounds per Salt-Water Pounds per The integrity of an “O” ring hydrostatic shell is dependent Depth in Sq. Inch Depth in Sq. Inch Feet Feet upon the flatness of the surface on which the receptacle is mounted. Surface finishes of 23 microns or less are recom- 10 4 2,000 890 mended for “O” ring sealing areas when jam nut or through 25 11 2,500 1,113 bulkhead receptacles are mounted. 50 22 3,000 1,335 75 33 4,000 1,780 MOUNTING CUTOUTS Shell B R 100 45 5,000 2,225 Size +.010 +.010 200 89 6,000 2,670 –.000 –.000 R 250 111 7,000 3,115 8 .705 .759 300 134 7,500 3,338 10 .830 .884 400 178 8,000 3,560 B 12 .955 1.007 500 223 9,000 4,005 14 1.080 1.134 600 267 10,000 4,450 16 1.205 1.259 750 334 15,000 6,675 18 1.330 1.384 800 356 20,000 8,900 20 1.455 1.507 1,000 445 25,000 11,125 Rear mount jam nut 22 1.580 1.634 24 1.705 1.759 APPLICATION TOOLING Contact Crimping Positioner Insertion Removal Sealing Color Reference Size Tool Tool* Tool* Plug* Code Publication 22M M22520/2-01 M22520/2-09† 11-8674-24†† 11-8675-24†† 10-405996-22 Black 22D M22520/2-01 M22520/2-09† 11-8674-24†† 11-8675-24†† 10-405996-22 Black 22 M22520/2-01 M22520/2-09† 11-8674-22†† 11-8675-22†† 10-405996-22 Black L-624 20 M22520/1-01 M22520/1-04 11-8674-20†† 11-8675-20†† 10-405996-20 Red 16 M22520/1-01 M22520/1-04 11-8674-16†† 11-8675-16†† 10-405996-16 Blue 12 M22520/1-01 M2520/1-04 11-8674-12†† 11-8675-12†† 10-405996-12 Yellow * Amphenol Part Numbers † Pin only. Use M22520/2-06 for socket contacts. †† Contact Daniels Manufacturing Co. or Astro Tool Corp. for availability. ** Available online at www.amphenol-aerospace.com/termination instructions E 162 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
Aquacon Series Contact Installation RECEPTACLE “O” RING RACKING REQUIREMENTS CONTACT INSTALLATION 38999 ARP 568 UNIFORM DASH NUMBER III WIRE AND CABLE PREPARATION II 1. Cut wire or cable to desired length. Strip insulation from end of wire in accordance with the following table. Hot wire I stripping methods are recommended. Avoid nicking or cutting wire strands. SJT Access WIRE STRIP LENGTH IN INCHES Aquacon Contact Contact Size Type A 22M 22D 22 20 16 12 q Solder 1/8 – 1/8 5/32 5/32 u Crimp 1/8 – 5/32 7/32 – 1/4 a c o n SOLDER CONTACT TERMINATION CRIMP CONTACT TERMINATION 1. Clean conductors and pre-tin with a good grade 60/40 1. Select proper crimping tool and positioner from tin-lead solder to 1/16 inch. Application Tooling table on previous page. 2. Pre-tin contact solder well. 2. Position wire in wire well. Wire must be visible in the 3. With connector in a suitable holding device, solder inspection hole provided. wells facing operator, and the cutaway portion of the 3. With the wire in place, insert the contact fully into the wells up, insert pre-tinned conductor into contact well. crimping tool. Squeeze the crimping tool handles to the Apply heat to closed side of wire well to make joint. full extent of their travel. The recommended crimping Remove heat and allow joint to cool. tools are the “full cycling” type and will not release until 4. A resistance soldering unit of approximately 125 watts a complete crimp is made. Release pressure on is recommended. If a soldering iron is used, do not handles and remove the completed crimped contact/ exceed 20 watts for size 22M, 22D and 22 contacts; 80 wire assembly. watts for size 20: and 150 watts for size 16 and 12 contacts. 5. Wipe or brush excess flux from terminations. CONTACT INSERTION CONTACT REMOVAL 1. Select proper insertion tool from Application Tooling 1. Select proper removal tool from Application Tooling table on previous page. table on previous page. 2. With contact/wire assembly properly positioned in the 2. Carefully insert removal tool until contact to be insertion tool, push forward, directly in line with the removed is released. Aquacon contacts are rear grommet hole, until the contact is felt to snap release, rear removable. into place. 3. Remove contact. 3. Remove insertion tool. All unused contact positions must be filled with uncrimped contacts. In addition, sealing plugs (see Application Tooling table) should be inserted in all unused grommet holes. E Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 163
Accessories and Tools for MIL-DTL-38999 Series III, II, I and SJT F TABLE OF CONTENTS FOR SECTION F Accessories for MIL-DTL-38999 Connectors MIL-DTL-38999 Backshells ......................................................... 165 (Refers to Backshell Section from Amphenol PCD) Protection Caps for Series III ........................................................ 166, 167 Dummy Receptacles for Series III .................................................... 168 Cable Clamps for Series III. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169 Accessories for Series III Breakaway Connectors ........................................ 170 Protection Caps for Series II ........................................................ 171, 172 Strain Reliefs for Series II, I ......................................................... 173 Protection Caps for Series I ......................................................... 174, 175 Strain Reliefs for Series I ........................................................... 176 Protection Caps for SJT ............................................................ 177 Dummy Receptacles & Cable Clamps for SJT ........................................... 178 Header Assemblies for Series III, II, I .................................................. 179, 180 Application Tools (Crimp, Insertion, Removal) for Series III, II, I, SJT .......................... 181 Assembly Instructions for Series III, II, I, SJT ............................................ 182, 183 164 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
MIL-DTL-38999 Backshells Amphenol offers a full range of accessories that are designed to enhance the performance of Amphenol 38999 connectors, both 38999 military and non-military. III Backshells are an integral part of any circular connector when it comes to reliable cable connections. Amphenol divisions team up II globally to provide a very large assortment of backshells for use with 38999 Series of connectors, as well as other circular series. I This Accessories and Tools section covers what is offered from Amphenol Aerospace, Sidney, NY. For MIL-DTL-38999 Series III, II, I SJT and SJT (reference table of contents on preceding page). Access Aquacon A c c The section of this catalog called “Backshells” covers the backshell and adapters that are provided through e the Amphenol PCD/Amphenol India divisions. Please refer to this section for: s • Backshells for Connector Family “L”, which includes MIL-DTL-38999 Series III and Series IV s • Backshells for Connector Family “K”, which includes MIL-DTL-38999 Series I and Series II o • Backshells for Connector Family “J”, which includes MIL-DTL-24682 (Matrix, Series 2), r MIL-DTL-5015 (Matrix, MS3400 Series), MIL-DTL-83723 (Series I & III), MIL-DTL-81703 (Series III) i e s The variety of types of backshells and adapters covered in the Backshells section of this catalog include: • Non-environmental backshells • Environmental backshells • Non-environmental EMI/RFI backshells • Environmental EMI/RFI backshells • Shrink boot adapters • Crimp ring adapters • Band lock adapters • Pre-shield adapters For more information contact: Amphenol Aerospace: www.amphenol-aerospace.com (phone: 800-678-0141) or visit www.backshellworld.com or email: sales@backshellworld.com F Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 165
MIL-DTL-38999, Series III TV Receptacle Protection Cap 38999 .797 MAX 20.24 MAX A III II .167 +.010 –.005 I B 4.24 +.25 –.13 SJT 6.000 APPROX .578 MAX 152.40 APPROX A 14.68 MAX Access *10-552943-XXX Aquacon B s e i .797 MAX r 20.24 MAX o *10-553310-XXX A D s s *10-553970-XXX e 6.000 APPROX B 152.40 APPROX c *10-553120-XXX c 3.500 APPROX A 88.90 APPROX * To complete order number, add shell size and suffix number. For example, shell size 11 with olive drab cadmium nickel base, 10-552943-119 Inches Millimeters Shell A Thread Class 2B B Dia. D Dia. Shell MS Shell Size Code B Dia. Max. D Dia. +.25 Size 0.1P-0.3L-TS Max. +.010 –.000 Size –.00 9 .6250 .875 .703 9 A 22.23 17.86 11 .7500 1.000 .844 11 B 25.40 21.44 13 .8750 1.125 1.016 13 C 28.58 25.81 15 1.0000 1.250 1.141 15 D 31.75 28.98 17 1.1875 1.438 1.266 17 E 36.53 32.16 19 1.2500 1.500 1.391 19 F 38.10 35.33 21 1.3750 1.625 1.516 21 G 41.28 38.51 23 1.5000 1.750 1.641 23 H 44.45 41.68 25 1.6250 1.875 1.766 25 J 47.63 44.86 All dimensions for reference only. Finish 10-No Suffix TV SERIES III Olive Drab, Cadmium, -XX9 MS METAL PROTECTION CAPS Nickel base Shell MS Shell MS Receptacle Electroless Nickel -XXG Size Size Code Protection Cap Consult Amphenol Aerospace for availability of 9 A D38999/33W9X* stainless steel protection caps. 11 B D38999/33W11X* 13 C D38999/33W13X* TV SERIES III 15 D D38999/33W15X* PLASTIC PROTECTION CAPS 17 E D38999/33W17X* Shell Receptacle 19 F D38999/33W19X* Size 21 G D38999/33W21X* 9 10-70500-10 23 H D38999/33W23X* 11 10-70500-12 25 J D38999/33W25X* 13 10-70500-14 15 10-70500-16 17 10-70500-19 * To complete order number, replace X with applicable letter as follows: 19 10-70500-20 R - designates eyelet type N - designates washer type 21 10-70500-22 MS metal protection caps are supplied with service class W which designates 23 10-70500-24 corrosion resistant olive drab cadmium plate aluminum. Consult Amphenol Aerospace for more detailed information on ordering 25 10-70524-1 F MS Metal protection caps. 166 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
MIL-DTL-38999, Series III TV Plug Protection Cap 1.166 MAX 38999 B 29.62 MAX III .167 +.010 –.005 II 4.24 +.25 *10-552944-XXX N –.13 I 5.000 APPROX 127.00 APPROX SJT Access Aquacon D 1.166 MAX A B 29.62 MAX c c e *10-553998-XXX N s s 5.000 APPROX o 127.00 APPROX r i e s * To complete order number, add shell size and suffix number. For example, shell size 11 with olive drab cadmium nickel base, 10-552944-119 Inches Millimeters Shell A Thread Class 2B D Dia. +.010 N Dia. Shell D Dia. N Dia. MS Shell Size Code Size 0.1P-0.3L-TS –.000 Max. Size +.25 –.00 Max. 9 .6250 .516 .895 9 A 13.11 22.73 11 .7500 .641 1.000 11 B 16.28 25.40 13 .8750 .766 1.171 13 C 19.46 29.74 15 1.0000 .891 1.299 15 D 22.63 32.99 17 1.1875 1.016 1.436 17 E 25.81 36.47 19 1.2500 1.141 1.543 19 F 28.98 39.19 21 1.3750 1.266 1.670 21 G 32.16 42.42 23 1.5000 1.343 1.787 23 H 34.11 45.39 25 1.6250 1.516 1.914 25 J 38.51 48.62 All dimensions for reference only. Finish 10-No Suffix TV SERIES III Olive Drab, Cadmium, -XX9 MS METAL PROTECTION CAPS Nickel base Shell MS Shell MS Plug Protection Cap Electroless Nickel -XXG Size Size Code 9 A D38999/32W9X* Consult Amphenol Aerospace for availability of stainless steel protection caps. 11 B D38999/32W11X* 13 C D38999/32W13X* TV SERIES III 15 D D38999/32W15X* PLASTIC PROTECTION CAPS 17 E D38999/32W17X* Shell Plug 19 F D38999/32W19X* Size 21 G D38999/32W21X* 9 10-70506-14 23 H D38999/32W23X* 11 10-70506-16 25 J D38999/32W25X* 13 10-70500-18 15 10-70500-20 * To complete order number, replace X with applicable letter as follows: R - designates eyelet type 17 10-70500-22 N - designates washer type 19 10-70500-24 MS metal protection caps are supplied with service class W which designates 21 10-70524-1 corrosion resistant olive drab cadmium plate aluminum. Consult Amphenol Aerospace for more detailed information on ordering 23 10-70506-28 F MS Metal protection caps. 25 10-70500-28 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 167
MIL-DTL-38999, Series III TV Dummy Receptacle 38999 III II I SJT PART NUMBER REFERENCE. SEE NOTE BELOW TO COMPLETE. Access Aquacon *10-553974-XXX S s 2 PLACES e R1 i 2 PLACES r M o R2 W 2 PLACES s s e c c A B THREAD T 4 PLACES TT .005 M 4 PLACES .13 M * To complete order number, add shell size and suffix number. For example, shell size 11 with olive drab cadmium nickel base, 10-553974-119 Inches B Thread M T TT Shell MS Shell S W 0.1P-0.3L-TS +.020 R1 R2 ±.008 ±.008 Size Size Coded ±.010 ±.010 (Plated) –.000 –.006 –.006 9 A .6250 .822 .719 .594 .938 .128 .098 .216 11 B .7500 .822 .812 .719 1.031 .128 .098 .194 13 C .8750 .822 .906 .812 1.125 .128 .098 .194 15 D 1.0000 .822 .969 .906 1.219 .128 .098 .173 17 E 1.1875 .822 1.062 .969 1.312 .128 .098 .194 19 F 1.2500 .822 1.156 1.062 1.438 .128 .098 .194 21 G 1.3750 .791 1.250 1.156 1.562 .128 .125 .194 23 H 1.5000 .791 1.375 1.250 1.688 .154 .125 .242 25 J 1.6250 .791 1.500 1.375 1.812 .154 .125 .242 Millimeters Finish 10-No Shell MS Shell M S T W TT Suffix Size Size Coded +.51 R1 R2 ±.25 +.20 ±.25 +.20 –.00 –.15 –.15 Olive Drab, Cadmium, -XX9 Nickel Base 9 A 20.88 18.26 15.09 23.83 3.25 2.49 5.49 Electroless Nickel -XXG 11 B 20.88 20.62 18.26 26.19 3.25 2.49 4.93 13 C 20.88 23.01 20.62 28.58 3.25 2.49 4.93 15 D 20.88 24.61 23.01 30.96 3.25 2.49 4.93 17 E 20.88 26.97 24.61 33.32 3.25 2.49 4.93 19 F 20.88 29.36 26.97 36.53 3.25 2.49 4.93 21 G 20.09 31.75 29.36 39.67 3.25 3.18 4.93 23 H 20.09 34.93 31.75 42.88 3.91 3.18 6.15 25 J 20.09 38.10 34.93 46.02 3.91 3.18 6.15 F All dimensions for reference only. Designates true position dimensioning. 168 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
MIL-DTL-38999, Series III TV Cable Clamps 38999 III II I SJT L Access Straight Style Aquacon *10-552681-XXX metal coupling FF KK V THREAD A F1 .270 +.010 c F2 –.020 c 6.86 +.25 –.51 e U s s o KK r i V THREAD e 90 Degree Elbow Style s F1 *10-552682-XXX metal coupling LL .270 +.010 F2 –.020 6.86 +.25 –.51 FF VIEW AT A A * To complete order number, see suffix chart below. Examples: Clamp with metal coupling nut for shell size 11 with olive drab cadmium nickel base, 10-552681-119. Inches MS Shell F1 Min. F2 Max. Shell Size Dia. Dia. FF Dia. KK Dia. LL Size Code Cable Cable L Max. U Max. Max. Max. Max. 9 A .094 .203 1.431 .656 .347 .629 1.015 11 B .141 .250 1.431 .688 .394 .756 1.062 13 C .172 .323 1.431 .750 .467 .883 1.125 15 D .203 .422 1.431 .859 .566 1.011 1.328 17 E .234 .500 1.431 .937 .644 1.138 1.392 19 F .265 .562 1.431 1.000 .706 1.265 1.453 21 G .297 .625 1.492 1.062 .769 1.393 1.609 23 H .328 .703 1.492 1.141 .847 1.488 1.656 25 J .359 .765 1.492 1.203 .909 1.616 1.719 Millimeters Finish 10-No Suffix MS Shell F1 Min. F2 Max. KK Olive Drab, -XX9 Shell Size Dia. Dia. V Thread FF Dia. Dia. LL Cadmium Nickel Size Code Cable Cable L Max. U Max. Metric Max. Max. Max. Base 9 A 2.39 5.16 36.35 16.66 M12X1-6H 8.81 15.98 25.78 Electroless Nickel -XXG 11 B 3.58 6.35 36.35 17.48 M15X1-6H 10.01 19.20 26.97 13 C 4.37 8.20 36.35 19.05 M18X1-6H 11.86 22.43 28.58 15 D 5.16 10.72 36.35 21.82 M22X1-6H 14.38 25.68 33.73 17 E 5.94 12.70 36.35 23.80 M25X1-6H 16.36 28.91 35.36 19 F 6.73 14.27 36.35 25.40 M28X1-6H 17.93 32.13 36.91 All d2im1ensions fGor referen7c.e5 o4nly. 15.88 37.90 26.97 M31X1-6H 19.53 35.38 40.87 23 H 8.83 17.86 37.90 28.98 M34X1-6H 21.51 37.80 42.06 F 25 J 9.12 19.43 37.90 30.56 M37X1-6H 23.09 41.05 43.66 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 169
38999, Series III TV Breakaway Fail Safe Backshells, Dummy Contacts, Wire Combs 38999 Amphenol offers a full range of accessories that are designed to enhance III the performance of Amphenol Breakaway connectors. II Low Profile Backshells in shell size 25 with the following features: I • Olive drab cadmium finish • 90 degree termination SJT • Low profile design with three Access heights ranging from 1.010 to 1.660 • Rear access covers to help ease Aquacon harness assembly and repairability • Amphenol part numbers: s 10-640000-XXX e i r o s s e c c A BACKSHELLS ARE OFFERED FOR USE WITH BREAKAWAY FAIL SAFE CONNECTORS IN THREE HEIGHTS DUMMY CONTACTS • Available in size 12 and size 8 • Provide a cost effective alternative for sealing unused contact cavities • Size 8 part number: T3-4008-59P • Size 12 part number: T3-4012-59P WIRE COMBS • Available for the 25-20 insert pattern to help to stabilize and prevent contact side loading • Amphenol part number: 21-33626-XXX For information on how to order these accessory products for Breakaway Fail Safe connectors, consult Amphenol Aerospace. ACCESSORY PRODUCTS FOR BREAKAWAY CONNECTORS: DUMMY CONTACTS AND WIRE COMBS F 170 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
MIL-DTL-38999, Series II JT Plug Protection Cap .812 MAX 38999 III II N A I B C SJT Access +.010 Aquacon .167–.005 DIA. A *10-547138-XXX (MS27510XXXC) c c .562 MAX e s s o For MS stamping identification, accessories must be ordered N A1 r i by MS part number. If ordered by 10- part number, they will be e stamped with said number. s * To complete order number, add shell size and suffix number. For example, shell size 10 with cadmium plate, nickel base would be 10-241853-107, MS27510A10C or MS27510A10A. *10-241853-XXX (MS27510XXXA) Shell A Dia. A1 Dia. B C N Dia. Finish 10-Number MS Number MS Number Size Max. Max. +.000 Approx. +.001 Suffix Suffix Suffix –.016 –.005 with chain without chain 8 .719 .703 .563 3.000 .473 Chromate Treat -XX0 10 .844 .828 .680 3.000 .590 Anodic Coating -XX5 CXXC CXXA 12 1.000 .984 .859 3.500 .750 Cadmium Plate Nickel -XX7 AXXC AXXA Base 14 1.125 1.109 .984 3.500 .875 Olive Drab, Cadmium, -XX9 BXXC BXXA 16 1.250 1.234 1.108 3.500 1.000 Nickel Base 18 1.375 1.359 1.233 3.500 1.125 Electroless Nickel -XXG FXXC FXXA 20 1.500 1.484 1.358 4.000 1.250 22 1.625 1.609 1.483 4.000 1.375 SERIES II JT 24 1.750 1.734 1.610 4.000 1.500 PLASTIC PROTECTION CAPS All dimensions for reference only. Shell Size Plug 8 10-70500-10 9 10-70506-14 10 10-70506-14 11 10-70506-16 12 10-70506-16 13 10-70506-18 14 10-70506-18 15 10-70506-20 16 10-70506-20 17 10-70506-22 18 10-70506-22 19 10-70506-24 20 10-70506-24 21 10-70576-24 22 10-70576-24 23 10-70506-28 24 10-70506-28 F 25 10-558651-25 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 171
MIL-DTL-38999, Series II JT Receptacle Protection Cap 38999 III II I .812 MAX .531 MAX SJT Access Aquacon A A s C e i r D o *10-241856-XXX (MS27511XXXA) s +.010 s –.005 e .167 *10-547136-XXX (MS27511XXXC D)IA. c c A .781 MAX For MS stamping identification, accessories must be ordered by MS part number. If ordered by 10- part number, they will be stamped with said number. A * To complete order number, add shell size and suffix number. For example, shell size 10 with C cadmium plate, nickel base would be 10-241802-107, MS27511A10C, MS27511A10A *10-241802-XXX Shell A Dia. C D +.010 Size Max. Approx. –.000 SERIES II JT 8 .719 3.000 .891 PLASTIC PROTECTION CAPS 10 .844 3.000 1.016 Shell Size Receptacle 12 1.000 3.500† 1.141 8 10-70506-10S 14 1.125 3.500 1.266 9 10-70500-10 16 1.250 3.500 1.391 10 10-70506-12 18 1.375 3.500 1.516 11 10-70500-12 20 1.500 4.000 1.641 12 10-70506-14 22 1.625 4.000 1.766 13 10-70500-14 24 1.750 4.000 1.891 14 10-70506-16 † 3.000 for MS27511 15 10-70500-16 All dimensions for reference only. 16 10-70506-18 17 10-70500-18 18 10-70506-20 Finish 10-Number MS Number MS Number Suffix Suffix Suffix 19 10-70500-20 with chain without chain 20 10-70506-22 Chromate Treat -XX0 21 10-70500-22 Anodic Coating -XX5 CXXC CXXA 22 10-70506-24 Cadmium Plate Nickel Base -XX7 AXXC AXXA 23 10-70500-24 Olive Drab, Cadmium, Nickel -XX9 BXXC BXXA Base 24 10-70576-24 Electroless Nickel -XXG FXXC FXXA 25 10-70506-28 F 172 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
MIL-DTL-38999, Series II JT MIL-DTL-38999, Series I LJT Strain Relief (Crimp Type) 38999 III II I SJT L Access Aquacon B A G BB c c Y e s s GROMMET o r *10-405982-XXX (MS27506XXX-2 REFERENCE M85049/49) i e s For MS stamping identification, accessories must be ordered by MS part number. If ordered by 10-part number, they will be stamped with said number. *To complete order number, add shell size and suffix number. Finish 10-Number MS27506 M85049/49 Suffix Suffix Suffix Chromate Treat -XX0 NA Anodic Coating -XX5 CXX-2 (-2-XXA) Cadmium Plate Nickel Base -XX7 AXX-2 NA Olive drab, Cadmium, Nickel base -XX9 BXX-2 (-2-XXW) Electroless Nickel -XXG FXX-2 (-2-XXN) For example: Shell size 10 with cadmium plate, nickel base would be 10-405982-107 or M85049/49-2-10W B Dia. Y Thread (Modified) BB Dia. Shell +.010 G Max. L Max. +.000 Screw Size Size –.025 Size Class 2B Modified Minor Dia. –.011 8 .125 .775 .984 .4375-28UNEF .399 – .405 .250 6-32UNC 10 .188 .837 .984 .5625-24UNEF .524 – .529 .312 6-32UNC 12 .312 .963 .984 .6875-24UNEF .649 – .654 .438 6-32UNC 14 .375 1.087 1.234 .8125-20UNEF .766 – .771 .562 6-32UNC 16 .500 1.150 1.234 .9375-20UNEF .891 – .896 .625 6-32UNC 18 .625 1.400 1.234 1.0625-18UNEF 1.002 – 1.007 .750 8-32UNC 20 .625 1.400 1.234 1.1875-18UNEF 1.135 – 1.140 .750 8-32UNC 22 .750 1.587 1.359 1.3125-18UNEF 1.252 – 1.257 .938 8-32UNC 24 .800 1.681 1.281 1.4375-18UNEF 1.377 – 1.382 1.000 8-32UNC All dimensions for reference only. Note: For solder type cable clamp 10-241055-XXX (M85049/49) consult Amphenol Aerospace. F Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 173
MIL-DTL-38999, Series I LJT Plug Protection Cap 38999 1.141 MAX III II I SJT D N Access 5.000 REF Aquacon B *10-421399-XXX s e i .906 MAX r o s s e .906 MAX c c D N +.010 A .167–.005 M D N *(MS27501XXXC) * 10-275196-XXX (MS27501XXXA) * To complete order number, add shell size and suffix number. For example, shell size 11 with cadmium plate, nickel base would be 10-421399-117, MS27501A11C, MS27501A11A. Shell B Dia. D Dia. M N Dia. Size Ref Max. ±.250 +.001 –.005 9 .180 .812 3.000 .572 11 .180 .938 3.000 .700 SERIES I LJT 13 .180 1.062 3.500 .850 PLASTIC PROTECTION CAPS 15 .180 1.188 3.500 .975 Shell Size Plug 17 .180 1.312 3.500 1.100 8 10-70500-10 19 .209 1.438 3.500 1.207 9 10-70506-14 21 .209 1.562 4.000 1.332 10 10-70506-14 23 .209 1.688 4.000 1.457 11 10-70506-16 25 .209 1.812 4.000 1.582 12 10-70506-16 13 10-70506-18 14 10-70506-18 Finish 10- Number MS Number MS Number 15 10-70506-20 Suffix Suffix Suffix 16 10-70506-20 with chain without chain 17 10-70506-22 Chromate Treat -XX0 18 10-70506-22 Anodic Coating -XX5 19 10-70506-24 Cadmium Plate -XX7 AXXC AXXA Nickel Base 20 10-70506-24 Olive Drab, Cadmium, -XX9 BXXC BXXA 21 10-70576-24 Nickel Base 22 10-70576-24 Electroless Nickel -XXG FXXC FXXA 23 10-70506-28 All dimensions for reference only. 24 10-70506-28 F 25 10-558651-25 174 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
MIL-DTL-38999, Series I LJT Receptacle Protection Cap L1 Series I LJT 38999 III II I D +.010 L .167–.005 SJT M Access Aquacon *(MS27502XXXC) A D c +.010 c .167–.005 B e 6.000 APPROX s s *10-427406-XXX o r i e L1 L s D D 3.500 APPROX * 10-275197-XXX (MS27502XXXA) *10-427950-XXX For MS stamping identification, accessories must be ordered by MS part number. If ordered by 10- part number, they will be stamped with said number. *To complete order number, add shell size and suffix number. For example, shell size 11 with cadmium plate, nickel base would be 10-427406-117, MS27502A11C, MS27502A11A. SERIES I LJT B Dia. PLASTIC PROTECTION CAPS Shell +.010 D Dia. Size –.000 Max. L Max. L1 Max M ±.250 Shell Size Receptacle 9 .703 .844 1.070 .844 3.000 8 10-70506-10S 11 .844 .969 1.070 .844 3.000 9 10-70500-10 13 1.016 1.125 1.070 .844 3.500 10 10-70506-12 15 1.141 1.250 1.070 .844 3.500 11 10-70500-12 17 1.266 1.406 1.070 .844 3.500 12 10-70506-14 19 1.391 1.500 1.070 .844 3.500 13 10-70500-14 21 1.516 1.625 1.070 .844 4.000 14 10-70506-16 23 1.641 1.750 1.070 .844 4.000 15 10-70500-16 25 1.766 1.875 1.089 .875 4.000 16 10-70506-18 17 10-70500-18 MS Number MS Number 18 10-70506-20 10-Number Suffix Suffix Finish Suffix with chain without chain 19 10-70500-20 Chromate Treat -XX0 20 10-70506-22 Anodic Coating -XX5 CXXC CXXA 21 10-70500-22 Cadmium Plate Nickel Base -XX7 AXXC AXXA 22 10-70506-24 Olive Drab, Cadmium, Nickel Base -XX9 BXXC BXXA 23 10-70500-24 Electroless Nickel -XXG FXXC FXXA 24 10-70576-24 All dimensions for reference only. 25 10-70506-28 F Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 175
MIL-DTL-38999, Series I LJT Strain Relief (Solder Type) 38999 III II I SJT Access L Aquacon s e BB i GG r o Y s s B e c c *10-436792-XXX A For military type cable clamp see MS27506 or M85049/49 on page 173. *To complete order number, add shell size and suffix number. Finish 10-Number Suffix Chromate treat -XX0 Anodic coating -XX5 Cadmium Plate Nickel Base -XX7 Olive Drab, Cadmium, Nickel Base -XX9 Electroless Nickel -XXG For example: Shell size 11 with cadmium plate, nickel base would be 10-436792-117. Shell B Dia. L Y Thread Class 2B GG BB Dia. Size +.010 Max. (Plated) Max. +.000 –.025 –.011 9 .125 .859 .4375-28 UNEF .775 .250 11 .188 .859 .5625-24 UNEF .837 .312 13 .312 .859 .6875-24 UNEF .963 .438 15 .375 1.109 .8125-20 UNEF 1.087 .562 17 .500 1.109 .9375-20 UNEF 1.150 .625 19 .625 1.109 1.0625-18 UNEF 1.400 .750 21 .625 1.109 1.1875-18 UNEF 1.400 .750 23 .750 1.234 1.3125-18 UNEF 1.587 .938 25 .800 1.234 1.4375-18 UNEF 1.681 1.000 All dimensions for reference only. F 176 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
SJT – Accessories Plug Protection Cap/Receptacle Protection Cap 38999 III PLUG PROTECTION CAP RECEPTACLE PROTECTION CAP II I SJT Access Aquacon A c c *10-476801-XXX *10-325943-XXX e s s o r i e s *10-476810-XXX * To complete order number, add shell size and * To complete order number, add shell size and suffix number. For example, shell size 10 with suffix number. For example, shell size 10 with bright cadmium plated nickel base, 10-476810-107. bright cadmium plated nickel base, 10-325943-107. Plug Shell D N Dia. Receptacle DD L Size Dia. Max. +.001 Shell Size Dia. Max. Max. –.005 8 .734 .828 8 .688 .473 10 .844 .828 10 .812 .590 12 1.016 .828 12 .969 .750 14 1.141 .828 14 1.094 .875 16 1.265 .828 16 1.219 1.000 18 1.391 .828 18 1.344 1.125 20 1.500 .828 20 1.469 1.250 22 1.625 .828 22 1.594 1.375 24 1.750 .859 24 1.719 1.500 All dimensions for reference only SJT PLASTIC PROTECTION CAPS Protection Cap Suffix Shell Plug Receptacle Finish Size Bright Cadmium Plated Nickel Base XX7 8 10-70500-10 10-70506-10S Anodic Coating (Alumilite) XX5 10 10-70500-14 10-70506-12 Chromate Treated (Iridite 14-2) XX0 12 10-70500-16 10-70506-14 Olive Drab Cadmium Plate Nickel Base XX9 14 10-70500-18 10-70506-16 Electroless Nickel Coating XXG 16 10-70500-20 10-70506-18 18 10-70500-22 10-70506-20 20 10-70500-24 10-70506-22 22 10-70524-1 10-70506-24 F 24 10-70506-28 10-70524-1 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 177
SJT – Accessories Dummy Receptacle, Cable Clamp 38999 III II I DUMMY RECEPTACLE Dummy Receptacle Suffix Finish SJT Bright Cadmium Plated Nickel Base XX7 Access Anodic Coating (Alumilite) XX5 Aquacon Chromate Treated (Iridite 14-2) XX0 Olive Drab Cadmium Plate Nickel Base XX9 s Electroless Nickel Coating XXG e i * To complete order number, add shell size and suffix number. For r example, shell size 10 with bright cadmium plated nickel base, o 10-476807-107. s s e Dummy Receptacle D L c Shell Size Dia. Max. Max. c A 8 .734 .828 10 .844 .828 12 1.016 .828 14 1.141 .828 *10-476807-XXX 16 1.265 .828 18 1.391 .828 20 1.500 .828 22 1.625 .828 24 1.750 .859 All dimensions for reference only CABLE CLAMP Cable Clamp Suffix Finish Bright Cadmium Plated Nickel Base XX7 Anodic Coating (Alumilite) XX5 Chromate Treated (Iridite 14-2) XX0 Olive Drab Cadmium Plate Nickel Base XX9 Electroless Nickel Coating XXG * To complete order number, add shell size and suffix number. For example, shell size 10 with bright cadmium plated nickel base, 10-476808-107. Cable A B L Y GG Clamp Dia. Dia. Max. Thread Max. Shell +.010 +.000 Class 2B Size –.025 –.011 UNEF (Plated) 8 .125 .250 .922 .4375-28 .775 10 .188 .312 .922 .5625-24 .837 12 .312 .438 .922 .6875-24 .963 *10-476808-XXX 14 .375 .562 1.172 .8125-20 1.087 16 .500 .625 1.172 .9375-20 1.150 18 .625 .750 1.172 1.0625-18 1.400 20 .625 .750 1.172 1.1875-18 1.400 22 .750 .938 1.297 1.3125-18 1.587 24 .800 1.000 1.297 1.4375-18 1.681 F All dimensions for reference only 178 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
MIL-DTL-38999, Series III TV, II JT, I LJT Universal “Header Assembly” for Flex Print or PC Board 38999 MOUNTS TO ALL MIL-DTL-38999 III The universal header assembly from II Amphenol provides for easy separation of the connector from the board. I SJT The header assembly is comprised of a short pin/socket contact. The tail end of the Access contact is soldered to the through hole of the flex or printed circuit board. The socket is Aquacon embedded in the insulator, making electrical contact with the printed circuit tail of the A connector. HEADERS PROVIDE EASY c SEPARATION OF THE CONNECTOR c FROM THE PC BOARD. FEATURES AND BENEFITS: e s • Circular and square header assemblies available s • Cost and time savings in the manufacturing process o • Assemblies can be vapor phase or wave soldered to flex/printed r circuit board i e • Allows electrical testing when installed properly. s • Connector assemblies can be easily removed from and reattached to the header assembly. MOUNTING APPLICATIONS MOUNTING TO RECTANGULAR ARINC CONNECTORS • Amphenol square universal headers are slotted to allow mounting to all series of MIL-DTL-38999 or MIL-DTL-26482 connectors without • Headers for ARINC connector arrangements special alterations. accommodate up to 150 pins • Amphenol circular universal headers are designed to accommodate • Consult Amphenol Canada, Ontario for ARINC the rear flange of PCB Board Mount shells, series configurations. MIL-DTL-38999 connectors without special alterations. • The header assembly can be attached to connectors with standard flange MATERIALS placement or directly to the circuit board. • Body is molded or machined from FR-4. • Connectors with dual flange mounting hardware can be provided to allow • Electrical engagement areas of the header easy mounting to the panel or the header assembly. contact are plated with .00003 inches - Forward flange would mount the connector to the panel minimum of gold over .00005 inches - Rear flange would be used to mount to the header assembly. minimum of nickel. • Various types of captivated or loose attaching screws can be utilized for See drawing of standard header on next page. unique applications. * For information on Header Assemblies for MIL-DTL-26482 connector, consult Amphenol Aerospace. F Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 179
MIL-DTL-38999, Series III TV, II JT, I LJT Universal “Header Assembly” for Flex Print or PC Board .175 ±.005 38999 SIZE 22 AND 23 CONTACT VIEW III The drawing below shows the standard header II .020 ±.001 assembly for use with MIL-DTL-38999 connectors. I VISUAL INDICATOR NOTCH SJT FOR TOP CL OF INSERT PATTERN Access (SIZE & CONFIGURATION OPTIONAL) VISUAL Aquacon INDICATOR NOTCH S FOR TOP CL OF B es RR21 T J DIA. I( NOSSIPZETERI O&TN CPAAOLTN)TFEIGRNURATION P(SCEBE S STUICFKFIOXU CTHART BELOW) i SIZE 16 AND 20 r CONTACT VIEW o B s PCB STICKOUT .050 s (SEE SUFFIX CHART BELOW) W e .040 ±.001 (SIZE 20) .0625 ±.0010 (SIZE 16) c TT c A +.008 .128 DIA. - .006 .195 ±.005 W NOTE: F RADIUS Size 16 accepts .048 to .064 dia. PCB tails. Size 20 accepts .037 to .043 dia. PCB tails. Size 22 & 23 accepts .018 to .022 dia. PCB tails Square Shell F S T + R1 R2 TT Assembly Part Size Radius ± .005 .008 TP† TP† + .008 Circular Shell J Dia. W Number – .006 – .006 Assembly Part Size ± .005 Number 21-904008-XX( ) 8/9 .094 .938 .128 .719 .594 .216 21-905008-XX( ) 8/9 1.016 .532 21-904010-XX( ) 10/11 .094 1.031 .128 .812 .719 .194 21-905010-XX( ) 10/11 1.062 .601 21-904012-XX( ) 12/13 .094 1.125 .128 .906 .812 .194 21-905012-XX( ) 12/13 1.250 .703 21-904014-XX( ) 14/15 .125 1.219 .128 .969 .906 .173 21-905014-XX( ) 14/15 1.375 .791 21-904016-XX( ) 16/17 .125 1.312 .128 1.062 .969 .194 21-905016-XX( ) 16/17 1.500 .875 21-904018-XX( ) 18/19 .125 1.438 .128 1.156 1.062 .194 21-905018-XX( ) 18/19 1.625 .975 21-904020-XX( ) 20/21 .125 1.562 .128 1.250 1.156 .194 21-905020-XX( ) 20/21 1.750 1.053 21-904022-XX( ) 22/23 .125 1.688 .154 1.375 1.250 .242 21-904024-XX( ) 24/25 .125 1.812 .154 1.500 1.375 .242 21-905022-XX( ) 22/23 1.875 1.145 21-905024-XX( ) 24/25 2.000 1.233 † TP designates true position dimensioning. HOW TO ORDER INFORMATION FOR HEADER ASSEMBLY WITH MIL-DTL-38999 CONNECTORS 1. 2. 3. 4. Series Type Shell Size & PCB Suffix 4. CONTACT PCB STICKOUT Insert Arrg. 21- 9040 08-03P 1 Suffix Shell Contact PCB Stickout Length Size* B ± .015 Stickout 1 08 .120 1. SERIES 2. TYPE 1 09 .120 21- Header Assembly 9040 Square 2 10 .185 9050 Circular 3 12 .270 NA 14 NA 15 2 16 .185 3. SELECT A SHELL SIZE & INSERT 3 16 .270 ARRANGEMENT SEE PAGES 2-5 18 Shell Size & Insert Arrangements are on pages 2 20 .185 2-5. First number represents Shell Size, 3 20 .270 second number is the Insert Arrangement. The 1 22 .120 dash is required. See MIL-STD-1560 or 1669 2 22 .185 document for coordinates of inserts. 3 22 .270 1 23 .120 F * Shell size designation for MIL-DTL-38999 24 Series I, II, III and IV and MIL-DTL-26482 Series 1 and 2. 25 180 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
38999, Series I LJT, II JT, III TV, & SJT Application Tools The following data includes information pertaining to the All crimping tools included are the “full cycling” type and 38999 appli cation tools which have been established for crimping, when used as specified in the installation instructions inserting, and removing contacts incorporated in the TV, CTV and L-624 covering the TV, CTV and MS series connectors, III MIL-DTL-38999 Series III connectors. For additional information will pro vide reliable crimped wire to contact terminations. on coax, twinax and triax contact tools, see High Speed Contact There is a possibility of additional crimping tools other II section of this catalog. than those included being available at present or in the I future for this specific appli cation. CRIMPING TOOLS SJT Contact Size/Type Crimping Tool Turret Die or Positioner Contact Size/Type Crimping Tool Turret Die or Access Positioner 12 Pin and Socket M22520/1-01 M22520/1-04 Aquacon 8 Coaxial Inner M22520/1-01 M22520/1-04 Pin and Socket M22520/2-01 M22520/2-31 16 Pin and Socket M22520/7-04 M22520/7-01 M22520/5-05 A M22520/5-01 Die Closure B c M22520/1-01 M22520/1-04 8 Coaxial Outer Pin M22520/5-01 M22520/5-41 c 20 Pin and Socket M22520/2-01 M22520/2-10 and Socket Die Closure B e M22520/7-01 M22520/7-08 M22520/10-07 M22520/10-01 s 22, 22D, 22M Pin M22520/2-01 M22520/2-09 Die Closure B s M22520/7-01 M22520/7-07 16 Coaxial Inner M22520/2-01 M22520/2-35 o Pin and Socket 22, 22D, 22M Socket M22520/2-01 M22520/2-07 r Series I, III M22520/7-01 M22520/7-05 1P6in C aonadx Siaol cOkuetter M22520/4-01 M22520/4-02 ie 22D Socket Series II MM2222552200//27--0011 MM2222552200//27--0066 1P2in C aonadx Siaol cInkneetr M22520/2-01 M22520/2-34 s 8 Twinax Center Pin and M22520/2-37 12 Coaxial Outer M22520/31-02 M22520/2-01 M22520/31-01 Socket Pin and Socket 10 (Power) TP-201423 8 Twinax Intermediate M22520/5-200 M22520/5-01 Outer Pin & Socket Where 2 or 3 tools are listed for a contact size, only one tool and its die or positioner are required to crimp the contact. The above crimping tools and positioners are available from the approved tool manufacturer. INSERTION TOOLS Use with Plastic Tools Metal Tools Contact Size MS Part Number Color Angle Type Straight Type Color Commercial Part No. MS Part No. Commercial Part No. 10 (Power M81969/14-05* Gray / (White) M81969/8-11 † † Green 12 M81969/14-04* Yellow / (White) M81969/8-09 11-8674-12†† 11-8794-12†† Yellow 16 M81969/14-03* Blue / (White) M81969/8-07 11-8674-16†† 11-8794-16†† Blue 20 M81969/14-10* Red / (Orange) M81969/8-05 11-8674-20†† 11-8794-20†† Red 22 M81969/14-09 Brown/White M81969/8-03 11-8674-22†† 11-8794-22†† Brown 22D, 22M M81969/14-01* Green / (White) M81969/8-01 11-8674-24†† 11-8794-24†† Black 8 Coaxial None Required 8 Twinax None None None Red REMOVAL TOOLS Use with Plastic Tools Metal Tools Contact Size MS Part Color For Angle Type Straight Type Color Number Unwired Contacts Commercial Commercial Part No. MS Part No. Commercial Part No. Part No. 10 (Power) M81969/14-05* (Gray) / White † M81969/8-12 † † Green / White 12 M81969/14-04* (Yellow) / White 11-10050-11†† M81969/8-10 11-8675-12†† 11-8795-12†† Yellow / White 16 M81969/14-03* (Blue) / White 11-10050-10†† M81969/8-08 11-8675-16†† 11-8795-16†† Blue / White 20 M81969/14-10* (Orange) / Red 11-10050-9†† M81969/8-06 11-8675-20†† 11-8795-20†† Red / Orange 22 M81969/14-09* (Brown)/White 11-10050-8†† M81969/8-04 11-8675-22†† 11-8795-22†† Brown/White 22D, 22M M81969/14-01* (Green) / White 11-10050-7†† M81969/8-02 11-8675-24†† 11-8795-24†† Green / White 8 Coaxial M81969/14-12 Green None None 11-9170†† DRK264-8††† N/A 8 Twinax M81969/14-12 Green None None 11-9170†† N/A N/A For information about contacts see page 29. The M81969/8, 11-8674, 11-8675, and 11-8794 metal contact insertion and removal tools will accommodate wires having the maximum outside diameter as follows: Contact size 12: dia. is .155, size 16: dia. is .109, size 20: dia. is .077, size 22D: dia. is .050. When wire diameters F exceed those specified, the plastic tools must be used. † To be determined. * Double end insertion/removal tool. †† Contact Daniels Manufacturing Co. or Astro Tool Corp. for availability. ** Twinax insertion tools are available only in a straight type, metal version. ††† Daniels Manufacturing Co. part number Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 181
38999, Series I LJT, II JT, III TV, & SJT Assembly Instructions 38999 WIRE STRIPPING STRIPPING DIMENSIONS III 1. Strip wire to required length. (See Figure at right). When using Wire Size A hot wire stripping, do not wipe melted insulation material on wire 22. 22M, 22D .125 (3.18) II strands; with mechanical strippers do not cut or nick strands. 20 .188 (4.77) I 2 . See Table 1 for proper finished outside wire dimensions. A 16 .188 (4.77) 3. Twist strands together to form a firm bundle. SJT 4. Insert stripped wire into contact applying slight pressure until wire insulation butts 12 .188 (4.77) Access against wire well. Check inspection hole to see that wire strands are visible. If there Table 1 are strayed wire strands, entire wire end should be re-twisted. Aquacon When wire is stripped and properly installed into contact, the next step is to crimp Contact Wire Dimension (inches)** Size the wire inside the contact by using the proper crimping tool. Min. Max. s 10 .135 .162 e 12 .097 .142 i r CRIMPING 16 .065 .109 o 20 .040 .077 s See table on preceding page for recommended 22 .034 .060 s M22520 series crimping tools, turret head or e positioner selection settings according to 22M, 22D .030 .050 c contact size, part number and wire gauge size. ** Min. diameters to insure moisture proof assembly; c max. diameters to permit use of metal removal tools. 1. Insert stripped wire into contact crimp pot. A Wire must be visible through inspection hole. 2. Using correct crimp tool and locator, cycle the tool once to be sure the indentors are open, insert contact and wire into locator. Squeeze tool handles firmly and completely to insure a proper crimp. The tool will not release VISUAL INSPECTION unless the crimp indentors in the tool head HOLE have been fully actuated. 3. Release crimped contact and wire from tool. Be certain the wire is visible through inspection hole in contact. Examples of M22520 Series Crimping Tools: Shown top: tool used for small size 22, 22D and 22M contacts. Shown bottom: tool used for size 20, 16 or 12 contacts and has a positioner that can be dialed for each contact size. CONTACT INSERTION 1. First remove hardware from the plug 2. Use proper plastic or metal insertion tool 3. Next align the tool and contact up to and receptacle and slide the hardware for corresponding contact. (Consult the properly identified cavity at rear of over wires in proper sequence. Insertion Tool table on preceding page). connector plug. Use firm, even Slide correct tool (with plastic tool use pressure; do not use excessive colored end) over wire insulation and slide pressure. It is recommended to start at forward until tool bottoms against rear the center cavity. Contact must be contact shoulder. aligned with grommet hole and not inserted at an angle. Push forward until contact is felt to snap into position within insert. Plastic tool with contact in proper position. Note: All plastic tools are double-end- ed. The colored side is the insertion tool F and the white side is the removal tool. Metal tool with contact. Continued on next page. 182 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
38999, Series I LJT, II JT, III TV, & SJT Installation Instructions, cont. 38999 III CONTACT INSERTION, CONT. 4. Remove tool and pull back lightly on 5. After all contacts are inserted, 6. Reassemble plug or receptacle hardware II wire, making sure contact stays fill any empty cavities with wire - slide forward and tighten using connector I properly seated and isn’t dragged back sealing plugs. (Refer to sealing pliers. Connector holding tools are recom- with the tool. Repeat operation with plug charts for Series III on page mended while tightening back accessories. SJT remainder of contacts to be inserted, 29, for Series I & II and SJT see When using strain relief, center wires at bar beginning with the center cavity and page 30-31. clamp. Slide clamp grommet into position and Access working outward in alternating rows. tighten clamp bar screws. When tightening Aquacon screws, pressure should be applied in the same direction that clamp is threaded to rear A threads of connector. When not using clamp grommet, build up wire bundle with vinyl tape c so clamp bar will maintain pressure on wires. c e s s o r i e s CAUTION, when inserting or removing contacts, do not spread or rotate tool tips. CONTACT REMOVAL 1. Remove hardware from plug or 2. Use proper plastic or metal 3. Insert plastic or metal removal tool into con- receptacle and slide hardware back removal tool for corresponding tact cavity until tool tips enter rear grommet along wire bundle. contact. (Consult Removal Tool and come to a positive stop. Hold tool tip table on page 167). Slide correct firmly against positive stop on contact size tool over wire insulation. shoulder. Grip wire and simultaneously remove tool and contact. (On occasion, it may be necessary to remove tool, rotate 90° and reinsert.) Use white end of plastic tool for removal of contacts. Removal of contacts with metal tool. F Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 183