CMA 0204 www.vishay.com Vishay Beyschlag High Pulse Load Carbon Film MINI-MELF Resistors FEATURES • Special carbon film technology • Surge voltage capability up to 4 kV 1.2/50 μs pulse • ESD capability: 6 kV, human body model • AEC-Q200 qualified • Intrinsic sulfur resistance • Material categorization: for definitions of compliance please see www.vishay.com/doc?99912 CMA 0204 carbon film MELF resistors with advanced pulse load capability are the perfect choice for the protection of APPLICATIONS circuitry with signal or mains input lines from surge pulses. • Automotive The resistors are also suitable for circuits exposed to high • Telecommunication levels of electromagnetic interference or electrostatic discharge. The applications are in all fields of automotive, • Industrial telecommunication, industrial, and medical equipment. • Medical equipment TECHNICAL SPECIFICATIONS DESCRIPTION CMA 0204 DIN size 0204 Metric size code RC3715M Resistance range 10  to 100 k Resistance tolerance ± 2 % Temperature coefficient see TCR graph Rated dissipation, P (1) 0.4 W 70 Operating voltage, U AC /DC 200 V max. RMS Permissible film temperature, F max. (1) 155 °C Operating temperature range (1) -55 °C to 155 °C Permissible voltage against ambient (insulation): 1 min; U 300 V ins Failure rate: FITobserved 0.1 x 10-9/h Note (1) Please refer to APPLICATION INFORMATION below APPLICATION INFORMATION The power dissipation on the resistor generates a temperature rise against the local ambient, depending on the heat flow support of the printed-circuit board (thermal resistance). The rated dissipation applies only if the permitted film temperature is not exceeded. Furthermore, a high level of ambient temperature or of power dissipation may raise the temperature of the solder joint, hence special solder alloys or board materials may be required to maintain the reliability of the assembly. These resistors do not feature a limited lifetime when operated within the permissible limits. However, resistance value drift increasing over operating time may result in exceeding a limit acceptable to the specific application, thereby establishing a functional lifetime. At the maximum permissible film temperature of 155 °C the useful lifetime is specified for 8000 h. The designer may estimate the performance of the particular resistor application or set certain load and temperature limits in order to maintain a desired stability. Revision: 27-Mar-17 1 Document Number: 28717 For technical questions, contact: melf@vishay.com THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000

CMA 0204 www.vishay.com Vishay Beyschlag MAXIMUM RESISTANCE CHANGE AT RATED DISSIPATION OPERATION MODE STANDARD POWER Rated dissipation, P CMA 0204 0.25 W 0.4 W 70 Operating temperature range -55 °C to 125 °C -55 °C to 155 °C Permissible film temperature, F max. 125 °C 155 °C CMA 0204 10  to 100 k 10  to 100 k Max. resistance change at P for resistance range, 70 1000 h  1 %  2 % |R/R| after: 8000 h  2 %  4 % TEMPERATURE COEFFICIENT AND RESISTANCE RANGE TYPE / SIZE TCR TOLERANCE RESISTANCE E-SERIES CMA 0204 see TCR graph ± 2 % 10  to 100 k E24 PACKAGING PACKAGING TYPE / SIZE CODE QUANTITY PACKAGING STYLE WIDTH PITCH DIMENSIONS B3 = BL 3000 Antistatic blister tape Ø 180 mm / 7" CMA 0204 8 mm 4 mm B0 10 000 acc. IEC 60286-3 Type 2a Ø 330 mm / 13" PART NUMBER AND PRODUCT DESCRIPTION Part Number: CMA02040X4701GB300 C M A 0 2 0 4 0 X 4 7 0 1 G B 3 0 0 TYPE / SIZE VERSION TCR RESISTANCE TOLERANCE PACKAGING CMA0204 0 = neutral X = no indication 3 digit value G = ± 2 % B3 1 digit multiplier B0 Multiplier 9 = *10-1 0 = *100 1 = *101 2 = *102 3 = *103 Product Description: CMA 0204 2 % BL 4K7 CMA 0204 2 % BL 4K7 TYPE SIZE TOLERANCE PACKAGING RESISTANCE CMA 0204 ± 2 % BL 100R = 100  B0 4K7 = 4.7 k Note • Products can be ordered using either the PART NUMBER or the PRODUCT DESCRIPTION Revision: 27-Mar-17 2 Document Number: 28717 For technical questions, contact: melf@vishay.com THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000

CMA 0204 www.vishay.com Vishay Beyschlag DESCRIPTION MATERIALS Vishay acknowledges the following systems for the Production of the CMA 0204 specialty MELF resistors with regulation of hazardous substances: advanced pulse load capability is strictly controlled and • IEC 62474, Material Declaration for Products of and for the follows an extensive set of instructions established for Electrotechnical Industry, with the list of declarable reproducibility. A homogeneous and dense carbon film is substances given therein (2) deposited on a high grade ceramic body (85 % Al O ). 2 3 • The Global Automotive Declarable Substance List Nickel plated steel termination caps are firmly pressed on (GADSL) (3) the coated rods. A special laser is used to achieve the target • The REACH regulation (1907/2006/EC) and the related list value by smoothly cutting a helical groove in the resistive of substances with very high concern (SVHC) (4) for its layer without damaging the ceramics. The resistors are supply chain covered by protective coating designed for electrical, The products do not contain any of the banned substances mechanical and climatic protection.The terminations receive as per IEC 62474, GADSL, or the SVHC list, see www.vishay.com/how/leadfree. a final pure matte tin on nickel plating. Four color code rings designate the resistance value and tolerance in accordance Hence the products fully comply with the following directives: with IEC 60062 (1). • 2000/53/EC End-of-Life Vehicle Directive (ELV) and The result of the determined production is verified by an Annex II (ELV II) extensive testing procedure performed on 100 % of the • 2011/65/EU Restriction of the Use of Hazardous individual resistors. Only accepted products are laid directly Substances Directive (RoHS) with amendment into the blister tape in accordance with IEC 60286-3, 2015/863/EU Type 2a (1). • 2012/19/EU Waste Electrical and Electronic Equipment Directive (WEEE) ASSEMBLY Vishay pursues the elimination of conflict minerals from its The resistors are suitable for processing on automatic SMD supply chain, see the Conflict Minerals Policy at www.vishay.com/doc?49037. assembly systems. They are suitable for automatic soldering using wave, reflow or vapor phase as shown in APPROVALS IEC 61760-1 (1). Solderability is specified for 2 years after production or requalification, however, excellent Where applicable the resistors are tested in accordance with solderability is proven after extended storage in excess of EN 140 401-803 which refers to EN 60115-1, EN 60115-8 10 years. The permitted storage time is 20 years. and the variety of environmental test procedures of the The resistors are completely lead (Pb)-free, the pure matte IEC 60068 (1) series. tin plating provides compatibility with lead (Pb)-free Vishay Beyschlag has achieved “Approval of soldering processes. The immunity of the plating against tin Manufacturer” in accordance with IECQ 03-1. The release whisker growth has been proven under extensive testing. certificate for “Technology Approval Schedule” in The encapsulation is resistant to all cleaning solvents accordance with CECC 240001 based on IECQ 03-3-1 is commonly used in the electronics industry, including granted for the Vishay Beyschlag manufacturing process. alcohols, esters and aqueous solutions. The suitability of The resistors are qualified according to AEC-Q200. conformal coatings, potting compounds and their processes, if applied, shall be qualified by appropriate RELATED PRODUCTS means to ensure the long-term stability of the whole system.  • “Professional Thin Film MELF Resistors”  (www.vishay.com/doc?28713)  • “Precision Thin Film MELF Resistors”  (www.vishay.com/doc?28714) • “High Pulse Load Carbon Film MELF Resistors of case size 0207” (www.vishay.com/doc?28755) Notes (1) The quoted IEC standards are also released as EN standards with the same number and identical contents (2) The IEC 62474 list of declarable substances is maintained in a dedicated database, which is available at http://std.iec.ch/iec62474 (3) The Global Automotive Declarable Substance List (GADSL) is maintained by the American Chemistry Council and available at www.gadsl.org (4) The SVHC list is maintained by the European Chemical Agency (ECHA) and available at http://echa.europa.eu/candidate-list-table Revision: 27-Mar-17 3 Document Number: 28717 For technical questions, contact: melf@vishay.com THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000

CMA 0204 www.vishay.com Vishay Beyschlag FUNCTIONAL PERFORMANCE P n o ati p 0.5 CMA 0204 si s Di er W w o P 0 -50 0 50 70 100 °C 150 Ambient Temperature ϑ amb Derating - Standard Operation P n o ati p 0.5 CMA 0204 si s Di er W w o P 0 -50 0 50 70 100 °C 150 Ambient Temperature ϑ amb Derating - Power Operation x. 1000 a m P ad CMA 0204 o L 100 e s ul W P 10 1 0.1 1 µs 10 µs 100 µs 1 ms 10 ms 100 ms 1 s 10 s Pulse Duration t i Maximum pulse load, single pulse; applicable if P 0 and n ≤ 1000 and U ≤ 2 kV; for permissible resistance change ± (0.5 % R + 0.05 Ω) Single Pulse Revision: 27-Mar-17 4 Document Number: 28717 For technical questions, contact: melf@vishay.com THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000

CMA 0204 www.vishay.com Vishay Beyschlag FUNCTIONAL PERFORMANCE x. 1000 a m P ad CMA 0204 o L 100 e s ul W P s ou 10 u n nti o C 1 0.1 1 µs 10 µs 100 µs 1 ms 10 ms 100 ms 1 s 10 s Pulse Duration t i Maximum pulse load, continuous pulse; applicable if P ≤ P (ϑamb) and U ≤ 2 kV; for permissible resistance change ± (0.5 % R + 0.05 Ω) Continuous Pulse U e g a olt V e uls 1 kV P 100 V CMA 0204 10 V 10 Ω 100 Ω 1 kΩ 10 kΩ 100 kΩ 1 MΩ Resistance Value R Pulse load rating in accordance with IEC 60115-1, 4.27; 1,2 μs/50 μs; 5 pulses at 12 s intervals; for permissible resistance change ± (0.5 % R + 0.05 Ω) 1.2/50 Pulse U e g a CMA 0204 olt V e uls 1 kV P 100 V 10 V 10 Ω 100 Ω 1 kΩ 10 kΩ 100 kΩ 1 MΩ Resistance Value R Pulse load rating in accordance with IEC 60115-1, 4.27; 10 µs/700 µs; 10 pulses at 1 minute intervals; for permissible resistance change ± (0.5 % R + 0.05 Ω) 10/700 Pulse Revision: 27-Mar-17 5 Document Number: 28717 For technical questions, contact: melf@vishay.com THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000

CMA 0204 www.vishay.com Vishay Beyschlag FUNCTIONAL PERFORMANCE nt e effici - 100 CMA 0204 o C e ppm/K ur at - 200 er p m e T - 300 - 400 - 500 10 Ω 100 Ω 1 kΩ 10 kΩ 100 kΩ 1 MΩ 10 MΩ Resistance Value R Temperature coefficient of resistance Temperature Coefficient (TCR) (Typical Curve) o ati R e CMA 0204 g 1 a olt V e s µV/V oi N nt urre 0.1 C 0.01 100 Ω 1 kΩ 10 kΩ 100 kΩ 1 MΩ Resistance Value R In accordance with IEC 60 195 Current Noise Voltage Ratio Revision: 27-Mar-17 6 Document Number: 28717 For technical questions, contact: melf@vishay.com THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000

CMA 0204 www.vishay.com Vishay Beyschlag TESTS AND REQUIREMENTS All tests are carried out in accordance with the following The testing also covers most of the requirements specified specifications: by EIA/ECA-703 and JIS-C-5201-1. EN 60115-1, generic specification The tests are carried out under standard atmospheric EN 60115-8 (successor of EN 140400), sectional conditions in accordance with IEC 60068-1, 4.3, whereupon specification the following values are applied: EN 140401-803, detail specification Temperature: 15 °C to 35 °C IEC 60068-2-xx, test methods Relative humidity: 25 % to 75 % Air pressure: 86 kPa to 106 kPa (860 mbar to 1060 mbar). The parameters stated in the Test Procedures and Requirements table are based on the required tests and A climatic category LCT / UCT / 56 is applied, defined by the permitted limits of EN 140401-803. The table presents only lower category temperature (LCT), the upper category the most important tests, for the full test schedule refer to temperature (UCT), and the duration of exposure in the the documents listed above. However, some additional damp heat, steady state test (56 days). tests and a number of improvements against those The components are mounted for testing on printed circuit minimum requirements have been included. boards in accordance with EN 60115-8, 2.4.2, unless otherwise specified. TEST PROCEDURES AND REQUIREMENTS IEC EN 60 068-2 (1) REQUIREMENTS 60 115-1 TEST PROCEDURE TEST PERMISSIBLE CHANGE (R) CLAUSE METHOD Stability for product types: CMA 0204 10  to 100 k 4.5 - Resistance - ± 2 % R At (20 / -55 / 20) °C 4.8 - Temperature coefficient see Temperature Coefficient graph and (20 / 125 / 20) °C U = P70 x R Umax.; whichever is the less severe; - Endurance at 70 °C: 1.5 h on; 0.5 h off; standard operation mode 70 °C; 1000 h ± (1 % R + 0.05) 70 C; 8000 h ± (2 % R + 0.05) 4.25.1 U = P70 x R Umax.; whichever is the less severe; - Endurance at 70 C: 1.5 h on; 0.5 h off; power operation mode 70 °C; 1000 h ± (2 % R + 0.05) 70 C; 8000 h ± (4 % R + 0.05) Endurance at upper category 125 °C; 1000 h ± (2 % R + 0.05) 4.25.3 - temperature 155 °C; 1000 h ± (4 % R + 0.05) 4.24 78 (Cab) Damp heat, steady state (40 ± 2C; 56 days; (93 ± 3) % RH ± (1 % R + 0.1 ) (85 ± 2) °C (85 ± 5) % RH Damp heat, U = 0.3 x P x R  100 V 4.37 67 (Cy) steady state, 70 ± (2 % R + 0.1 ) and U = 0.3 x U ; accelerated max. (the smaller value is valid) 1000 h 4.23 Climatic sequence: 4.23.2 2 (Bb) dry heat UCT; 16 h 4.23.3 30 (Db) damp heat, cyclic 55 C; 24 h; 90 % RH; 1 cycle 4.23.4 1 (Ab) cold LCT; 2 h 4.23.5 13 (M) low air pressure 8.5 kPa; 2 h; (25 ± 10) C 4.23.6 30 (Db) damp heat, cyclic 55 C; 24 h; 90 % RH; 5 cycles 4.23.7 - DC load U = P70 x R Umax.; 1 min LCT = -55 C; UCT = 155 °C ± (1 % R + 0.1 ) - 1 (Aa) Cold -55 C; 2 h ± (0.5 % R + 0.1) Revision: 27-Mar-17 7 Document Number: 28717 For technical questions, contact: melf@vishay.com THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000

CMA 0204 www.vishay.com Vishay Beyschlag TEST PROCEDURES AND REQUIREMENTS IEC EN 60 068-2 (1) REQUIREMENTS 60 115-1 TEST PROCEDURE TEST PERMISSIBLE CHANGE (R) CLAUSE METHOD Stability for product types: CMA 0204 10  to 100 k 30 min at LCT; 30 min at UCT; 4.19 14 (Na) Rapid change of temperature LCT = -55 °C; UCT = 125 °C 5 cycles ± (0.5 % R + 0.1 ) 1000 cycles ± (1.5 % R + 0.1 ) Short time overload; U = 2.5 x P70 x R  2 x Umax.; whichever is the less severe; ± (0.25 % R + 0.1 ) standard operation mode 5 s 4.13 - Short time overload; U = 2.5 x P70 x R  2 x Umax.; whichever is the less severe; ± (0.5 % R + 0.1 ) power operation mode 5 s Endurance by sweeping; 10 Hz to 2000 Hz; 4.22 6 (Fc) Vibration no resonance; ± (0.25 % R + 0.1) amplitude  1.5 mm or 200 m/s2; 7.5 h IEC 61340-3-1 (1); 3 pos. + 3 neg. Electrostatic discharge 4.38 - (equivalent to MIL-STD-883, ± (0.5 % R + 0.05 ) (human body model) method 3015) CMA 0204: 6 kV Solder bath method; SnPb40; Good tinning ( 95 % covered); non-activated flux; no visible damage (215 ±3) °C; (3 ± 0.3) s 4.17 58 (Td) Solderability Solder bath method; SnAg3Cu0.5 or Good tinning ( 95 % covered); SnAg3.5; non-activated flux; no visible damage (235 ± 3) °C; (2 ±0.2) s Solder bath method; ± (0.5 % R + 0.1 ) (260 ± 5) C; (10 ± 1) s 4.18 58 (Td) Resistance to soldering heat Reflow method 2 (IR / forced gas convection); ± (0.25 % R + 0.1 ) (260 ± 5) °C; (10 ± 1) s 4.29 45 (XA) Component solvent resistance Isopropyl alcohol; 50 °C; method 2 No visible damage Isopropyl alcohol; 50 C; method 1, Marking legible; 4.30 45 (XA) Solvent resistance of marking toothbrush no visible damage 4.32 21 (Ue ) Shear (adhesion) 45 N No visible damage 3 No visible damage; 4.33 21 (Ue ) Substrate bending Depth 2 mm, 3 times no open circuit in bent position 1 ± (0.25 % R + 0.1) 4.7 - Voltage proof U = U ; 60 s No flashover or breakdown RMS ins IEC 60695-11-5 (1), 4.35 - Flammability needle flame test; No burning after 30 s 10 s Note (1) The quoted IEC standards are also released as EN standards with the same number and identical contents Revision: 27-Mar-17 8 Document Number: 28717 For technical questions, contact: melf@vishay.com THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000

CMA 0204 www.vishay.com Vishay Beyschlag DIMENSIONS L K L 1 D D 1 DIMENSIONS AND MASS L D L D K MASS TYPE / SIZE 1 min. 1 (mm) (mm) (mm) (mm) (mm) (mg) CMA 0204 3.6 + 0/- 0.2 1.4 + 0/- 0.1 1.8 D + 0/- 0.15 0.75 ± 0.1 19 Note • Color code marking is applied according to IEC 60062 (1) in four bands (E24 series). Each color band appears as a single solid line, voids are permissible if at least 2/ of the band is visible from each radial angle of view. The last color band for tolerance is approximately 50 % wider 3 than the other bands. An interrupted brown band between the 2nd and 3rd full band identifies the special carbon film PATTERN STYLES FOR MELF RESISTORS G X Y Z RECOMMENDED SOLDER PAD DIMENSIONS WAVE SOLDERING REFLOW SOLDERING TYPE / SIZE G Y X Z G Y X Z (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) CMA 0204 1.5 1.5 1.8 4.5 1.7 1.2 1.6 4.1 Notes • The given solder pad dimensions reflect the considerations for board design and assembly as outlined e.g. in standards IEC 61188-5-x (1), or in publication IPC-7351 (1) The quoted IEC standards are also released as EN standards with the same number and identical contents Revision: 27-Mar-17 9 Document Number: 28717 For technical questions, contact: melf@vishay.com THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000

CMA 0204 www.vishay.com Vishay Beyschlag HISTORICAL 12NC INFORMATION Last Digit of 12NC Indicating Resistance Decade • The resistors had a 12-digit numeric code starting with RESISTANCE DECADE LAST DIGIT 2312 • The subsequent 4 digits indicated the resistor type, 10 to 99.9 9 specification and packaging; see the 12NC table 100 to 999  1 • The remaining 4 digits indicated the resistance value: 1 k to 9.99 k 2 - The first 3 digits indicated the resistance value 10 k to 99.9 k 3 - The last digit indicated the resistance decade in accordance with the 12NC Indicating Resistance 100 k to 999 k 4 Decade table Historical 12NC Example The 12NC of a CMA 0204 resistor, value 47 k with ± 2 % tolerance, supplied in blister tape of 3000 units per reel was: 2312 159 24703. HISTORICAL 12NC - Resistor Type and Packaging CODE 2312 ... ..... DESCRIPTION BLISTER TAPE ON REEL BL B0 TYPE TOL. 3000 UNITS 10 000 UNITS CMA 0204 ± 2 % 159 2.... 149 2.... Revision: 27-Mar-17 10 Document Number: 28717 For technical questions, contact: melf@vishay.com THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000

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