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ca_A1-A163.qxd:Layout 1 2/9/11 7:50 PM Page 83 MS-E/F/R/ER MIL-C-5015 Connectors ITT Cannon is the foremost manufacturer of MS and POTTING ER CONNEC- MS type connectors with the widest range of connec- TORS (Solder Contact tor styles, sizes and variations in the industry. These Termination) connectors utilize the finest materials, which, along These Lightweight pot- with precision manufacturing and rigid quality con- ting connectors provide trol, assure ITT Cannon customers of the finest qual- resistance to salt water, A ity connectors. fuels, etc., and will with- These circular connectors were originally designed stand the effects of high for aircraft, but are now widely used in many other vibration. 3100 and 3106 fields. They are particularly suitable for commercial connectors with plastic applications requiring low cost and high reliability. potting cups and resilient inserts meet the requirements of C MS3103 and MS25183. Contacts are silver plated copper or ir brass. ER insulators are resilient; shells are aluminum alloy. c ENVIRONMENTAL RESISTANT MS-E, MS-F, MS-R, u A 90º plug (3108ER) is also available. AND F80 (Solder/Crimp Termination) l a MS-E, MS-F and MS-R are similar to MS-A and MS-B r connectors but have resilient insulators and wire sealing grommets for extreme environmental condi- ACCESSORIES tions and high altitude sealing. MS-E’s and MS-F’s Accessories to fit fit MS have a mechanical cable clamp; the MS-R has a connectors include shorter, lighter weight endbell without the cable clamp. Both the MS-F and MS-R have O rings to sup- junction shells, protec- plement the interfacial seal. Shells are aluminum tive caps, dummy or alloy. Contacts are silver plated copper alloy. The F80 stowage receptacles, modification (crimp contact termination) is available cable clamps, telescop- in E, R, F and BFR styles with resilient insulators. ing bushings. How to Order In the latest revision of MIL-C-5015, a new MS 3106 R 18 - 1 P W * class of environment-resistant connectors CA 3106 F 18 - 1 S - F80* was added. This new class F connector super- sedes the previous class E connector. The MS3106F has an O ring under the coupling PREFIX nut. The class E will be available upon request for existing programs, and upon ordering will SHELL STYLE also bear the E nomenclature on the shell. MS-F and MS-R connectors are designed to CLASS operate in the extreme environmental condi- tions of high altitude flight and must be com- SHELL SIZE pletely sealed to withstand moisture, conden- sation, vibration, corona and flashover CONTACT ARRANGEMENT caused by high altitude environments. They have resilient grommet with internal restric- CONTACT TYPE tions in the wire cavities which act as O rings around the wires. This allows the wires to ALTERNATE INSERT POSITION slide thru the grommet with a minimum of friction, yet when the ferrule is seated and MODIFICATION CODE the endbell tightened it provides a perfect wire seal thru a wide variety of wire diame- PREFIX SHELL SIZE ters. This seal at the rear, plus the interfacial MS - Conforms to latest MIL-C-5015 10S, 12S, 14S, 16S, 16, 18, 20, 22, 24, 28, 32 and 36. seal at the front, effects a completely environ- revision. ment-resistant assembly when the plug is CA - Cannon designation (for any CONTACT ARRANGEMENTS mated to and F or R receptacle. Sockets are of modification) See pages A-85 to A-89 the closed-entry type. CAR - RoHS compliant The temperature range for this connector is - CONTACT TYPE 55ºC (67ºF) to +125º (+257ºF) and meets SHELL STYLE P - Pin the requirements of MIL-C-5015. 3100 - Wall mounting receptacle S - Socket The F80 modification (crimp contact termina- 3101 - Cable connecting plug tion) is available in resilient insulators in the 3102 - Box mounting receptacle ALTERNATE INSERT POSITION E, R, F, and BFR styles, creating a large selec- 3106 - Straight plug W, X, Y and Z (omit for “Normal), see page A-89 tion of insert assemblies and hardware. 3108 - 90º angle plug Components are identical to the MS-5015 MODIFICATION CODE except that the contacts are modified for CLASS A71 - Electroless Nickel Hardware, RoHS crimp termination providing and inexpensive E - with resilient insulator and integral A176 - Contacts hard gold over nickel, RoHS crimp contact connector with the proven reli- clamp for cable strain relief A206 - Black zinc cobalt hardware, RoHS ability of and complete intermateability with F - same as E, however style 3106 with F42 - Connector supplied without endbell, grommet and ferrule the MS-5015 series. Cable clamps have been O-ring seal under the coupling nut F80 - Snap-in crimp contacts integrally designed with the endbell on MS-E F183 - Snap-in crimp contacts for metric conductors and MS-F connectors. Class R is without the * When ordering MS3106F to the DN - CA3106 (plug only), endbell for shrink boot adapter cable clamp. Cannon part number, designate CA06R. A232 - Black zinc cobalt hardware, RoHS European version A233 - Green zinc cobalt hardware, Dimensions shown in inches (mm) European version Specifications and dimensions subject to change www.ittcannon.com A-83

ca_A1-A163.qxd:Layout 1 2/9/11 7:50 PM Page 84 MIL-DTL-5015 MS-E/F/R Performance and Material Specifications MATERIALS AND FINISHES THERMOCOUPLE CONTACTS A Shell Material Aluminum Alloy SIzes 12 and 16 contacts, machined from matching thermocouple lead wire alloys, can be supplied in ITT Cannon Finish O.D. Chromate coating connectors. These thermocouple contacts maintain continuity from thermal-sensor leads through a bulkhead of over cadmium plating other closures in temperature measuring applications. Insulator Material Polychloroprene (resilient) These contacts for matching lead wires are detailed by the standards of the Instrument Society of America (ISA). r a Contacts Material Brass or copper alloy ISA Standards Material l u Finish Silver plate J and Y Iron and constantan c Termination Tinned solder pot K Chromel and alumel r i T Copper and constantan C WIRING Since the thermocouple connector applications determines the soldering methods and materials to be used, ther- mocouple contacts, identified by permanent markings, are normally supplied with untinned solder pots. For class E, F, and R connectors, satisfactory moisture sealing Thermocouple contacts are supplied only in connectors having resilient insulators. will be obtained if AWG and MS wire sizes and insulation outside diameters are governed by this table. HIGH POTENTIAL TEST VOLTAGE Contact Wire Size Insulation OD Limit Size (MIL-W-5086) (inches) MS connectors show no evidence of breakdown when the test voltage given below is applied between the two closest contacts and between the shell and the contacts closest to the shell for a period of one minute. 16 16 thru 20 .064 (1.63) min. to .130 (3.30) max. 12 12 thru 14 .114 (2.90) min. to .170 (4.32) max. Test Air Creepage 8 8 thru 10 .164 (4.17) min. to .255 (6.48) max. MS Voltage Suggested* Spacing Distance Service (RMS) Operating Voltages Nom. Nom. 4 4 thru 6 .275 (6.98) min. to .370 (9.40) max. Rating 60 cps DC AC (rms) (inches) (inches) 0 0 thru 2 .415 (10.54) min to .550 (13.97) max. Inst. 1000 250 200 1/16 A 2000 700 500 1/16 1/8 ELECTRICAL SERVICE DATA D 2800 1250 900 1/8 3/16 E 3500 1750 1250 3/16 1/4 Test current ratings of contacts and allowable voltage drop B 4500 2450 1750 1/4 5/16 under test conditions when assembled as in service are shown below. Maximum total current to be carried per connector is the C 7000 4200 3000 5/16 1 same as the allowable in wire bundles as specified in MIL-W- 5088. *As indicated in previous MS specification and to be used by designer only as a guide. Contact Test Current Potential Drop Size (amps) (millivolts) 16 13 49 12 23 42 8 46 26 4 80 23 0 150 21 Dimensions shown in inches (mm) Specifications and dimensions subject to change www.ittcannon.com A-84

ca_A1-A163.qxd:Layout 1 2/9/11 7:50 PM Page 85 MIL-DTL-5015 MS-E/F/R Contact Arrangements (Face View Pin Insert) LEGEND Not MS Approved. ITT Cannon Proprietary (see ITT Cannon ¢ High Volume Layouts - readily A designed alternative insert positions, page A-90 available from Cannon Distributors ¢ ¢ ¢ ¢ A B CAB DBAEC B A CDAB B A C Shell Size 8S-1 10S-2 10SL-4 10SL-3 10SLA4 12S-4 12-5 12S-3 12SA10 14-3 14S-9 i r No. of Contacts 1 #16 1 #16 2 #16 3 #16 5 #20 1 #16 1 #12 2 #16 4 #16 1 #8 2 #16 c Service Rating A A A A A D D A Inst. A A u l a ¢ ¢ ¢ ¢ r A B A C BA CBA DC BA EDACB EFDABC C B B A B A Shell Size 14S-1 14S-7 14S-2 14S-5 14S-6 16-7 16-12 16-11 16S-4 16-13 No. of Contacts 3 #16 3 #16 4 #16 5 #16 6 #16 2 #16 (A, B) 1 #4 2 #12 2 #16 2 #12 1 #8 (C) (A-Iron B-Constantan) Service Rating A A Inst. Inst. Inst. A A A D A ¢ ¢ ¢ CAB C BA C BA D AC B DCEBA DCEGFBA B A Shell Size 16S-5 16S-6 16-10 16-9 16S-8 16S-1 18-7 18-3 No. of Contacts 3 #16 3 #16 3 #12 2 #16 (B,D) 5 #16 7 #16 1 #8 2 #12 2 #12 (A,C) Service Rating A A A A A A B D ¢ CA B AC B CD BA CD AB C DB A D AC B DCEBA ED CF AB Shell Size 18-5 18-22 18-4 18-10 18-13 18-15 18-11 18-12 No. of Contacts 1 #16(A) 3 #16 4 #16 4 #12 3 #12 (B,C,C) 4 #12 5 #12 6 #16 2 #12(B,C) 1 #8(A) (A, C-Iron; B, D-Constantan) Service Rating D D D A A A A A ¢ ¢ ¢ EFDGCAB EFDGHCAB FGHEIJADBC DBHE AFCGJ BA C A B C A B K Shell Size 18-9 18-8 18-1 18-19 20-2 20-23 20-3 20-19 No. of Contacts 5 #16(B,C,E-G) 7 #16(A-G) 10 #16 10 #16 1 #0 2 #8 3 #12 3 #8 2 #12(A,D) 1 #12(H) Service Rating Inst. A A(B,C,F,G) A D A D A Inst. (all others) CD BA D CA B GHF EJA DBC DC AB JHKGLTSU MFVRNEPADBC DCE AB ED FC AB DC EF BA DE FC AB EFD GACB Shell Size 20-4 20-24 20A-9 20A37 20A-48 20-14 20-8 20-17 20-22 20-15 No. of Contacts 4 #12 2 #16 (A,C) 9 #12 ITT Cannon pos. 19 #16 3 #12(C,D,E) 4 #16(B,C,E,F) 1 #16(F) 3 #16(B,D,F) 7 #12 2 #8 (B,D) #8 of 20-4 2 #8(A,B) 2 #8(A,D) 5 #12(A-E) 3 #8(A,C,E) D (J) Service Rating D A A (all others) D Inst. A Inst. A A A Dimensions shown in inches (mm) Specifications and dimensions subject to change www.ittcannon.com A-85

ca_A1-A163.qxd:Layout 1 2/9/11 7:50 PM Page 86 MS-E/F/R/ER MIL-C-5015 Connectors Contact Arrangements (continued) LEGEND Not MS Approved. ITT Cannon Proprietary (see ITT Cannon ¢ High Volume Layouts - readily A designed alternative insert positions, page A-90 available from Cannon Distributors r ¢ ¢ ¢ a ircul FGEHA DBC DEC BFJ GAH FEG JDH CAB HJ FKMELADBC NMDBGLAECHJFK HJGNFJMKEALBDC KJLHTSMNGARPFBECD C Shell Size 20-7 20-16 20-18 20-33 20-11 20-27 20-29 22-7 No. of Contacts 8 #16 7 #16(A-G) 6 #16(A,C-E,G,H) 11 #16 13 #16 14 #16 17 #16 1 #0 2 #12(H,I) 3 #12(B,F,I) Service Rating A(C-F) A A A Inst. A A E D(A,B,G,H) B A C A B AC B C A B D AC B CD AB DC BA EDA CB Shell Size 22-11 22-2 22-6 22-9 22-4 22-10 22-22 22-12 No. of Contacts 2 #16 3 #8 1 #16(B) 3 #12 2 #12(A,C) 4 #16 4 #8 3 #16(A,C,D) 2 #8(A,C) 2 #8(B,D) 2 #8(B,E) Service Rating B D D E A E A D DC E AB E FD ACB EF AD BC EDFGACB EFGHDABC EF GDH ACB GFH EJA BDC GEF DJH BCA Shell Size 22-13 22-5 22-15 22-28 22-18 22-23 22-17 22-20 No. of Contacts 1 #16(E) 4 #16(A,C,D,F) 1 #16(D) 7 #12 8 #16 8 #12 8 #16(A-D,F-J) 9 #16 4 #12(A-D) 2 #12(B,E) 5 #12(A-C,E,F) 1 #12(E) Service Rating A(A-D), D(E) D A(A-C,E,F),E(D) A A(C-E) D(H) D(A), A(all others) A D(all others) A(all others) ¢ ¢ GFH JEA BDC HJGKP LAFN MBECD JHKGTLSUFMVANREPBDC B A DC BA DE AC B E DF GCA B E DF G AC B Shell Size 22-27 22-19 22-14 24-9 24-22 24-12 24-2 24-10 No. of Contacts 8 #16(A-H) 14 #16 19 #16 2 #4 4 #8 3 #12(B,D,E) 7 #12 7 #8 1 #8(J) 2 #4(A,C,) Service Rating D(J), A (all others) A A A D A D A FE DGA CB FEGHDACB DAG BEH CJF HGJFKA LEBCD KLMJ HN FA BECD FKCGALDBHEMJ LF PAJD GSCMBKRE NH JIKLHPMAGONBF CED Shell Size 24-27 24-6 24-11 24-20 24-19 24A24 24-5 24-7 No. of Contacts 7 #16 8 #12 6 #12(A-C,G-I) 9 #16(A-D,G-L) 12 #16 12 #12 16 #16 14 #16(A-M,O) 3 #8(D-F) 2 #12(E,F) 6 #12(B-G) 2 #12(P,N) Service Rating E D(A,G,H) A D A A A A A(all others) Dimensions shown in inches (mm) Specifications and dimensions subject to change www.ittcannon.com A-86

ca_A1-A163.qxd:Layout 1 2/9/11 7:50 PM Page 87 MIL-DTL-5015 MS-E/F/R Contact Arrangements (continued) LEGEND Not MS Approved. ITT Cannon Proprietary (see ITT Cannon ¢ High Volume Layouts - readily designed alternative insert positions, page A-90 available from Cannon Distributors A KREWLASFXMBGTNYCUHPZDVJQ B A EC FB AD EDF G ACB GHF JAE BDC C DB EJAHF G HRGSJQbadTZPcUAYKWVXNLBMDC KJL AMHB CGE Circu F E Shell Size 24-28 28-7 28-22 28-10 28-1 28A-16 28A-63 28-19 la No. of Contacts 24 #16 2 #4 3 #16(D-F) 3 #12(A,F,G) 6 #12(A,B,D-F,H) 5 #16 (A, D-F, J) 9 #12 6 #16(A-C,H,L,M) r 3 #4(A-C) 2 #8(B,E) 3 #8(C,J,G) 4 #4 (B, C, G, H) 19 #16 4 #12(E,G,J,K) 2 #4(C,D) Service Rating Inst. D D D(G), A(all others) D(A,E,J) A (e) A (e) A(C,E,G,J,K,L) A(all others) Inst. (all others) Inst. (all others) B(H,M),D(A,B) ¢ GF HMEJK DLA CB HJGKFP NL EMA DBC GHFMNJEPAKLDBC ABGPHCJRNDKMLEF JHSTGRKVQALFUBMPENCD UWVX NPTRS KMJL HFEGI DBCA MLNKZPYJaRXHdSbWATGVUBFCED Shell Size 28-9 28-2 28-20 28-17 28-16 28-11 28-12 No. of Contacts 6 #16(A,H-M) 12 #16(A,L,N) 4 #16(K-N) 15 #16 20 #16 18 #16(A-I, N-X) 26 #16 6 #12(B-G) 2 #12(M,P) 10 #12(A-J,P) 4 #12(J-M) Service Rating D D A A(A-L), B(R) A A A D(M-P) ¢ ¢ PXHdRCYjJeSDAKZlTEfmaLUBgFMkbhVGcNW SKaTEgnLbAUFhMBpcGVjCNdrHWkDPesXJmRfZ MVdFlNWetAmGYPBfunHvCZgRpJSaDwhKrETbyjLsUkc DC AB E D A C B WpPfADHXrALgQCAASEYAJtMhDRAATFAZKuANEASjAUPvBLaAAHVFTAAkQAMbAAGWJUmAABRNAdKVnACe FBD GA E HC CHLADlMEJFNBK G Shell Size 28-15 28-21 28A51 32-17 32-1 32A-69 32-15 32-9 No. of Contacts 35 #16 37 #16 43 #16 4 #4 3 #12(A,C,D) 41 #20 2 #0(A,G) 12 #16(C-N) 2 #0(B,E) 20 #16 6 #12(B,C,D,E,F,H) 2 #4(A,B) Service Rating A A A D E(A),D(all others) Inst. D D For MIL equip design, use 28-21 A ABA OKUEPCIWGLATHMBXJDRFVNS dec YabZ VTXWU RSPONMKLJHI GDFECAB jkhgdefcb WXaYZVUSRTP OMJLKN EIGFHDACB WPemHXsOfCnJYRDgtKApZxSEuhBaLyFvTjMbqUGwkNcrVld C B Shell Size 32-5 32-6 32-8 32-7 32A47 32A10 36-4 No. of Contacts 2#0 16 #16(A-O,S) 24 #16(A-L,T-Z,a-e) 28 #16(A-N,W-Z,a-k) 47 #16 54 #16 3 #0 2 #12(U,V) 6 #12(M-S) 7 #12(O-V) 3 #8(P,R,T) 2 #8(O,R) 2 #4(W,X) Service Rating D A A Inst. (A,B,h,j) A A A(B,C),C(A) For new MIL equip. A(all others) design, use 32-7 *NOTE: Additional layouts are the same as shown but in unique alternate positioins. Please consult the factory. Dimensions shown in inches (mm) Specifications and dimensions subject to change www.ittcannon.com A-87

ca_A1-A163.qxd:Layout 1 2/9/11 7:50 PM Page 88 MS-E/F/R/ER MIL-C-5015 Connectors Contact Arrangements (continued) Not MS Approved. ITT Cannon Proprietary (see ITT Cannon ¢ High Volume Layouts - readily A designed alternative insert positions, page A-90 available from Cannon Distributors rcular D CA B E F A B C HGI NPJ MQ AK LBDC KFRCLGASDMBHTNEUJ P S XJ RbEeWI NaDHdVCZMGcUAYL TFK efd acbZYWUVX SORPM KLIJ HDEGF CAB i D T N C F E Shell Size 36-5 36-6 36-14 36A16 36A46 36-9 No. of Contacts 4 #0 4 #4(B,C,E,F) 6 #16(K-N,P,Q) 18 #12 27 #12 14 #16(A-G,Z-f) 2 #0(A,D) 5 #12(B,D,F,H,J) (B,C,V,J,K,M,N, 14 #12(H-N,S-Y) 5 #8(A,C,E,G,I) R, T-Iron; A,D-F,H,L 2 #8(O,R) P,S,U-Constantan) 1 #4(P) Service Rating A A D A A A ¢ † NPMQLbcRadKjSkZh mTJAYegUfHXBVWGCFDE OhY UdnKr CHPZiuxFAeVL wazRjDI GMWfBvtSbJEk sNgpX Tmc WNf bSmI GXxOBgs TvnJcD kEMYuAz wUdpKF PChHZyt eLrV Raj VdOWHmCtPeJnXQDfuYAKypERgvzqZLBFwShMraGTxiNsbUkc WkuNcAmBXFvdPAAnHCwfRBAYpDJSCgxAEZqKyThDArLFEziUAGasMAAVjtb jtaAAAShGsJZzgRHArYFACyKPAfGpXEAxBJNAFneDWwAAMMEAmVCdvLUADlBcuKTkb Shell Size 36-15 36-7 36-8 36-10 36A34 36A66 No. of Contacts 35 #16 40 #16(A-Z,a-s) 46 #16(A-X,Z-z 48 #16 52 #16 52 #16(A-c,h-AK) 7 #12(t-z) 1 #12(Y) 4 #12(d,e,f,g) Service Rating D(m), A (all others) A A A A A † A B 23 24215 2 3 E FAHBJCKDL M F EML GKN HJD C 2211110987 243331209876455531132165 13556544509042 455433589424554316467832244431175672 22331489010956788 AhCAtXPAANiZDABYuRJABPjEBAAvKSZABkRFBBAwLaTABmSGCBAxMbUABnTJDBAcyNVBAUpEKABzdWPABqVLFBAAfRXAAWBMrGAAgYBAsN 13 BSBT BUBV Shell Size 40A33 40-10 40A27 40-56 No. of Contacts 7 #8(G-N) 16 #16(A,B,E-H,M,N,P 60 #16 85 #16 6 #4(A-F) Q,V-Y,b,c) 9 #8(C,D,I,L,O,R,U,Z,a) 4 #4(K,J,S,T) Service Rating A A A A A B C D E F G A B C D E S HTJUKVLWMXNYPZQaR b F G H I J K c d e f g h j k m n p L M N O P R S q r s t u v w x y z AA AB AC AD AE AF AGAH AJ AK AL T U V W X Y AM AN AP AQ AR AS AT AU AV AW Z a b c d e f AX AY AZ BA BB BM BC BD BE BF BG BH BJ BK BL BM BP BQ BR g h j k m n BS BT BU BV BW BX o p r s t BY CBZC CD CCAE CB Shell Size 44-1 48-5 No. of Contacts 36 #16(A-S,Z-t 90 #16(A-BL,BN-BT,BW,BX) 6 #12(T-Y) 1 #8(CD) 9 #12(BM,BU,BV,BY-CC,CE) Service Rating D A Dimensions shown in inches (mm) Specifications and dimensions subject to change www.ittcannon.com A-88

ca_A1-A163.qxd:Layout 1 2/9/11 7:50 PM Page 89 MIL-DTL-5015 MS-E/F/R MS Alternate Insert Positions All views are looking into front of pin insert of rear of socket insert. A A B A B A B B A C B A i r c u l Normal Position Position W Position X Position Y Position Z a r Contact Alternate Positions Contact Alternate Positions Contact Alternate Positions Shell Arrange- Wire Degrees Shell Arrange- Wire Degrees Shell Arrange- Wire Degrees Size ment Size Service Rating W X Y Z Size ment Size Service Rating W X Y Z Size ment Size Service Rating W X Y Z 8S 8S-1 1 #16 A - - - - 20 20-22 3 #16 A 80 110 250 280 28 28-10 3 #12 D(G) 80 110 250 280 10S 10S-2 1 #16 A - - - - 3 #8 2 #8 A(all others) 10SL-42 #16 A - - - - 20-23 2 #8 A 35 110 250 325 2 #4 10SL-33 #16 A - - - - 20-24 2 #16 A 35 110 250 325 28-1118 #16 A 80 110 250 280 12 12-5 1 #12 D - - - - 2 #8 4 #12 12S 12S-4 1 #16 D - - - - 20-2714 #16 A 35 110 250 325 28-1226 #16 A 90 180 270 - 12S-3 2 #16 A 70 145 215 290 20-2917 #16 A 80 - - 280 28-1535 #16 A 80 110 250 280 14 14-3 1 #8 A - - - - 20-3311 #16 A - - - - 28-1620 #16 A 80 110 250 280 14S 14S-1 3 #16 A - - - - 22 22-2 3 #8 D 70 145 215 290 28-1715 #16 A(A-L),B(R) 80 110 250 280 14S-2 4 #16 Inst. - 120 240 - 22-4 2 #12 A 35 110 250 325 D(M-P) 14S-5 5 #16 Inst. - 110 - - 2 #8 28-19 6 #16 A(C,E,G,J,K,L) 80 110 250 280 14S-6 6 #16 Inst. - - - - 22-5 4 #16 D 35 110 250 325 4 #12B(H,M), D(A,B) 14S-7 3 #16 A 90 180 270 - 2 #12 28-20 4 #16 A 80 110 250 280 14S-9 2 #16 A 70 145 215 290 22-6 1 #16 D 80 110 250 280 10 #16 16 16-7 2#16 A 80 110 250 280 2 #8 28-2137 #16 A 80 110 250 280 1#8 22-7 1 #0 E - - - - 28-22 3 #16 D 70 145 215 290 16-9 2 #16 A 35 110 250 325 22-9 3 #12 E 70 145 215 290 3 #4 2 #12 22-10 4 #16 E 35 110 250 325 32 32-1 3 #12 E(A) 80 110 250 280 16-10 3 #12 A 90 180 270 - 22-11 2 #16 B 35 110 250 325 2 #0 D(all others) 16-12 1 #4 A - - - - 22-12 3 #16 D 80 110 250 280 32-5 2 #0 D 80 110 250 325 16-11 2 #12 A 35 110 250 325 2 #8 32-616 #16 A 80 110 250 280 16-13 2 #12 A 35 110 250 325 22-13 1 #16 A(A-D) 35 110 250 325 2 #12 16S 16S-1 7 #16 A 80 - - 280 4 #12 D(E) 3 #8 16S-4 2 #16 D 35 110 250 325 22-1419 #16 A 80 - - 280 2 #4 16S-5 3 #16 A 70 145 215 290 22-15 1 #16 A(A-C,E,F) 80 110 250 280 32-7 28 #16Inst.(A,B,h,j) 80 125 235 280 16S-6 3 #16 A 90 180 270 - 5 #12 E(D) 7 #12 A(all others) 16S-8 5 #16 A - 170 265 - 22-17 8 #16 D(A) 80 110 250 280 32-8 24 #16 A 80 125 235 280 18 18-1 10 #16 A(B,C,F,G) 70 145 215 290 1 #12 A(all others) 6 #12 Inst.(all others) 22-18 8 #16 A(C-E) 80 110 250 280 32-912 #16 D 80 110 250 280 18-3 2 #12 D 35 110 250 325 D(all others) 2 #4 18-4 4 #16 D 35 110 250 325 22-1914 #16 A 80 110 250 280 32-15 2 #0 D 35 110 250 280 18-5 1 #16 D 80 110 250 280 22-20 9 #16 A 35 110 250 325 6 #12 2 #12 22-22 4 #8 A - 110 250 - 32-17 4 #4 D 45 110 250 - 18-7 1 #8 B - - - - 22-23 8 #12 D(H) 35 - 250 - 36 36-4 3 #0 A(B,C) 70 145 215 290 18-8 7 #16 A 70 - - 290 A(all others) D(A) 1 #12 22-27 8 #16 D(J) 80 - 250 280 36-5 4 #0 A - 120 240 - 18-9 5 #16 Inst. 80 110 250 280 1 #8 A(all others) 36-6 4 #4 A 35 110 250 325 2 #12 22-28 7 #12 A 80 - - 280 2 #0 18-10 4 #12 A - 120 240 - 24 24-2 7 #12 D 80 - - 280 36-7 40 #16 A 80 110 250 280 18-11 5 #12 A - 170 265 - 24-516 #16 A 80 110 250 280 7-12 18-12 6 #16 A 80 - - 280 24-6 8 #12 D(A,G,H) 80 110 250 280 36-8 46 #16 A 80 110 250 280 18-133 #12 A 80 110 250 280 A(all others) 1 #12 1 #8 24-7 14 #16 A 80 110 250 280 36-9 14 #16 A 80 125 235 280 18-15 4 #12 A - 120 240 - 2 #12 14 #12 18-1910 #16 A - 120 240 - 24-9 2 #4 A 35 110 250 325 2 #8 18-22 3 #16 D 70 145 215 290 24-10 7 #8 A 80 - - 280 1 #4 20 20-2 1 #0 D - - - - 24-116 #12 A 35 110 250 325 36-1048 #16 A 80 125 235 280 20-3 3 #12 D 70 145 215 290 3 #8 36-14 6 #16 D 90 180 270 - 20-4 4 #12 D 45 110 250 - 24-12 3 #12 A 80 110 250 280 5 #12 20-7 8 #16 A(C-F) 80 110 250 280 2 #4 5 #8 D(A,B,G,H) 24-20 9 #16 D 80 110 250 280 36-1535 #16 D(m) 60 125 245 305 20-8 4 #16 Inst. 80 110 250 280 2 #12 A(all others) 2 #8 24-22 4 #8 D 45 110 250 - 40 40-1016 #16 A 65 125 225 310 20-14 3 #12 A 80 110 250 280 24-27 7 #16 E 80 - - 280 9 #8 2 #8 24-2824 #16 Inst. 80 110 250 280 4 #4 20-15 7 #12 A 80 - - 280 28 28-1 6 #12 D(A,E,J) 80 110 250 280 40-5685 #16 A 72 144 216 288 20-16 7 #16 A 80 110 250 280 3 #8 A(all others) 44 44-1 36 #16 D 65 125 225 310 2 #12 28-212 #16 D 35 110 250 325 6 #12 20-17 1 #16 A 90 180 270 - 2 #12 48 48-5 90 #16 A 65 125 225 310 5 #12 28-7 2 #4 D 35 110 250 325 1 #8 20-18 6 #16 A 35 110 250 325 28-9 6 #16 80 110 250 280 9 #12 3 #12 6 #12 D 20-19 3 #8 A 90 180 270 - Dimensions shown in inches (mm) Specifications and dimensions subject to change www.ittcannon.com A-89

ca_A1-A163.qxd:Layout 1 2/9/11 7:50 PM Page 90 MS-E/F/R/ER MIL-C-5015 Connectors ITT Cannon Designated Alternate Insert Positions Not MS approved. A 2 20 17 9 22 21 r 12 8,13 19 18 a 4 11 5,3 16 ul 6 15 14 c r i C NOTE: Front view of pin insulator rotates as shown. Shell Contact Wire Service Available Size Arrangement Size Rating Position 20 20A-9 9#12 D (J) A (all others) 20 20A-48 19#16 Inst. 4 9 28 28A-16 5#16 A (e) 4#4 Inst (all others) 2 12 28 28A-63 9#12 A (e) 19#16 Inst (all others) 32 32A-69 41#20 20#16 Inst 3 8 20 220 21 255 22 290 23 165 24 330 25 235 26 125 Dimensions shown in inches (mm) Specifications and dimensions subject to change www.ittcannon.com A-90

ca_A1-A163.qxd:Layout 1 2/9/11 7:50 PM Page 91 MIL-DTL-5015 Connectors MS-E/F/R Wall Mounting Receptacle MS3100E / MS3100F CA3100E / CA3100E MS3100F wall mounting Integral Cable Clamp receptacles are used to carry A wires thru walls or bulkheads, L or to provide a means of M K disconnection at a bulkhead. W MS3100F receptacles mate C with 3106 and 3108 plugs. S ir Typ.R V E cu MS3100E is identical to Typ. A Thd. l a MS3100F and is available upon r request. For new equipment, T Dia. B customer should specify 4 Mtg. Holes MS3100F. MS3100R CA3100R The MS3100R receptacle is identical in purpose to the MS3100F. The MS3100R L1 S Typ. features a shorter light M K R Typ. weight endbell and mates with 3106 and 3108 plugs. P A Thd. T Dia. B 4 Mtg. Holes E T Shell B E E K L L1 +.031 P R S + .010 V W Size Min. Max. Min. Max. Max. Max. -.000 Max. ± .005 ± .031 - .005 Max. Max. 8S .375 (9.53) .235 (5.97) .102 (2.59) .125 (3.18) 2.250 (57.15) 1.838 (46.69) .562 (14.27) .890 (22.61) .594 (15.09) .875 (22.23) .120 (3.05) .840 (21.34) 1.046 (26.57) 10S .375 (9.53) .235 (5.97) .102 (2.59) .125 (3.18) 2.250 (57.15) 1.838 (46.69) .562 (14.27) .890 (22.61) .719 (18.26) 1.000 (25.40) .120 (3.05) .840 (21.34) 1.046 (26.57) 10SL .375 (9.53) .297 (7.54) .140 (3.56) .125 (3.18) 2.250 (57.15) 1.838 (46.69) .562 (14.27) .970 (24.64) .719 (18.26) 1.000 (25.40) .120 (3.05) .900 (22.86) 1.125 (28.58) 12S .375 (9.53) .297 (7.54) .140 (3.56) .140 (3.56) 2.250 (57.15) 1.838 (46.69) .562 (14.27) .970 (24.64) .812 (20.62) 1.094 (27.79) .120 (3.05) .900 (22.86) 1.125 (28.58) 14S .375 (9.53) .422 (10.72) .195 (4.95) .140 (3.56) 2.250 (57.15) 1.838 (46.69) .562 (14.27) 1.150 (29.21) .906 (23.01) 1.188 (30.18) .120 (3.05) 1.100 (27.94) 1.343 (34.11) 16S .375 (9.53) .547 (13.89) .255 (6.48) .140 (3.56) 2.250 (57.15) 1.838 (46.69) .562 (14.27) 1.250 (31.75) .969 (24.61) 1.281 (32.54) .120 (3.05) 1.200 (30.48) 1.484 (37.69) 12 .625 (15.88) .297 (7.54) .140 (3.56) .146 (3.71) 2.625 (66.68) 2.181 (55.40) .750 (19.05) .970 (24.64) .812 (20.62) 1.094 (27.79) .120 (3.05) .900 (22.86) 1.125 (28.58) 14 .625 (15.88) .422 (10.72) .195 (4.95) .146 (3.71) 2.625 (66.68) 2.181 (55.40) .750 (19.05) 1.150 (29.21) .906 (23.01) 1.188 (30.18) .120 (3.05) 1.100 (27.94) 1.343 (34.11) 16 .625 (15.88) .547 (13.89) .255 (6.48) .146 (3.71) 2.625 (66.68) 2.181 (55.40) .750 (19.05) 1.250 (31.75) .969 (24.61) 1.281 (32.54) .120 (3.05) 1.200 (30.48) 1.484 (37.69) 18 .625 (15.88) .610 (15.49) .285 (7.24) .180 (4.57) 2.688 (68.28) 2.181 (55.40) .750 (19.05) 1.450 (36.83) 1.062 (26.97) 1.375 (34.93) .120 (3.05) 1.300 (33.02) 1.609 (40.87) 20 .625 (15.88) .735 (18.67) .350 (8.89) .180 (4.57) 2.750 (69.85) 2.181 (55.40) .750 (19.05) 1.570 (39.88) 1.156 (29.36) 1.500 (38.10) .120 (3.05) 1.500 (38.10) 1.890 (48.01) 22 .625 (15.88) .740 (18.80) .350 (8.89) .180 (4.57) 2.750 (69.85) 2.181 (55.40) .750 (19.05) 1.570 (39.88) 1.250 (31.75) 1.625 (41.28) .120 (3.05) 1.500 (38.10) 1.890 (48.01) 24 .625 (15.88) .922 (23.42) .468 (11.89) .203 (5.16) 2.969 (75.44) 2.181 (55.40) .812 (20.62) 1.880 (47.75) 1.375 (34.93) 1.750 (44.45) .147 (3.73) 1.740 (44.20) 2.170 (55.12) 28 .625 (15.88) .922 (23.42) .468 (11.89) .203 (5.16) 3.031 (76.99) 2.181 (55.40) .812 (20.62) 1.880 (47.75) 1.562 (39.67) 2.000 (50.80) .147 (3.73) 1.740 (44.20) 2.170 (55.12) 32 .625 (15.88) 1.235 (31.37) .664 (15.87) .203 (5.16) 3.031 (76.99) 2.322 (58.98) .875 (22.23) 2.205 (56.01) 1.750 (44.45) 2.250 (57.15) .173 (4.39) 2.075 (52.71) 2.656 (67.46) 36 .625 (15.88) 1.360 (34.54) .694 (17.63) .203 (5.16) 3.281 (84.34) 2.322 (58.98) .875 (22.23) 2.400 (60.96) 1.938 (49.23) 2.500 (63.50) .173 (4.39) 2.300 (58.42) 2.922 (74.22) 40 .625 (15.88) 1.628 (41.35) .911 (23.14) .203 (5.16) 3.560 (89.66)†2.427 (61.65)† .875 (22.23) 2.840 (72.14) 2.188 (55.58) 2.750 (69.85) .173 (4.39) 2.688 (68.28) - † Not to MS specification Shell Size A Thread Shell Size A Thread 8S 1/2-28UNEF-2A 16 1-20UNEF-2A 10S 5/8-24UNEF-2A 18 1-1/8-18UNEF-2A Performance Specifications - Page A-84 10SL 5/8-24UNEF-2A 20 1-1/4-18UNEF-2A Contact, Ceiling Plugs, Assembly Tools - Page A-105 12S 3/4-20UNEF-2A 22 1-3/8-18UNEF-2A 14S 7/8-20UNEF-2A 24 1-1/2-18UNEF-2A Contact Arrangements - Page A-85 – A-89 16S 1-20UNEF-2A 28 1-3/4-18UNS-2A 12 3/4-20UNEF-2A 32 2-18UNS-2A 14 7/8-20UNEF-2A 36 2-1/4-16UN-2A 40 2-1/2-16UN-2A Dimensions shown in inches (mm) Specifications and dimensions subject to change www.ittcannon.com A-91

ca_A1-A163.qxd:Layout 1 2/9/11 7:50 PM Page 92 MIL-DTL-5015 MS-E/F/R Cable Connecting Plug (Receptacle with no mounting flange) MS3101E / MS3101F CA3101E / CA3101E MS3101E cable connecting A Integral Cable Clamp plugs are used for cable extension requirements, L where mounting provisions M K W are unnecessary. r a MS3101E receptacle mate l u with 3106, and 3108 plugs. G V E c r A Thd. Ci Note: MIL-C-5015 has changed the nomenclature S1 B of the 3101 from Receptacle P to Plug. MS3101R CA3101R MS3101R cable connecting plug is identical in purpose to S1 L1 M K the MS3101E. The MS3101R features a shorter light weight endbell and mates P with 3106, and 3108 plugs. G A Thd. B M Shell B E E G K L L1 +.031 (0.79) P S1 V W Size Min. Max. Min. Max. Max. Max. Max. -.000 (0.00) Max. Max. Max. Max. 8S .375 (9.53) .235 (5.97) .102 (2.59) .844 (21.44) .125 (3.18) 2.250 (57.15) 1.838 (46.69) .562 (14.27) .890 (22.61) .515 (13.08) .840 (21.34) 1.046 (26.57) 10S .375 (9.53) .235 (5.97) .102 (2.59) .969 (24.61) .125 (3.18) 2.250 (57.15) 1.838 (46.69) .562 (14.27) .890 (22.61) .640 (16.26) .840 (21.34) 1.046 (26.57) 10SL .375 (9.53) .297 (7.54) .140 (3.56) 1.062 (26.97) .125 (3.18) 2.250 (57.15) 1.838 (46.69) .562 (14.27) .970 (24.64) .640 (16.26) .900 (22.86) 1.125 (28.58) 12S .375 (9.53) .297 (7.54) .140 (3.56) 1.062 (26.97) .140 (3.56) 2.250 (57.15) 1.838 (46.69) .562 (14.27) .970 (24.64) .765 (19.43) .900 (22.86) 1.125 (28.58) 14S .375 (9.53) .422 (10.72) .195 (4.95) 1.156 (29.36) .140 (3.56) 2.250 (57.15) 1.838 (46.69) .562 (14.27) 1.150 (29.21) .890 (22.61) 1.100 (27.94) 1.343 (34.11) 16S .375 (9.53) .547 (13.89) .255 (6.48) 1.281 (32.54) .140 (3.56) 2.250 (57.15) 1.838 (46.69) .562 (14.27) 1.250 (31.75) 1.015 (25.78) 1.200 (30.48) 1.484 (37.69) 12 .625 (15.88) .297 (7.54) .140 (3.56) 1.062 (26.97) .146 (3.71) 2.625 (66.68) 2.181 (55.40) .750 (19.05) .970 (24.64) .765 (19.43) .900 (22.86) 1.125 (28.58) 14 .625 (15.88) .422 (10.72) .195 (4.95) 1.156 (29.36) .146 (3.71) 2.625 (66.68) 2.181 (55.40) .750 (19.05) 1.150 (29.21) .890 (22.61) 1.100 (27.94) 1.343 (34.11) 16 .625 (15.88) .547 (13.89) .255 (6.48) 1.281 (32.54) .146 (3.71) 2.625 (66.68) 2.181 (55.40) .750 (19.05) 1.250 (31.75) 1.015 (25.78) 1.200 (30.48) 1.484 (37.69) 18 .625 (15.88) .610 (15.49) .285 (7.24) 1.344 (34.14) .180 (4.57) 2.688 (68.28) 2.181 (55.40) .750 (19.05) 1.450 (36.83) 1.140 (28.96) 1.300 (33.02) 1.609 (40.87) 20 .625 (15.88) .735 (18.67) .350 (8.89) 1.500 (38.10) .180 (4.57) 2.750 (69.85) 2.181 (55.40) .750 (19.05) 1.570 (39.88) 1.265 (32.13) 1.500 (38.10) 1.890 (48.01) 22 .625 (15.88) .740 (18.80) .350 (8.89) 1.625 (41.28) .180 (4.57) 2.750 (69.85) 2.181 (55.40) .750 (19.05) 1.570 (39.88) 1.390 (35.31) 1.500 (38.10) 1.890 (48.01) 24 .625 (15.88) .922 (23.42) .468 (11.89) 1.750 (44.45) .203 (5.16) 2.969 (75.44) 2.181 (55.40) .812 (20.62) 1.880 (47.75) 1.515 (38.48) 1.740 (44.20) 2.170 (55.12) 28 .625 (15.88) .922 (23.42) .468 (11.89) 2.000 (50.80) .203 (5.16) 3.031 (76.99) 2.181 (55.40) .812 (20.62) 1.880 (47.75) 1.765 (44.83) 1.740 (44.20) 2.170 (55.12) 32 .625 (15.88) 1.235 (31.37) .664 (15.87) 2.250 (57.15) .203 (5.16) 3.031 (76.99) 2.322 (58.98) .875 (22.23) 2.205 (56.01) 2.015 (51.18) 2.075 (52.71) 2.656 (67.46) 36 .625 (15.88) 1.360 (34.54) .694 (17.63) 2.500 (63.50) .203 (5.16) 3.281 (84.34) 2.322 (58.98) .875 (22.23) 2.400 (60.96) 2.270 (57.66) 2.300 (58.42) 2.922 (74.22) 40 .625 (15.88) 1.628 (41.35) .911 (23.14) 2.750 (69.85) .203 (5.16) 3.560 (89.66)† 2.427 (61.65)† .875 (22.23) 2.840 (72.14) 2.427 (61.65) 2.688 (68.28) - † Not to MS specification Shell Size A Thread Shell Size A Thread 8S 1/2-28UNEF-2A 16 1-20UNEF-2A 10S 5/8-24UNEF-2A 18 1-1/8-18UNEF-2A 10SL 5/8-24UNEF-2A 20 1-1/4-18UNEF-2A 12S 3/4-20UNEF-2A 22 1-3/8-18UNEF-2A 14S 7/8-20UNEF-2A 24 1-1/2-18UNEF-2A 16S 1-20UNEF-2A 28 1-3/4-18UNS-2A Performance Specifications - Page XXX 12 3/4-20UNEF-2A 32 2-18UNS-2A Performance Specifications - Page A-84 14 7/8-20UNEF-2A 36 2-1/4-16UN-2A CCoonntatcat,c Cte, iClinegi lPinluggs P, Alussgesm, bAlys Tsoeomls -b Plyag Teo Ao-1ls0 5- Page XXX 40 2-1/2-16UN-2A Contact Arrangements - Page A-85 – A-89 Contact Arrangements - Page XXX Dimensions shown in inches (mm) Specifications and dimensions subject to change www.ittcannon.com A-92

ca_A1-A163.qxd:Layout 1 2/9/11 7:50 PM Page 93 MIL-DTL-5015 Connectors MS-E/F/R Box Mounting Receptacle MS3102E / MS3102R CA3102E / CA3102R X DIMENSION S A Max. Solder Pot Ext. - Pin or Socket R Contact Size Shell Size 16 12 8 4 0 8S, 10S, 10SL .534 - - - - C 12S, 14S, 16S .518 - - - - 12 .705 .705 - - - 4 MTtg D. Hiao.les M L K irc 14 .705 .705 .767 - - u 16 .705 .705 .767 .767 - la 18 .674 .674 .736 .736 - P r MS3102E and MS3102R box mounting receptacles are used in 20, 22 .674 .674 .736 .736 .971 A Thd. junction boxes or as an integral part of equipment. These (Class-2A) 24, 28 .612 .612 .674 .674 .909 connectors are identical in construction and will mate with B Max. Solder 32, 36 .549 .549 .611 .611 .846 X 3106 and 3108 plugs. For new equipment, customers should Pot Extension specify MS3102R. Straight Plug MS3106E / MS3106F CA3106E / CA3106E MS3106F straight plugs mate with 3100, 3102 and 3102 receptacles. L J** MS3106E is available upon request. For new equipment, W customer should specify A Thd. MS3106F. MS3106E is identical E V P1 to MS3106F except to O-ring under the coupling nut. MS3106R CA3106R MS3106R straight plug is identical in purpose to the P1 L1 MS3106F. The MS3106R has J** the shorter endbell. This plug will mate with 3100, 3101, and A 3102 receptacles. N Shell E E J** L L1 N P1 V W Size Max. Min. Max. Max. Max. Max. Max. Max. Max. 8S .235 (5.97) .102 (2.59) .536 (13.61) 2.250 (57.15) 1.838 (46.69) .890 (22.61) .844 (21.44) .840 (21.34) 1.046 (26.57) 10S .235 (5.97) .102 (2.59) .536 (13.61) 2.250 (57.15) 1.838 (46.69) .890 (22.61) .969 (24.61) .840 (21.34) 1.046 (26.57) 10SL .297 (7.54) .140 (3.56) .536 (13.61) 2.250 (57.15) 1.838 (46.69) .970 (24.64) .969 (24.61) .900 (22.86) 1.125 (28.58) 12S .297 (7.54) .140 (3.56) .536 (13.61) 2.250 (57.15) 1.838 (46.69) .970 (24.64) 1.062 (26.97) .900 (22.86) 1.125 (28.58) 14S .422 (10.72) .195 (4.95) .536 (13.61) 2.250 (57.15) 1.838 (46.69) 1.150 (29.21) 1.156 (29.36) 1.100 (27.94) 1.343 (34.11) 16S .547 (13.89) .255 (6.48) .536 (13.61) 2.250 (57.15) 1.838 (46.69) 1.250 (31.75) 1.250 (31.75) 1.200 (30.48) 1.484 (37.69) 12 .297 (7.54) .140 (3.56) .724 (18.39) 2.625 (66.68) 2.181 (55.40) .970 (24.64) 1.062 (26.97) .900 (22.86) 1.125 (28.58) 14 .422 (10.72) .195 (4.95) .724 (18.39) 2.625 (66.68) 2.181 (55.40) 1.150 (29.21) 1.156 (29.36) 1.100 (27.94) 1.343 (34.11) 16 .547 (13.89) .255 (6.48) .724 (18.39) 2.625 (66.68) 2.181 (55.40) 1.250 (31.75) 1.250 (31.75) 1.200 (30.48) 1.484 (37.69) 18 .610 (15.49) .285 (7.24) .724 (18.39) 2.688 (68.28) 2.181 (55.40) 1.450 (36.83) 1.344 (34.14) 1.300 (33.02) 1.609 (40.87) 20 .735 (18.67) .350 (8.89) .724 (18.39) 2.750 (69.85) 2.181 (55.40) 1.570 (39.88) 1.469 (37.31) 1.500 (38.10) 1.890 (48.01) 22 .740 (18.80) .350 (8.89) .724 (18.39) 2.750 (69.85) 2.181 (55.40) 1.570 (39.88) 1.594 (40.49) 1.500 (38.10) 1.890 (48.01) 24 .922 (23.42) .468 (11.89) .724 (18.39) 2.969 (75.44) 2.181 (55.40) 1.880 (47.75) 1.719 (43.66) 1.740 (44.20) 2.170 (55.12) 28 .922 (23.42) .468 (11.89) .724 (18.39) 3.031 (76.99) 2.181 (55.40) 1.880 (47.75) 1.969 (50.01) 1.740 (44.20) 2.170 (55.12) 32 1.235 (31.37) .664 (15.87) .724 (18.39) 3.031 (76.99) 2.322 (58.98) 2.205 (56.01) 2.219 (56.36) 2.075 (52.71) 2.656 (67.46) 36 1.360 (34.54) .694 (17.63) .724 (18.39) 3.281 (84.34) 2.322 (58.98) 2.400 (60.96) 2.469 (62.71) 2.300 (58.42) 2.922 (74.22) 40 1.628 (41.35) .911 (23.14) .724 (18.39) 3.560 (89.66)† 2.427 (61.65)† 2.840 (72.14) 2.723 (69.16)† 2.688 (68.28) - † Not to MS specification Dimensions shown in inches (mm) Specifications and dimensions subject to change www.ittcannon.com A-93

ca_A1-A163.qxd:Layout 1 2/9/11 7:50 PM Page 94 MIL-DTL-5015 Connectors MS-E/F/R Straight Plug (continued) Shell Size A Thread Shell Size A Thread 8S 1/2-28UNEF-2A 16 1-20UNEF-2A A Performance Specifications - Page A-84 10S 5/8-24UNEF-2A 18 1-1/8-18UNEF-2A Contact, Ceiling Plugs, Assembly Tools - Page A-105 10SL 5/8-24UNEF-2A 20 1-1/4-18UNEF-2A 12S 3/4-20UNEF-2A 22 1-3/8-18UNEF-2A Contact Arrangements - Page A-85 – A-89 14S 7/8-20UNEF-2A 24 1-1/2-18UNEF-2A r a 16S 1-20UNEF-2A 28 1-3/4-18UNS-2A ul 12 3/4-20UNEF-2A 32 2-18UNS-2A c 14 7/8-20UNEF-2A 36 2-1/4-16UN-2A r i 40 2-1/2-16UN-2A C 90° Angle Plug MS3108E / MS3108R CA3108E / CA3108R MS3108R 90° angle plugs with O-ring P1 seal (less cable clamp) and the L3 MS3108E 90° angle plugs (less O-ring Y seal with cable clamp) are used where J** there is limited space and where wires A Thd. must be brought at abrupt angles. X1 (Class-2B) These plugs will mate with 3100, 3101 and 3102 receptacles. Thread for Attachment V1 End of Thread of M85049/41 (MS3108R) (MS3057) Cable Clamp M T Shell B J** K L L3 +.031 (0.79) P P1 R S + .010 V1 X1 Y Size Min. Max. Max. Max. Max. -.000 (0.00) Max. Max. ± .005 ± .031 - .005 Max. Max. Max. 8S .375 (9.53) .536 (13.61) .125 (3.18) 1.040 (26.42) 2.156 (54.76) .562 (14.27) .426 (10.86) .844 (21.44) .594 (15.09) .875 (22.23) .120 (3.05) 1.281 (30.94) .811 (20.60) 1.640 (41.66) 10S .375 (9.53) .536 (13.61) .125 (3.18) 1.040 (26.42) 2.156 (54.76) .562 (14.27) .520 (13.21) .969 (24.61) .719 (18.26) 1.000 (25.40) .120 (3.05) 1.250 (31.75) .842 (21.39) 1.640 (41.66) 10SL .375 (9.53) .536 (13.61) .125 (3.18) 1.040 (26.42) 2.188 (55.58) .562 (14.27) .614 (15.60) .969 (24.61) .719 (18.26) 1.000 (25.40) .120 (3.05) 1.281 (32.54) .873 (22.17) 1.703 (43.26) 12S .375 (9.53) .536 (13.61) .140 (3.56) 1.040 (26.42) 2.188 (55.58) .562 (14.27) .614 (15.60) 1.062 (26.97) .812 (20.62) 1.094 (27.79) .120 (3.05) 1.281 (32.54) .873 (22.17) 1.703 (43.26) 14S .375 (9.53) .536 (13.61) .140 (3.56) 1.040 (26.42) 2.312 (58.72) .562 (14.27) .739 (18.77) 1.156 (29.36) .906 (23.01) 1.188 (30.18) .120 (3.05) 1.406 (35.71) .936 (23.77) 1.765 (44.83) 16S .375 (9.53) .536 (13.61) .140 (3.56) 1.040 (26.42) 2.406 (61.11) .562 (14.27) .664 (21.95) 1.250 (31.75) .969 (24.61) 1.281 (32.54) .120 (3.05) 1.531 (38.89) .998 (25.35) 1.796 (45.62) 12 .625 (15.88) .724 (18.39) .146 (3.71) 1.400 (35.56) 2.531 (64.29) .750 (19.05) .614 (15.60) 1.062 (26.97) .812 (20.62) 1.094 (27.79) .120 (3.05) 1.281 (32.54) .873 (22.17) 2.062 (52.37) 14 .625 (15.88) .724 (18.39) .146 (3.71) 1.400 (35.56) 2.688 (68.28) .750 (19.05) .739 (18.77) 1.156 (29.36) .906 (23.01) 1.188 (30.18) .120 (3.05) 1.406 (35.71) .936 (23.77) 2.125 (53.98) 16 .625 (15.88) .724 (18.39) .146 (3.71) 1.400 (35.56) 2.781 (70.64) .750 (19.05) .864 (21.95) 1.250 (31.75) .969 (24.61) 1.281 (32.54) .120 (3.05) 1.531 (38.89) .998 (25.35) 2.156 (54.76) 18 .625 (15.88) .724 (18.39) .180 (4.57) 1.400 (35.56) 2.844 (72.24) .750 (19.05) .989 (25.12) 1.344 (34.14) 1.062 (26.97) 1.375 (34.93) .120 (3.05) 1.593 (40.46) 1.061 (26.95) 2.250 (57.15) 20 .625 (15.88) .724 (18.39) .180 (4.57) 1.400 (35.56) 3.250 (82.55) .750 (19.05) 1.145 (29.08) 1.469 (37.31) 1.156 (29.36) 1.500 (38.10) .120 (3.05) 1.656 (42.06) 1.123 (28.52) 2.312 (58.72) 22 .625 (15.88) .724 (18.39) .180 (4.57) 1.400 (35.56) 3.250 (82.55) .750 (19.05) 1.270 (32.26) 1.594 (40.49) 1.250 (31.75) 1.625 (41.28) .120 (3.05) 1.718 (43.64) 1.186 (30.12) 2.312 (58.72) 24 .625 (15.88) .724 (18.39) .203 (5.16) 1.400 (35.56) 3.719 (94.46) .812 (20.62) 1.395 (35.43) 1.719 (43.66) 1.375 (34.93) 1.750 (44.45) .147 (3.73) 1.890 (48.01) 1.263 (32.08) 2.531 (64.29) 28 .625 (15.88) .724 (18.39) .203 (5.16) 1.400 (35.56) 3.719 (94.46) .812 (20.62) 1.614 (41.00) 1.969 (50.01) 1.562 (39.67) 2.000 (50.80) .147 (3.73) 1.968 (49.99) 1.342 (34.09) 2.531 (64.29) 32 .625 (15.88) .724 (18.39) .203 (5.16) 1.400 (35.56) 4.188 (106.38) .875 (22.23) 1.864 (47.35) 2.219 (56.36) 1.750 (44.45) 2.250 (57.15) .173 (4.39) 2.187 (55.55) 1.561 (39.65) 2.750 (69.85) 36 .625 (15.88) .724 (18.39) .203 (5.16) 1.400 (35.56) 4.297 (109.14) .875 (22.23) 2.051 (52.10) 2.469 (62.71) 1.938 (49.23) 2.500 (63.50) .173 (4.39) 2.406 (61.11) 1.780 (45.21) 2.875 (73.02) 40 .625 (15.88) .724 (18.39) .203 (5.16) 1.400 (35.56) 7.211 (183.16)† .875 (22.23) 2.390 (60.71) 2.723 (69.16)† 2.188 (55.58) 2.750 (69.85) .173 (4.39) 5.875 (149.22) - 5.690 (144.53) † Not to MS specification A Thread A Thread Shell Box Mounting 90° Angle Shell Box Mounting 90° Angle Size Receptacle Plug Size Receptacle Plug 8S 1/2-28UNEF-2A 1/2-28UNEF-2B 16 1-20UNEF-2A 1-20UNEF-2B 10S 5/8-24UNEF-2A 5/8-24UNEF-2B 18 1-1/8-18UNEF-2A 1-1/8-18UNEF-2B 10SL 5/8-24UNEF-2A 5/8-24UNEF-2B 20 1-1/4-18UNEF-2A 1-1/4-18UNEF-2B Performance Specifications - Page A-74 12S 3/4-20UNEF-2A 3/4-20UNEF-2B 22 1-3/8-18UNEF-2A 1-3/8-18UNEF-2B Performance Specifications - Page A-84 Contact, Ceiling Plugs, Assembly Tools - Page A-95 14S 7/8-20UNEF-2A 7/8-20UNEF-2B 24 1-1/2-18UNEF-2A 1-1/2-18UNEF-2B Contact, Ceiling Plugs, Assembly Tools - Page A-105 16S 1-20UNEF-2A 1-20UNEF-2B 28 1-3/4-18UNS-2A 1-3/4-18UNS-2B Contact Arrangements - Page A-75 – A-79 12 3/4-20UNEF-2A 3/4-20UNEF-2B 32 2-18UNS-2A 2-18UNS-2B Contact Arrangements - Page A-85 – A-89 14 7/8-20UNEF-2A 7/8-20UNEF-2B 36 2-1/4-16UN-2A 2-1/4-16UN-2B 40 2-1/2-16UN-2A 2-1/2-16UN-2B Dimensions shown in inches (mm) Specifications and dimensions subject to change www.ittcannon.com A-94

ca_A1-A163.qxd:Layout 1 2/9/11 7:50 PM Page 95 MIL-DTL-5015 Connectors MS-E/F/R Components MS3106R MS3106F MS3106E* MS3108E MS3108R CA3106R CA06R CA3106E CA3108E CA3108R A Straight Plug Straight Plug Straight Plug 90° Angle Plug 90° Angle Plug Endbell C i r c u l a r CABLE CLAMP Ferrule Grommet Pin Contacts Insulator Coupling Nut Barrel O Ring Note: Class F is not applicable to MS3108 shell style. * Class E inactive for new design. Use Class F or R. Dimensions shown in inches (mm) Specifications and dimensions subject to change www.ittcannon.com A-95

ca_A1-A163.qxd:Layout 1 2/9/11 7:50 PM Page 96 MIL-DTL-5015 Connectors MS-E/F/R How To Order MS type potting connectors are available with nylon cups. 00 and 06 shell MS 25183 - 18 - 10 P A styles with plastic cups and resilient insulators meet the requirements of MS 3103 - 18 - 10 P MS3103 and MS25183. Also available is the 08 plug with resilient CA 3100 ER 18 - 10 P insulator and 90° angle nylon potting cup. PREFIX r ITT Cannon provides for a 1/4" clearance for potting on all contact sizes. SHELL STYLE a l u CLASS c r i C SHELL SIZE CONTACT ARRANGEMENTS CONTACT TYPE PREFIX SHELL STYLE CA - ITT Cannon prefix indicating special Coupling thread diameter figured in sixteenths application or variation of MS of an inch SHELL STYLE CONTACT ARRANGEMENTS 3100 - Wall mounting receptacle (MS3103) See pages A-85 – A-89 3106 - Straight Plug (MS325183) 3108 - 90° angle plug CONTACT TYPE P - Pin CLASS S - Socket ER - Resilient insulator, nylon potting cup and thread attachment ring No class designator for MS types. Wall Mounting Receptacle S L MS3103 CA3100ER Nylon Potting Cup R Polarizing Boss Threaded Attachment Ring T Dia. 4 Mtg. Holes A Thd. The CA3100ER receptacle (MS3103) is supplied with a resilient insulator and nylon potting cup with a threaded attachment ring. This receptacle mates with 3106 and 3108 plugs. R Shell L R S +.010 (+0.25) A Size Max. ± .005 (±0.13) Max. -.005 (-.031) Thread 8S 1.531 (38.89) .594 (15.09) .906 (23.01) .120 (3.05) 1/2-28UNEF-2A 10S 1.531 (38.89) .719 (18.26) 1.031 (26.19) .120 (3.05) 5/8-24NEF-2A 10SL 1.531 (38.89) .719 (18.26) 1.031 (26.19) .120 (3.05) 5/8-24NEF-2A 12S 1.531 (38.89) .812 (20.62) 1.125 (28.58) .120 (3.05) 3/4-20UNEF-2A 14S 1.531 (38.89) .906 (23.01) 1.219 (30.96) .120 (3.05) 7/8-20UNEF-2A 16S 1.531 (38.89) .969 (24.61) 1.312 (33.32) .120 (3.05) 1-20UNEF-2A 12 1.968 (49.99) .812 (20.62) 1.125 (28.58) .120 (3.05) 3/4-20UNEF-2A 14 1.968 (49.99) .906 (23.01) 1.219 (30.96) .120 (3.05) 3/4-20UNEF-2A 16 1.968 (49.99) .969 (24.61) 1.312 (33.32) .120 (3.05) 1-20UNEF-2A 18 1.968 (49.99) 1.062 (26.97) 1.406 (35.71) .120 (3.05) 1-1/8-180NEF-2A 20 2.188 (55.58) 1.156 (29.36) 1.531 (38.89) .120 (3.05) 1-1/4-18NEF-2A Performance Specifications - Page XXX Performance Specifications - Page A-84 22 2.188 (55.58) 1.250 (31.75) 1.656 (42.06) .120 (3.05) 1-3/8-18NEF-2A 24 2.188 (55.58) 1.375 (34.93) 1.781 (45.24) .147 (3.73) 1-1/2-18NEF-2A CCoontnatcat,c Ct,e iClinegil iPnlugg Ps,l uAgssse,m Abslys eTomoblsl y- PTaogoel sA --1 0P5age XXX 28 2.188 (55.58) 1.562 (39.67) 2.031 (51.59) .147 (3.73) 1-3/4-18NS-2A Contact Arrangements - Page A-85 – A-89 32 2.188 (55.58) 1.750 (44.45) 2.281 (57.94) .173 (4.39) 2-18NS-2A Contact Arrangements - Page XXX 36 2.188 (55.58) 1.938 (49.23) 2.531 (64.29) .173 (4.39) 2-1/4-16UN-2A Dimensions shown in inches (mm) Specifications and dimensions subject to change www.ittcannon.com A-96

ca_A1-A163.qxd:Layout 1 2/9/11 7:50 PM Page 97 MIL-DTL-5015 Connectors MS-E/F/R Straight Plug MS25183 CA3106ER Length of Nylon Potting Cup Engagement Metal Potting Ring A Rubber Gasket J 1/4" Gasket To end A Thd. of contact C i P r c u l a r L The CA3106ER plug is supplied with resilient insulators, nylon potting cups with threaded attachment rings, and a rubber gasket under the coupling nut. This plug mates with 3100, 3101 and 3102 recaptacles. 90° Angle Plug Nylon Potting Cup CA3108ER Rubber Gasket L P Dia. Polarizing Groove B A Thd. D Metal Potting Ring The CA3108ER is supplied with resilient insulator, 90º nylon potting cup and threaded attachment ring with a rubber gasket under the coupling nut. This plug mates with 3100, 3101 and 3102 receptacles. CA3106ER CA3108ER L Max. For Arr. For Arr. w/#16 w/#8 Shell J L P A B D &#12 &#4 P A Size Max. Max. Max. Thread Max. Max. Contacts Contacts Max. Thread 8S .536 (13.61) 1.562 (39.67) .844 (21.44) 1/2-28UNEF-2B - - - - - - 10S .536 (13.61) 1.562 (39.67) .969 (21.44) 5/8-24UNEF-2B - - - - - - 10SL .536 (13.61) 1.562 (39.67) .969 (21.44) 5/8-24UNEF-2B .563(13.61) 1.040(26.42) 1.463(37.16) - 969(24.61) 5/8-24UNEF-2B 12S .536 (13.61) 1.562 (39.67) 1.062 (21.44) 3/4-20UNEF-2B .563(13.61) 1.040(26.42) 1.600(40.64) - 1.062(26.97) 3/4-24UNEF-2B 14S .536 (13.61) 1.562 (39.67) 1.156 (21.44) 7/8-20UNEF-2B .563(13.61) 1.040(26.42) 1.600(40.64) 2.300(58.42) 1.156(29.36) 7/8-20UNEF-2B 16S .536 (13.61) 1.562 (39.67) 1.250 (21.44) 1-20UNEF-2B .563(13.61) 1.290(32.77) 1.600(40.64) 2.550(64.77) 1.250(31.75) 1-20UNEF-2B 12 .724 (18.39) 2.000 (50.80) 1.062 (26.97) 3/4-20UNEF-2B .724(18.39) 1.040(26.42) 1.910(48.51) - 1.062(26.97) 3/4-20UNEF-2B 14 .724 (18.39) 2.000 (50.80) 1.156 (29.36) 7/8-20UNEF-2B .724(18.39) 1.040(26.42) 1.910(48.51) 2.610(66.29) 1.156(29.36) 7/8-20UNEF-2B 16 .724 (18.39) 2.000 (50.80) 1.250 (31.75) 1-20UNEF-2B .724(18.39) 1.290(32.77) 1.910(48.51) 2.850(72.39) 1.250(31.75) 1-20UNEF-2B 18 .724 (18.39) 2.000 (50.80) 1.344 (34.14) 1-1/8-18UNEF-2B .724(18.39) 1.290(32.77) 2.100(53.34) 2.850(72.39) 1.344(34.14) 1-1/8-18UNEF-2B 20 .724 (18.39) 2.125 (53.98) 1.469 (37.31) 1-1/4-18UNEF-2B .724(18.39) 1.540(39.12) 2.100(53.34) 2.850(72.39) 1.469(37.31) 1-1/4-18UNEF-2B 22 .724 (18.39) 2.125 (53.98) 1.594 (40.49) 1-3/8-18UNEF-2B .724(18.39) 1.540(39.12) 2.100(53.34) 2.850(72.39) 1.594(40.49) 1-3/8-18UNEF-2B 24 .724 (18.39) 2.125 (53.98) 1.719 (43.66) 1-1/2-18UNEF-2B .724(18.39) 1.790(45.47) 2.281(57.94) 2.985(75.82) 1.719(43.66) 1-1/2-18UNEF-2B 28 .724 (18.39) 2.125 (53.98) 1.969 (50.01) 1-3/4-18UNS-2B .724(18.39) 2.040(51.82) 2.485(63.12) 2.985(75.82) 1.969(50.01) 1-3/4-18UNS-2B 32 .724 (18.39) 2.180 (55.37) 1.219 (30.96) 2-18UNS-2B .724(18.39) 2.290(58.17) 2.485(63.12) 2.985(75.82) 1.219(30.96) 2-18UNS-2B 36 .724 (18.39) 2.180 (55.37) 2.469 (62.71) 2-1/4-16UN-2B .724(18.39) 2.540(64.52) 2.485(63.12) 2.985(75.82) 2.469(62.71) 2-1/4-16UN-2B 40 .724 (18.39) 2.180 (55.37) 2.723 (69.16) 2-1/2-16UN-2B Performance Specifications - Page A-84 Contact, Ceiling Plugs, Assembly Tools - Page A-105 Contact Arrangements - Page A-85 – A-89 Dimensions shown in inches (mm) Specifications and dimensions subject to change www.ittcannon.com A-97

ca_A1-A163.qxd:Layout 1 2/9/11 7:50 PM Page 98 MIL-DTL-5015 Connectors MS Straight Plug with Shrink Boot Adapter CA3106E-DN A CA3106E-DN is a straight plug with endbell for shrink boot adapters. Crimp and solder versions are avail- r able (please indicate ...F80 or ...F183). a CA3106-DN mate with 3100, 3101 l u and 3102 shell styles. c r i C Order reference A B C D E F L P Pin insert* Thread min. max. ±0.2 ±0,2 0,5 max. max. CA3106E10SL-**-P-DN 5/8-24NEF-2B 7,7 13,2 15,5 17,0 11,7 11,7 50,0 CA3106E12S-**-P-DN 3/4-20UNEF-2B 7,9 13,2 15,5 17,8 11,8 58,8 25,6 CA3106E14S-**-P-DN 7/8-20UNEF-2B 10,6 17,0 19,1 19,1 11,7 50,0 28,6 CA3106E16S-**-P-DN 1-20UNEF-2B 13,5 21,9 23,9 23,9 11,5 50,0 31,8 CA3106E12-**-P-DN 3/4-20UNEF-2B 7,9 13,2 15,5 17,8 11,7 50,0 25,6 CA3106E14-**-P-DN 7/8-20UNEF-2B 10,6 17,0 19,1 20,1 11,7 60,0 28,6 CA3106E16-**-P-DN 1-20UNEF-2B 13,5 21,9 23,9 23,5 11,5 60,0 31,8 CA3106E18-**-P-DN 1-1/8-18NEF-2B 14,6 21,9 23,9 26,5 12,7 60,0 34,1 CA3106E20-**-P-DN 1-1/4-18NEF-2B 18,5 26,6 29,6 30,2 12,7 65,0 37,3 CA3106E22-**-P-DN 1-3/8-18NEF-2B 20,8 26,2 29,6 33,6 12,7 65,0 40,5 CA3106E24-**-P-DN 1-1/2-16NEF-2B 24,6 34,5 37,8 36,1 12,7 65,0 43,8 CA3106E28-**-P-DN 1-3/4-18NS-2B 27,0 34,5 37,8 41,4 12,7 65,0 50,0 CA3106E32-**-P-DN 2-18NS-2B 33,3 43,6 47,8 48,6 15,2 70,0 56,3 CA3106E36-**-P-DN 2-1/4-16UN-2B 38,5 43,6 47,8 54,8 15,2 80,0 62,7 *For socket inserts substitute S for P **Add contact arrangement number (see pages A-85 – A-89) Dimensions shown in inches (mm) Specifications and dimensions subject to change www.ittcannon.com A-98

ca_A1-A163.qxd:Layout 1 2/9/11 7:50 PM Page 99 MIL-DTL-5015 Bulkhead Receptacles BFR/TBF How To Order TBF and BFR pressurized bulkhead receptacles mate with standard BFR 14S - S P * 1 MS type plugs (3106 and 3108) if contact arrangements correspond. TBF 20 - 15 PS * A Both the BFR and TBF have resilient insulators. The TBF (thru PREFIX bulkhead fitting) version has a double faced construction allowing SHELL SIZE mating from both ends. An O-ring is supplied as standard on both CONTACT ARRANGEMENT the BFR and TBF. Contacts are silver plated copper or brass alloy. CONTACT TYPE C Shells are aluminum alloy. ALTERNATE POSITION ir MOUNTING (BFR ONLY) c u l a PREFIX CONTACT TYPE r BFR - Bulkhead fittings P - Pin; S - Socket; TBF - Thru bulkhead fittings PS - pin and socket (TBF only) SHELL SIZE ALTERNATE POSITION Coupling thread diameter figured in sixteenths (Consult factory for available of an inch. alternate positions.) CONTACT ARRANGEMENTS MOUNTING See pages A-85 – A-89 -1 obligatory code, BFR only Thru-Bulkhead Receptacle TBF - Resilient Insulator L K Polarizing Boss Socket M Polarizing Boss Side Pin Side R S Typ. Typ. T Dia. Panel Thickness V 4 Mtg. Holes A Pin Insert Ends Socket Insert Ends Thd. TBF thru-bulkhead fittings have pressurized resilient insulators. Special double- faced pin and socket contact construction permits cable components to be wired and tested in the shop and then to be plugged into the mounted TBF plug to complete the installation. The TBF mates with 3106, 3107 and 3108 plugs. M T Shell K L +.031 (0.79) R S +.010 (0.25) V A Size Max. Max. -.000 (0.00) ±.005 (0.13) ±.031 (0.79) -.005 (0.13) Max. Thread 8S .125 (3.18) 1.482 (37.64) .562 (14.27) .594 (15.09) .875 (22.22) .120 (3.05) .325 (8.26) 1/2-28UNEF-2A 10S .125 (3.18) 1.482 (37.64) .562 (14.27) .179 (18.26) 1.000 (25.40) .120 (3.05) .325 (8.26) 5/8-24UNEF-2A 10SL .125 (3.18) 1.482 (37.64) .562 (14.27) .179 (18.26) 1.000 (25.40) .120 (3.05) .325 (8.26) 5/8-24UNEF-2A 12S .140 (3.56) 1.482 (37.64) .562 (14.27) .812 (20.62) 1.094 (27.79) .120 (3.05) .325 (8.26) 3/4-20UNEF-2A 14S .140 (3.56) 1.482 (37.64) .562 (14.27) .906 (23.01) 1.188 (30.18) .120 (3.05) .325 (8.26) 7/8-20UNEF-2A 16S .140 (3.56) 1.482 (37.64) .562 (14.27) .968 (24.59) 1.281 (32.54) .120 (3.05) .325 (8.26) 1-20UNEF-2A 12 .146 ( 3.71) 2.030 (51.56) .750 (19.05) .812 (20.62) 1.094 (27.79) .120 (3.05) .445 (11.30) 3/4-20UNEF-2A 14 .146 ( 3.71) 2.030 (51.56) .750 (19.05) .906 (23.01) 1.188 (30.18) .120 (3.05) .445 (11.30) 7/8-20UNEF-2A 16 .146 ( 3.71) 2.030 (51.56) .750 (19.05) .968 (24.59) 1.281 (32.54) .120 (3.05) .445 (11.30) 1-20UNEF-2A 18 .180 (4.57) 2.030 (51.56) .750 (19.05) 1.062 (26.97) 1.375 (34.92) .120 (3.05) .445 (11.30) 1-1/8-18UNEF-2A 20 .180 (4.57) 2.030 (51.56) .750 (19.05) 1.156 (29.36) 1.500 (38.10) .120 (3.05) .445 (11.30) 1-1/4-18UNEF-2A 22 .180 (4.57) 2.030 (51.56) .750 (19.05) 1.250 (31.75) 1.625 (34.28) .120 (3.05) .445 (11.30) 1-3/8-18UNEF-2A 24 .203 (5.16) 2.030 (51.56) .812 (20.62) 1.375 (34.92) 1.750 (44.45) .147 (3.73) .383 (9.73) 1-1/2-18UNEF-2A 28 .203 (5.16) 2.030 (51.56) .812 (20.62) 1.562 (39.67) 2.000 (50.80) .147 (3.73) .383 (9.73) 1-3/4-18UNS-2A 32 .203 (5.16) 2.030 (51.56) .875 (22.22) 1.750 (44.45) 2.250 (57.15) .173 (4.39) .320 (8.13) 2-18UNS-2A 36 .203 (5.16) 2.030 (51.56) .812 (20.62) 1.938 (49.23) 2.500 (63.50) .173 (4.39) .383 (9.73) 2-1/4-16UN-2A 40 .203 (5.16) 2.030 (51.56) .875 (22.22) 2.188 (55.58) 2.750 (69.85) .173 (4.39) .383 (9.73) Performance Specifications - Page A-84 Contacts, Sealing Plugs, Assembly Tools - Page A-1 05 Contact Arrangements -PageA-85 – A-8 9 Dimensions shown in inches (mm) Specifications and dimensions subject to change www.ittcannon.com A-99

ca_A1-A163.qxd:Layout 1 2/9/11 7:50 PM Page 100 MIL-DTL-5015 Bulkhead Receptacles BFR/TBF Pressurized Bulkhead Receptacle BFR L A C M T G r N H a ul A c Thd. V Panel Thickness r Across Hex i C Standard Position Pin is 3/32" Dia. TYPE 1 BFR pressurized bulkhead receptacles withstand the air leakage Shell Standard Insulator Polychloroprene requirements of MIL-C-5015 not to exceed 1 cu. in. of air per Lock Nut Hex with 6 wire holes hour when subjected to a pressure differential of 30 psi at -55°C. O Ring Neoprene Insulators are resilient material bonded to aluminum shell. Both Position Pin Standard pin and socket assemblies are available. The BFR will mate with Mounting Figure 1 or 2 standard MS type 3106 and 3108 plugs. Part No. Example BFR-14S-SP-1 T Max. Shell C G H L M N Solder Pot Ext. V Size Max. Max. Max. Max. Max. Max. #16 #12 #8 #4 #0 Max. 8S .853 (21.67) .895 (22.73) 1.077 (27.36) 1.087 (27.61) .702 (17.83) .820 (20.83) .140 (3.56) - - - - .250 (6.35) 10S .853 (21.67) 1.015 (25.78) 1.203 (30.56) 1.087 (27.61) .822 (20.88) .960 (24.38) .140 (3.56) - - - - .250 (6.35) 10SL .853 (21.67) 1.015 (25.78) 1.203 (30.56) 1.087 (27.61) .822 (20.88) .960 (24.38) .140 (3.56) - - - - .250 (6.35) 12S .853 (21.67) 1.077 (27.36) 1.327 (33.71) 1.087 (27.61) .955 (24.26) 1.110 (28.19) .140 (3.56) - - - - .250 (6.35) 14S .853 (21.67) 1.203 (30.56) 1.453 (36.91) 1.087 (27.61) 1.072 (27.23) 1.250 (31.75) .140 (3.56) - - - - .375 (9.52) 16S .853 (21.67) 1.327 (33.71) 1.577 (40.06) 1.087 (27.61) 1.265 (32.13) 1.460 (37.08) .140 (3.56) - - - - .375 (9.52) 12 1.244 (31.60) 1.077 (27.36) 1.327 (33.71) 1.525 (38.74) .955 (24.26) 1.110 (28.19) .062 (1.57) .062 (1.57) - - - .375 (9.52) 14 1.244 (31.60) 1.203 (30.56) 1.453 (36.91) 1.525 (38.74) 1.072 (27.23) 1.250 (31.75) .062 (1.57) .062 (1.57) .125 (3.18) - - .375 (9.52) 16 1.244 (31.60) 1.327 (33.71) 1.577 (40.06) 1.525 (38.74) 1.265 (32.13) 1.460 (37.08) .062 (1.57) .062 (1.57) .125 (3.18) .125 (3.18) - .375 (9.52) 18 1.244 (31.60) 1.453 (36.91) 1.703 (43.26) 1.525 (38.74) 1.395 (35.43) 1.610 (40.89) .062 (1.57) .062 (1.57) .125 (3.18) .125 (3.18) - .375 (9.52) 20 1.244 (31.60) 1.577 (40.06) 1.827 (46.41) 1.525 (38.74) 1.515 (38.48) 1.750 (44.45) .062 (1.57) .062 (1.57) .125 (3.18) .125 (3.18) .359 (9.12) .375 (9.52) 22 1.244 (31.60) 1.577 (40.06) 1.953 (49.61) 1.525 (38.74) 1.635 (41.53) 1.900 (48.26) .062 (1.57) .062 (1.57) .125 (3.18) .125 (3.18) .359 (9.12) .375 (9.52) 24 1.244 (31.60) 1.827 (48.41) 2.077 (52.76) 1.525 (38.74) 1.765 (44.83) 2.030 (51.56) .062 (1.57) .062 (1.57) .125 (3.18) .125 (3.18) .359 (9.12) .375 (9.52) 28 1.244 (31.60) 1.953 (49.61) 2.327 (59.11) 1.525 (38.74) 2.015 (51.18) 2.330 (59.18) .062 (1.57) .062 (1.57) .125 (3.18) .125 (3.18) .359 (9.12) .375 (9.52) 32 1.244 (31.60) 2.203 (55.96) 2.577 (65.45) 1.525 (38.74) 2.205 (56.01) 2.550 (64.77) .062 (1.57) .062 (1.57) .125 (3.18) .125 (3.18) .359 (9.12) .375 (9.52) 36 1.244 (31.60) 2.577 (65.46) 2.827 (71.81) 1.525 (38.74) 2.455 (62.36) 2.840 (72.14) .062 (1.57) .062 (1.57) .125 (3.18) .125 (3.18) .359 (9.12) .312 (7.92) Shell Size A Thread Shell Size A Thread 8S 1/2-28UNEF-2A 16 1-20UNEF-2A 10S 5/8-24UNEF-2A 18 1-1/8-18UNEF-2A Performance Specifications - Page A-84 Performance Specifications - Page XX 10SL 5/8-24UNEF-2A 20 1-1/4-18UNEF-2A CCoonnttaactc, tCse,i lSinega Plliunggs, PAslusegmsb,l yA Tsosoelsm - Pbalgye TAo-1o0l5 - Page XX 12S 3/4-20UNEF-2A 22 1-3/8-18UNEF-2A Contact Arrangements - Page XX 14S 7/8-20UNEF-2A 24 1-1/2-18UNEF-2A Contact Arrangements - Page A-85 – A-89 16S 1-20UNEF-2A 28 1-3/4-18UNS-2A 12 3/4-20UNEF-2A 32 2-18UNS-2A 14 7/8-20UNEF-2A 36 2-1/4-16UN-2A Mounting Dimensions A E F A E F .102 (2.59) ..100927 ((22..5496)) DIA .097 (2.46) DIA Shell Size ±(0..01035) +-.0.00105 ( 0(0.0.308)) ±(0..01035) Shell Size ±(0..01035) +-.0.00105 ( 0(0.0.308)) ±(0..01035) 8S .323 (8.20) .500 (12.70) .373 (9.47) 20 .698 (17.73) 1.250 (31.75) .748 (19.00) A F 10S, 10SL .385 (9.78) .625 (15.88) .435 (11.05) 22 .760 (19.30) 1.375 (34.92) .810 (20.57) 12S, 12 .448 (11.38) .750 (19.05) .498 (12.65) 24 .823 (20.90) 1.500 (38.10) .873 (22.17) 14S, 14 .510 (12.95) .875 (22.22) .560 (14.22) 28 .948 (24.08) 1.750 (44.45) .998 (25.35) 16S, 16 .573 (14.55) 1.000 (25.40) .623 (15.82) 32 1.073 (27.25) 2.000 (50.80) 1.123 (28.52) E E 18 .635 (16.13) 1.125 (28.58) .685 (17.40) 36 1.198 (30.43) 2.250 (57.15) 1.248 (31.70) Fig. 1 Fig. 2 Dimensions shown in inches (mm) Specifications and dimensions subject to change www.ittcannon.com A-100

ca_A1-A163.qxd:Layout 1 2/9/11 7:50 PM Page 101 MIL-DTL-5015 Connectors Panel Cutouts S DIM TOL ±.005 ±.031 ±.005 A Shell Size R S O T T 8S .594 .875 .562 .120 10S & 10SL .719 1.000 .688 .120 12 & 12S .812 1.094 .812 .120 C 14 & 14S .906 1.188 .938 .120 ir R 16 & 16S .969 1.281 1.062 .120 c O u 18 1.062 1.375 1.188 .120 l a 20 1.156 1.500 1.312 .120 r 22 1.250 1.625 1.438 .120 24 1.375 1.750 1.562 .147 28 1.562 2.000 1.812 .147 32 1.750 2.250 2.062 .173 36 1.938 2.500 2.312 .173 40 2.188 2.750 2.562 .173 Flange dimensions and mounting holes for 5015 type MS receptacles. Mounting hole diameters do not apply to MS5015 class KT & KS connectors. Dimensions shown in inches (mm) Specifications and dimensions subject to change www.ittcannon.com A-101

ca_A1-A163.qxd:Layout 1 2/9/11 7:50 PM Page 102 MIL-DTL-5015 Connectors Accessories Plug Metal Protective Caps MS25042 CA17530 For 06 and 08 Style Plugs C Dia. B CA19741 A These externally threaded metal dust caps are used to D Dia. protect the MS3106 and MS3108 plugs. Material is r a aluminum alloy. They are ul furnished with sash chain or E c less sash chain. A Thd. r i .250 Min. C Perf. Thd. Part Number Olive Drab Chromate Over Cadmium Finish with Sash Chain Olive Drab Chromate Over Black Anodized Finish With May Still be Cadmium Finish C D Sash Chain Superceded Purchased by Without Sash Chain Fits B Dia. E Dia. A MS ITT Cannon MS Number (Ref) ITTC Part Number ITTC Part Number Shell Size Max. Max. Max. Max. Thread MS25042-8DA CA17530-8000 MS25042-8D CA17530-5100 CA19741-8 8S .656 (16.66) .562 (14.27) 4.500 (114.30) .166 (4.22) 1/2-28UNEF-2A MS25042-10DA CA17530-8001 MS25042-10D CA17530-5101 CA19741-10 10S, 10SL .656 (16.66) .687 (17.45) 4.500 (114.30) .166 (4.22) 5/8-24UNEF-2A MS25042-12DA CA17530-8002 MS25042-12D CA17530-5102 CA19741-12 12, 12S .844 (21.44) .812 (20.62) 5.500 (139.70) .166 (4.22) 3/4-20UNEF-2A MS25042-14DA CA17530-8003 MS25042-14D CA17530-5103 CA19741-14 14, 14S .844 (21.44) .937 (23.80) 5.500 (139.70) .166 (4.22) 7/8-20UNEF-2A MS25042-16DA CA17530-8004 MS25042-16D CA17530-5104 CA19741-16 16, 16S .844 (21.44) 1.062 (26.97) 5.500 (139.70) .166 (4.22) 1-20UNEF-2A MS25042-18DA CA17530-8005 MS25042-18D CA17530-5105 CA19741-18 18 .844 (21.44) 1.187 (30.15) 5.500 (139.70) .166 (4.22) 1-1/8-18UNEF-2A MS25042-20DA CA17530-8006 MS25042-20D CA17530-5106 CA19741-20 20 .844 (21.44) 1.312 (33.32) 5.500 (139.70) .197 (5.00) 1-1/4-18UNEF-2A MS25042-22DA CA17530-8007 MS25042-22D CA17530-5107 CA19741-22 22 .844 (21.44) 1.437 (36.50) 5.500 (139.70) .197 (5.00) 1-3/8-18UNEF-2A MS25042-24DA CA17530-8008 MS25042-24D CA17530-5108 CA19741-24 24 .844 (21.44) 1.562 (39.67) 6.000 (152.40) .197 (5.00) 1-1/2-18UNEF-2A MS25042-28DA CA17530-8009 MS25042-28D CA17530-5109 CA19741-28 28 .844 (21.44) 1.812 (46.02) 8.250 (209.55) .197 (5.00) 1-3/4-18UNEF-2A MS25042-32DA CA17530-8010 MS25042-32D CA17530-5110 CA19741-32 32 .844 (21.44) 2.062 (52.37) 8.250 (209.55) .228 (5.79) 2-18UNEF-2A MS25042-36DA CA17530-8011 MS25042-36D CA17530-5111 CA19741-36 36 .844 (21.44) 2.312 (58.72) 8.250 (209.55) .228 (5.79) 2-1/4-16UN-2A MS25042-40DA CA17530-8012 MS25042-40D CA17530-5112 CA19741-40 40 .844 (21.44) 2.562 (65.07) 8.250 (209.55) .228 (5.79) 2-1/2-16UN-2A MS25042-44DA CA17530-8013 MS25042-44D CA17530-5113 CA19741-44 44 .844 (21.44) 2.812 (71.42) 8.250 (209.55) .228 (5.79) 2-3/4-16UN-2A MS25042-48DA CA17530-8014 MS25042-48D CA17530-5114 CA19741-48 48 .844 (21.44) 3.062 (77.77) 8.250 (209.55) .228 (5.79) 3-16UN-2A Plug Metal Protective Caps MS25043 CA2209 For 00, 01 and 02 C Dia. B CA2322 Style Receptacles Gasket These internally threaded metal D Dia. A Thd. dust caps are used to protect the MS3100, MS3101 and MS3102 receptacles. Material is aluminum E alloy. They are furnished with sash chain or less sash chain. Part Number Olive Drab Chromate Over Cadmium Finish with Sash Chain Olive Drab Chromate Over Black Anodized Finish With May Still be Cadmium Finish C D Sash Chain Superceded Purchased by Without Sash Chain Fits B Dia. E Dia. A MS ITT Cannon MS Number (Ref) ITTC Part Number ITTC Part Number Shell Size Max. Max. Max. Max. Thread MS25043-8DA CA2209-8000 MS25043-8D CA2209-5100 CA2322-1 8S .469 (11.91) .688 (17.48) 4.500 (114.30) .150 (3.81) 1/2-28UNEF-2B MS25043-10DA CA2209-8001 MS25043-10D CA2209-5101 CA2322-2 10S, 10SL .469 (11.91) .815 (20.70) 4.500 (114.30) .150 (3.81) 5/8-24UNEF-2B MS25043-12DA CA2209-8002 MS25043-12D CA2209-5102 CA2322-3 12, 12S .469 (11.91) 1.000 (25.40) 5.500 (139.70) .150 (3.81) 3/4-20UNEF-2B MS25043-14DA CA2209-8003 MS25043-14D CA2209-5103 CA2322-4 14, 14S .469 (11.91) 1.125 (28.58) 5.500 (139.70) .150 (3.81) 7/8-20UNEF-2B MS25043-16DA CA2209-8004 MS25043-16D CA2209-5104 CA2322-5 16, 16S .469 (11.91) 1.188 (30.18) 5.500 (139.70) .150 (3.81) 1-20UNEF-2B MS25043-18DA CA2209-8005 MS25043-18D CA2209-5105 CA2322-6 18 .469 (11.91) 1.344 (34.14) 5.500 (139.70) .150 (3.81) 1-1/8-18UNEF-2B MS25043-20DA CA2209-8006 MS25043-20D CA2209-5106 CA2322-7 20 .469 (11.91) 1.469 (37.31) 5.500 (139.70) .150 (3.81) 1-1/4-18UNEF-2B MS25043-22DA CA2209-8007 MS25043-22D CA2209-5107 CA2322-8 22 .469 (11.91) 1.594 (40.49) 5.500 (139.70) .150 (3.81) 1-3/8-18UNEF-2B MS25043-24DA CA2209-8008 MS25043-24D CA2209-5108 CA2322-9 24 .469 (11.91) 1.719 (43.66) 6.000 (152.40) .181 (4.60) 1-1/2-18UNEF-2B MS25043-28DA CA2209-8009 MS25043-28D CA2209-5109 CA2322-10 28 .531 (13.49) 1.969 (50.01) 8.250 (209.55) .181 (4.60) 1-3/4-18UNS-2B MS25043-32DA CA2209-8010 MS25043-32D CA2209-5110 CA2322-11 32 .531 (13.49) 2.219 (56.36) 8.250 (209.55) .197 (5.00) 2-18UNS-2B MS25043-36DA CA2209-8011 MS25043-36D CA2209-5111 CA2322-12 36 .531 (13.49) 2.469 (62.71) 8.250 (209.55) .197 (5.00) 2-1/4-16UN-2B MS25043-40DA CA2209-8012 MS25043-40D CA2209-5112 CA2322-13 40 .531 (13.49) 2.719 (69.06) 8.250 (209.55) .197 (5.00) 2-1/2-16UN-2B MS25043-44DA CA2209-8013 MS25043-44D CA2209-5113 CA2322-14 44 .531 (13.49) 2.969 (75.41) 8.250 (209.55) .197 (5.00) 2-3/4-16UN-2B MS25043-48DA CA2209-8014 MS25043-48D CA2209-5114 CA2322-15 48 .531 (13.49) 3.188 (80.98) 8.250 (209.55) .197 (5.00) 3-16UN-2B Dimensions shown in inches (mm) Specifications and dimensions subject to change www.ittcannon.com A-102

ca_A1-A163.qxd:Layout 1 2/9/11 7:50 PM Page 103 MIL-DTL-5015 Connectors Accessories Cable Clamp M85049-41 L With or without bushing .063 A A Thd. E R P C i r c 2 Places u Safety Wires Holes l a M85049-41 cable clamp is made for plugs and receptacles that have an endbell r with external conduit threads. The double clamping action provides a balanced, positive hold on the wires and greatly reduces moisture transmission. Provision is made for safety wiring. This clamp is supplied without bushing; to order bushing, add “with bushing” after part number. Part Superceded Fits Accommodates E E L P R A Number* Part Number Shell Size MS Bushings Min. Max. ±.031 (0.79) ±0.31 (0.79) ±0.31 (0.79) Thread M85049/41-3A MS3057-3A 8S-10S MS3420-3 .102 (2.59) .250 (6.35) .812 (20.62) .688 (17.48) .812 (20.62) 1/2-28UNEF-2B M85049/41-4A MS3057-4A 10SL, 12S, 12 MS3420-4 .140 (3.56) .312 (7.92) .812 (20.62) .812 (20.62) .875 (22.22) 5/8-24UNEF-2B M85049/41-6A MS3057-6A 14S, 14 MS3420-6 .195 (4.95) .438 (11.13) .875 (22.22) .969 (24.61) 1.062 (26.97) 3/4-20UNEF-2B M85049/41-8A MS3057-8A 16S, 16 MS3420-8 .255 (6.48) .562 (14.27) .938 (23.83) 1.094 (27.79) 1.156 (29.36) 7/8-20UNEF-2B M85049/41-10A MS3057-10A 18 MS3420-10 .285 (7.24) .625 (15.88) .938 (23.83) 1.188 (30.18) 1.250 (31.75) 1-20UNEF-2B M85049/41-12A MS3057-12A 20, 22 MS3420-12 .350 (8.89) .750 (19.05) .938 (23.83) 1.375 (34.92) 1.496 (37.31) 1-3/16-18UNEF-2B M85049/41-16A MS3057-16A 24, 28 MS3420-16,12 .468 (11.89) .938 (23.83) 1.031 (26.19) 1.656 (42.06) 1.688 (42.88) 1-7/16-18UNEF-2B M85049/41-20A MS3057-20A 32 MS3420-20,16 .664 (16.87) 1.250 (31.75) 1.094 (27.79) 2.031 (51.59) 2.031 (51.59) 1-3/4-18UNS-2B M85049/41-24A MS3057-24A 36 MS3420-24,20 .694 (17.63) 1.375 (34.92) 1.156 (29.36) 2.219 (56.36) 2.281 (57.94) 2-18UNS-2B M85049/41-28A MS3057-28A 40 MS3420-24,20 .911 (23.14) 1.625 (41.28) 1.688 (42.88) 2.500 (63.50) 2.688 (68.28) 2-1/4-16UN-2B M85049/41-32A MS3057-32A 44 MS3420-32,28,24 - 1.875 (47.62) 1.750 (44.45) 2.781 (70.64) 2.938 (74.63) 2-1/2-16UN-2B M85049/41-40A MS3057-40A 48 MS3420-40,32,28 - 2.375 (60.32) 1.750 (44.45) 3.281 (83.34) 3.500 (88.90) 3-16UN-2B *To order cable clamp with bushing, add “with bushing” after part number. Telescoping Bushing MS3420/ CA18220 MS39056(REF.) R L C Telescoping bushing with M85049/41 cable clamp Telescoping gland bushing (used with M85049/41 cable Superceded clamp) keep dirt, oil and moisture out of endbell. Taping or MS Part MS Part ITT Cannon Fits C L R wrapping wires is eliminated since bushing protects wires Number Number Part Number Shell Size ±0.16 (0.41) ±0.31 (0.79) ±0.16 (0.41) going through clamp. Combinations of bushings may be used MS3420-3 MS39056-1 CA18220-3 8S-10S .379 (9.63) 2.875 (73.02) .130 (3.30) to decrease cable entry diameter to improve sealing. MS3420-4 MS39056-2 CA18220-4 10SL, 12S, 12 .505 (12.83) 2.750 (69.85) .200 (5.59) MS3420-6 MS39056-3 CA18220-6 14S, 14 .619 (15.72) 2.625 (66.68) .312 (7.92) MS3420-8 MS39056-4 CA18220-8 16S, 16 .744 (18.90) 2.500 (63.50) .437 (11.10) MS3420-10 MS39056-5 CA18220-10 18 .869 (22.07) 2.375 (60.32) .562 (14.27) MS3420-12 MS39056-6 CA18220-12 20, 22 1.064 (27.03) 2.250 (57.15) .625 (15.88) MS3420-16 MS39056-7 CA18220-16 24, 28 1.314 (33.38) 2.125 (53.98) .750 (19.05) MS3420-20 MS39056-8 CA18220-20 32 1.596 (40.54) 2.000 (50.80) .937 (23.80) MS3420-24 MS39056-9 CA18220-24 36 1.847 (46.91) 1.875 (47.62) 1.250 (31.75) MS3420-28 MS39056-10 CA18220-28 40 2.085 (52.96) 1.750 (44.45) 1.375 (34.92) MS3420-32 MS39056-11 CA18220-32 44 2.335 (59.31) 1.625 (41.28) 1.624 (41.25) MS3420-40 MS39056-12 CA18220-40 48 2.835 (72.01) 1.500 (38.10) 1.874 (47.60) Dimensions shown in inches (mm) Specifications and dimensions subject to change www.ittcannon.com A-103

ca_A1-A163.qxd:Layout 1 2/9/11 7:50 PM Page 104 MIL-DTL-5015 Connectors Accessories Plastic Protective Caps 025-XXXX-000 Protective dust caps are designed to cover the B coupling and conduit ends of MS connectors A where there is a possibility of foreign matter accumulating on the interior of the connector or of damage to the threaded parts. Material is red polyethylene. Plastic dust caps can be reused, but r A C D E a are not intended to replace the standard ul aluminum dust caps shown in preceding pages. c r i C .06 .13 MS3106/MS3108 MS3100F,R MS3102F,R MS-F (only) F,R Dimensions Part Coupling Solder Coupling Solder Solder Coupling Solder A B C D E Wt. Number End Pot End End Pot End Pot End End Pot End Max. Max. Max. Max. Max. Lb. 025-0458-000 8S 8S .469 (11.91) .673 .440 .430 .486 .583 .0012 025-0459-000 8S 8S, 10S 8S 8S, 10S .734 .440 .490 .546 .644 .0014 025-0460-000 10S, 10SL 10SL, 12S, 12 10S, 10SL 10SL, 12S, 12 .848 .700 .600 .656 .758 .0022 025-0462-000 12S, 12 14S, 14 12S, 12 14S, 14 .973 .700 .730 .786 .883 .0028 025-0463-000 14S, 14 16S, 16 14S, 14 16S, 16 1.098 .700 .850 .908 1.008 .0033 025-0466-000 18 1.209 .700 .950 1.016 1.119 .0042 025-0467-000 20 1.396 .700 1.150 1.216 1.308 .0054 025-0468-000 20 20 22 1.500 .700 1.240 1.306 1.405 .0060 025-0469-000 22 22 24 1.625 .700 1.360 1.426 1.530 .0067 025-0470-000 28 1.870 .700 1.610 1.676 1.775 .0087 025-0471-000 32 2.120 .700 1.860 1.926 2.025 .0103 025-0472-000 36 2.370 .700 2.110 2.176 2.275 .0141 025-0473-000 40 2.501 .700 2.310 2.380 2.491 .0164 025-0474-000 44 2.872 .700 2.590 2.660 2.772 .0186 025-0475-000 48 3.122 .700 2.840 2.910 30.22 .0222 025-0477-000 10S, 10SL .802 .491 .550 .616 .712 .0017 025-0478-000 12S, 12 .911 .571 .669 .725 .821 .0022 025-0479-000 14S, 14 1.036 .571 .794 .850 .946 .0027 025-0480-000 16S, 16 1.161 .571 .919 .975 1.071 .0033 025-0484-000 18 1.290 .576 1.028 1.094 1.195 .0044 025-0486-000 22 1.540 .576 1.278 1.344 1.445 .0058 025-0487-000 24 1.665 .576 1.403 1.469 1.570 .0066 025-0488-000 28 1.907 .576 1.645 1.711 1.812 .0084 025-0489-000 32 2.157 .576 1.895 1.961 2.062 .0102 025-0490-000 36 2.412 .576 2.140 2.216 2.317 .0132 025-0491-000 40 2.672 .576 2.390 2.466 2.572 .0163 025-0492-000 44 2.922 .576 2.640 2.716 2.822 .0186 025-0493-000 48 3.172 .576 2.890 2.966 3.072 .0213 025-0498-000 16S, 16 18 16S, 16 48 18 1.240 .700 .990 1.056 1.150 .0044 025-0499-000 20, 22 36 22 20, 22 1.427 .700 1.117 1.183 1.337 .0055 025-0500-000 24, 24 40 24, 28 1.677 .700 1.420 1.486 1.587 .0072 025-0501-000 28 32 28 44 32 1.985 .700 1.730 1.796 1.895 .0095 025-0502-000 32 36 32 32 36 2.245 .700 1.980 2.046 2.155 .0114 025-0503-000 36 40 36 24, 28 40 2.495 .700 2.230 2.296 2.400 .0134 025-0504-000 40 44 40 20, 22 44 2.742 .700 2.480 2.546 2.652 .0186 025-0505-000 48 48 18 48 3.257 .700 2.980 3.046 3.157 .0233 025-0507-000 18 18 20 1.365 .700 1.110 1.176 1.275 .0050 025-0510-000 24 24 1.740 .700 1.490 1.556 1.650 .0077 025-0511-000 44 48 44 3.007 .700 2.730 2.796 2.907 .0220 025-0608-000 8S .643 .440 .400 .456 .553 .0011 025-0609-000 10SL, 12S, 12 .829 .700 .580 .636 .739 .0021 025-0610-000 14S, 14 .954 .700 .710 .766 .864 .0028 025-0611-000 16S, 16 1.079 .700 .830 .886 .989 .0032 025-0612-000 28 1.839 .700 1.570 1.626 1.744 .0088 025-0613-000 32 2.089 .700 1.820 1.876 1.994 .0100 025-0614-000 36 2.376 .700 2.010 2.066 2.231 .0132 Dimensions shown in inches (mm) Specifications and dimensions subject to change www.ittcannon.com A-104

ca_A1-A163.qxd:Layout 1 2/9/11 7:50 PM Page 105 MIL-DTL-5015 Connectors Accessories F80 Assembly Instructions ITT Cannon provides a complete line of crimp insertion and extraction tooling to be used with CA-F80 contacts as follows. A Contact Hand Crimp Power Crimp Crimp Size Tool* Locator Tool* Head Locator Gauge 16 M-2252/1-01 TH-70-1 CBT-530 C 12 M-2252/1-01 TP567 CBT-600/600B CCH-12-7 CCHP-12-2 - i r 8 - - CBT-600/600B CCH-8-1 CCHP-8-1 CCH-8-1 c u 4 - - CBT-600/600B CCH-4-1 CCHP-4-1 CCH-4-1 l 0 - - CBT-600B CCH-0-1 CCHP-0-9 CCH-0 a r *The M-22520/1-01 is the MIL standard crimp tool for #12 thru #20 contacts and when used with crimp #12, 16 and 20 contacts for the CA-F80. **The CBT-600 is recommended for crimping of #4 thru #12 contacts. The CBT-600B for #0 thru #8. The appropriate locators and crimp heads are available as shown above. CBT-600 CBT-520/530 Crimp Tool Insertion of Contacts Recommended Wire Stripping 1. Before inserting the contacts, remove the endbell, grommets, and ferrule from the receptacle. Remove the endbell, grommet, ferrule, and coupling nut from SIZE 16 SIZE 12 the plug. Slide the hardware over the wire bundle in 1/4" 1/4" the proper order for reassembly after all the contacts are inserted. 2. To assist insertion of contacts, lubricate insert cavities with isopropyl alcohol. Alcohol will evaporate and SIZE 8 SIZE 4 7/16" 5/8" will not leave a conductive film. Caution: Never use Crimping Contacts any lubricant other than isopropyl alcohol. Hold the 1. Check the crimp tool to be sure that the proper crimp plug or receptacle body firmly and insert the wired head locator is used. contacts as far as possible by hand. Starting at one SIZE 0 11/16" 2. Cycle to tool to be sure the indentors are open. side of the insulator, work progressively from contact Contacts 3. Place the contact, mating end first, into the tool. to contact across the layout. When inserting socket 4. Insert the stripped wire into the hollow end of the contacts, be sure to provide fixture space below the Contact Part Numbers contact. Be sure the wire is inserted as far as it will front face to permit length of guide pins for #16 and F80 go. #12 contacts to clear insulator face. Contact Size Pin Socket 5. Close the tool completely to crimp. Unless the tool is 3. Place the correct insertion tool on the contact so that 16S 330-0345-016 031-0554-161 closed completely, the tool will not release the the wire runs along the groove in the tool. (Tool tip 16 330-0351-016 031-0560-161 contact. will butt against the shoulder.) 12 330-0351-012 031-0560-121 6. Remove the crimped contact from the tool. Check the 4. Beginning with a cavity on the outer edge of the plug, 8 330-0351-008 031-0560-081 inspection hole to verify that the wire is fully inserted. apply a slow, even pressure perpendicular to the 4 330-0351-004 031-0560-041 insulator face until the contact snaps into position. If 0 330-0351-000 031-0560-001 contacts are not inserted all the way prior to Insertion/Extraction Tools removing insertion tool, do not try to reinsert the Guide Pins insertion tool. Instead, using the extraction tool, push Guide pins are used to assist insertion of socket contact the contact back to the position it was in when the Sizes #16 and #12. Larger sizes do not require guide insertion tool was originally placed over the contact pins. for push-in; otherwise the inside of contact cavity may be damaged by reinserting the insertion tool. Contact Guide Pin 5. Inspect the front end of the insulator to assure that #16 226-1017-000 the contacts are inserted to the proper depth. #12 226-1018-000 Insertion and extraction tools used for these connectors Completion Wire Hole Fillers are available for contact sizes 16 thru 0 as shown. After all the cavities have been filled, slide the hardware Wire ITT Cannon back into position on the barrel. Tighten the endbell Contact Insertion Extraction Handle Size AWG Part Number Color until the ferrule and endbell are flush. Compression of Size Tools Tools Color 20 225-1000-000 Red the grommet in this manner results in maximum sealing 16 CIT-16 CET-16-4 Blue 16/16S 225-0017-000 Blue characteristics of the plug. (038895-0000) (038888-0004) 12 225-0018-000 Yellow 12 CIT-12 CET-12-2 Yellow 8 225-0019-000 White Extraction of Contacts (038896-0000) (038890-0002) 4 225-8502-000 Green 8 CIT-8 CET-8 Red 1. Select the appropriate tool. (Tool tips are reversible for 0 225-8503-000 Black 4 CIT-4 CET-4 Blue either pin or socket.) Place the extraction tool over the 0 CIT-0 CET-0 Yellow pin or into the socket. 2. Apply a slow, even pressure to push the contact out of the rear of the insulator. Dimensions shown in inches (mm) Specifications and dimensions subject to change www.ittcannon.com A-105