AC01-CS, AC03-CS, AC05-CS www.vishay.com Vishay Draloric Axial Cemented Fusible Leaded Wirewound Safety Resistors FEATURES • UL1412 recognized; UL file no. E362452 • Surge voltage handling capability (up to 6 kV) (1.2 / 50 μs pulse in IEC 61000-4-5) • Silent and safe fusing • Material categorization: for definitions of compliance please see www.vishay.com/doc?99912 APPLICATIONS • Energy meters DESIGN SUPPORT TOOLS AVAILABLE • LED drivers 3DD 33D • White goods • Power supplies 3D Models ACxx-CS series wirewound safety resistors are designed to be used as fusible safety resistors (or AC mains inpu t resistors). The resistor fuses “without a bang” when AC mains voltage is applied. At the same time, it acts as a n in-rush current limiting resistor for normal operation. The specially developed lacquer coating has superior thermal and electrical insulating properties. This allows designers to more easily meet the requirements of safety approval, whils t eliminating the need to put additional fuses in series with the input resistor. STANDARD ELECTRICAL SPECIFICATIONS LIMITING POWER POWER VOLTAGE RESISTANCE TEMPERATURE TYPE RATING RATING TOLERANCE P P Umax. RANGE (1) COEFFICIENT 40 70 V AC01-CS 1.1 W 1 W P x R 3  to 100  ± 5 % ± 200 ppm/K AC03-CS 3 W 2.5 W P x R 4.7  to 100  ± 5 % ± 200 ppm/K AC05-CS 5 W 4.5 W P x R 10  to 100  ± 5 % ± 200 ppm/K Note (1) Resistance value to be selected for ± 5 % from E24 series TECHNICAL SPECIFICATIONS DESCRIPTION AC01-CS AC03-CS AC05-CS Operating temperature range -40 °C to 200 °C Max. resistance change for 116 % of P , 70 ± (5 % R + 0.1 ) R max., after 1000 h: Revision: 10-May-2019 1 Document Number: 28909 For technical questions, contact: ww1resistors@vishay.com THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000

AC01-CS, AC03-CS, AC05-CS www.vishay.com Vishay Draloric PART NUMBER AND PRODUCT DESCRIPTION Part Number: AC03000002209JACCS A C 0 3 0 0 0 0 0 2 2 0 9 J A C C S TYPE VERSION TCR/MATERIAL RESISTANCE TOLERANCE PACKAGING SPECIAL AC01 = AC01000 0 = neutral 0 = neutral 3 digit value J = ± 5 % AC CS = Safety AC03 = AC03000 1 = radial taped (0 option for 1 digit multiplier 6B AC05 = AC05000 AC01-CS and MULTIPLIER 6F AC03-CS) 8 = *10-2 R1 A = 4 kV 9 = *10-1 RB B = 6 kV 0 = *100 (A and B option 1 = *101 for AC05..CS) Product Description: AC03-CS 22R 5 % AC G63 CDxxxx AC03-CS 22R 5 % AC G63 CDxxxx TYPE RESISTANCE TOLERANCE PACKAGING TAPE WIDTH SPECIAL AC01-CS ± 5 % AC G63 AC03-CS 6B G83 AC05-CS 6F G93 R1 RB PACKAGING TYPE CODE QUANTITY PACKAGING STYLE WIDTH PITCH DIMENSIONS AC 500 Taped acc. to IEC 60286-1 fan-folded in a box 63 mm 5 mm 85 mm x 72 mm x 260 mm AC01-CS R1 1000 Taped acc. to IEC 60286-2 on a reel - - - AC 500 Taped acc. to IEC 60286-1 fan-folded in a box 63 mm 5 mm 85 mm x 120 mm x 270 mm AC03-CS R1 1000 Taped acc. to IEC 60286-2 on a reel - - - 6B 250 Taped acc. to IEC 60286-1 fan-folded in a box 83 mm 110 mm x 87 mm x 325 mm 10 mm AC05-CS 6F 250 Taped acc. to IEC 60286-1 fan-folded in a box 93 mm 120 mm x 87 mm x 325 mm RB 250 Taped acc. to IEC 60286-2 on a reel - - - Revision: 10-May-2019 2 Document Number: 28909 For technical questions, contact: ww1resistors@vishay.com THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000

AC01-CS, AC03-CS, AC05-CS www.vishay.com Vishay Draloric DESCRIPTION The products do not contain any of the banned substances as per IEC 62474, GADSL, or the SVHC list, see ACxx-CS wirewound safety resistor series is designed to be www.vishay.com/how/leadfree. Hence the products fully used as fusible safety resistor (or, AC mains input resistors). comply with the following directives: It uses specially selected resistive winding wire and special inflammable silicon cement coating material to ensure safe • 2000/53/EC End-of-Life Vehicle Directive (ELV) and and silent fusing operation in overload conditions. Annex II (ELV II) The resistor fuses “without a bang” when AC mains voltag e • 2011/65/EU Restriction of the Use of Hazardous is applied. At the same time, it acts as an in-rush current Substances Directive (RoHS) with amendmen t limiting resistor for the normal operation. 2015/863/EU The specially developed lacquer coating has superior • 2012/19/EU Waste Electrical and Electronic Equipment thermal and electrical insulating properties. This allow s Directive (WEEE) designers to more easily meet the requirements of safet y Vishay pursues the elimination of conflict minerals from its approval, whilst eliminating the need to put additional fuses supply chain, see the Conflict Minerals Policy a t in series with the input resistor. www.vishay.com/doc?49037. Production is strictly controlled and follows an extensive se t of instructions established for reproducibility. Plated steel ASSEMBLY termination caps are firmly pressed on the ceramic rods . The resistors are suitable for processing on automati c Connecting wires of electrolytic copper plated with 100 % insertion equipment and cutting and bending machines . pure tin are welded to the termination caps. Suitable Excellent solderability is proven, even after extended resistive wire is selected as a winding material. An optimized storage. They are suitable for automatic soldering usin g number of windings are wound on a high grade cerami c wave or dipping. body. The resistor elements are covered by a green The resistors are completely lead (Pb)-free, the pure tin protective coating designed for electrical, mechanical and plating provides compatibility with lead (Pb)-free and climatic protection. The special coating provides ideal and lead-containing soldering processes. The immunity of the silent fusing of the component in overload condition, without plating against tin whisker growth, in compliance wit h burning or explosion. IEC 60068-2-82, has been proven under extensive testing. The ohmic value, tolerance, rated dissipation is stamp The encapsulant is resistant to cleaning solvent specified in marked. Also “S” is marked for safety version and “4S” and IEC 60115-1 (4). The suitability of conformal coatings, if “6S” is marked for AC05-CS 4 kV and 6 kV versio n applied, shall be qualified by appropriate means to ensure respectively. the long-term stability of the whole system. The result of the determined production is verified by an extensive testing procedure performed on 100 % of th e APPROVALS individual resistors. Only accepted products are stuc k These resistors (AC03-CS and AC05-CS) have UL1412 directly on the adhesive tapes in accordance with approval (UL file no. E362452). IEC 60286-1. RELATED PRODUCTS MATERIALS For a correlated range of wirewound resistors with high pulse handling capability, please see: Vishay acknowledges the following systems for the regulation of hazardous substances: Z300-Cxx series “High Surge Axial Cemented Wirewound Resistors” • IEC 62474, Material Declaration for Products of and for the www.vishay.com/doc?21027 Electrotechnical Industry, with the list of declarable substances given therein (1) For a correlated range of standard wirewound resistors , please see: • The Global Automotive Declarable Substance List (GADSL) (2) Z300 series “Industrial Axial Cemented Wirewound Resistors” • The REACH regulation (1907/2006/EC) and the related lis t www.vishay.com/doc?21007 of substances with very high concern (SVHC) (3) for it s supply chain and Z300-C00 series “Commercial Axial Cemented Wirewound Resistors” www.vishay.com/doc?21047 Notes (1) The IEC 62474 list of declarable substances is maintained in a dedicated database, which is available at http://std.iec.ch/iec62474 (2) The Global Automotive Declarable Substance List (GADSL) is maintained by the American Chemistry Council and available at www.gadsl.org (3) The SVHC list is maintained by the European Chemical Agency (ECHA) and available at http://echa.europa.eu/candidate-list-table (4) Other cleaning solvents with aggressive chemicals should be evaluated in actual cleaning process for their suitability Revision: 10-May-2019 3 Document Number: 28909 For technical questions, contact: ww1resistors@vishay.com THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000

AC01-CS, AC03-CS, AC05-CS www.vishay.com Vishay Draloric FUNCTIONAL PERFORMANCE %120 N ER I100 W O D P 80 E T A R 60 40 20 0 - 40 0 50 100 150 200 250 40 70 AMBIENT TEMPERATURE IN °C DERATING Fusing time window defined against overload power applied. 150 25 s s N N E I E I M125 M TI TI 20 G G SIN100 SIN U U 15 F F 75 10 50 5 25 0 20 22 24 28 30 32 0 20 40 60 80 100 120 140 OVERLOAD POWER IN W OVERLOAD POWER IN W FUSING CHARACTERISTICS FUSING CHARACTERISTICS OF AC01-CS: 3.0 Ω ≤ R ≤ 100 Ω OF AC03-CS: 4.7 Ω ≤ R ≤ 100 Ω 60 s N E I M 50 TI G SIN 40 U F 35 20 10 0 0 100 150 200 250 OVERLOAD POWER IN W FUSING CHARACTERISTICS OF AC05-CS: 10 Ω ≤ R ≤ 100 Ω Revision: 10-May-2019 4 Document Number: 28909 For technical questions, contact: ww1resistors@vishay.com THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000

AC01-CS, AC03-CS, AC05-CS www.vishay.com Vishay Draloric FUNCTIONAL PERFORMANCE Pulse energy curve defined against the offered ohmic range. 8 S E L U 7 O J N 6 Y I G R 5 E N E 4 3 2 1 0 10 20 30 40 50 60 70 80 90 100 RESISTANCE VALUE IN Ω PULSE ENERGY CURVE FOR AC01-CS (1.2 / 50 μs; 10 pulses at 30 s interval) S 30 E L U O 25 J N Y I G 20 R E N E 15 10 5 0 10 20 30 40 50 60 70 80 90 100 RESISTANCE VALUE IN Ω PULSE ENERGY CURVE FOR AC03-CS (1.2 / 50 μs; 10 pulses at 30 s interval) 60 S E L U O 50 J N GY I 40 R E N E 30 20 10 0 10 22 33 39 47 56 62 68 75 82 91 100 RESISTANCE VALUE (Ω) PULSE ENERGY CURVE FOR AC05-CS (1.2 / 50 μs; 10 pulses at 30 s interval) Revision: 10-May-2019 5 Document Number: 28909 For technical questions, contact: ww1resistors@vishay.com THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000

AC01-CS, AC03-CS, AC05-CS www.vishay.com Vishay Draloric FUNCTIONAL PERFORMANCE Peak Voltage (1.2 / 50 μs) graph defined against offered ohmic range. 3.5 V k N E I 3.0 G A T 2.5 L O V E 2.0 S L U P 1.5 K A E 1.0 P 0.5 0 10 20 30 40 50 60 70 80 90 100 RESISTANCE VALUE IN Ω PEAK VOLTAGE LIMIT FOR AC01-CS (1.2 / 50 μs; 10 pulses at 30 s interval) V 5 k N E I G 4 A T L O V 3 E S L U K P 2 A E P 1 0 10 20 30 40 50 60 70 80 90 100 RESISTANCE VALUE IN Ω PEAK PULSE VOLTAGE LIMIT FOR AC03-CS (1.2 / 50 μs; 10 pulses at 30 s interval) PEAK PULSE VOLTAGE LIMIT FOR AC05-CS (1.2 / 50 μs; 10 pulses at 30 s interval) 4 kV (10  to 20 ) and 6 kV (22  to 100 ) Revision: 10-May-2019 6 Document Number: 28909 For technical questions, contact: ww1resistors@vishay.com THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000

AC01-CS, AC03-CS, AC05-CS www.vishay.com Vishay Draloric TESTS PROCEDURES AND REQUIREMENTS All tests are carried out in accordance with the following Unless otherwise specified the following values apply: specifications: • Temperature: 15 °C to 35 °C • IEC 60115-1, generic specification (includes tests) • Relative humidity: 45 % to 75 % The test and requirements table contains only the mos t • Air pressure: 86 kPa to 106 kPa (860 mbar to 1060 mbar) important tests. For the full test schedule refer to the For performing some of the tests, the components ar e documents above. mounted on a test board in accordance with IEC 60115-1, The tests are carried out in accordance with IEC 60068-2-xx 4.31. test method and under standard atmospheric conditions i n In test table below, only the relevant and commonly referre d accordance with IEC 60068-1, 5.3. tests and related clauses of IEC 60115-1 an d Climatic category -40 / 200 / 56 (rated temperature range: IEC 60068-2-xx test methods are mentioned. lower category temperature, upper category temperature ; damp heat, steady state, test duration: 56 days) is valid. TEST PROCEDURES AND REQUIREMENTS IEC 60068-2 IEC 60115-1 REQUIREMENTS TEST TEST PROCEDURE CLAUSE METHOD PERMISSIBLE CHANGE (RMAX.) Room temperature; 4.13 - Short time overload 10x rated power P ; ± (2 % R + 0.1 ) 40 5 s 21 (Ua ) 1 Robustness of No damage 4.16 21 (Ub) Tensile, bending and torsion terminations ± (0.5 % R + 0.05) 21 (Uc) Resistance to Unmounted components 4.18 20 (Tb) ± (0.5 % R + 0.05) soldering heat (260 ± 5) °C; (10 ± 1) s 4.23 Climatic sequence: 4.23.2 2 (Ba) Dry heat 16 h; 200 °C Damp heat 24 h; 55 °C; 4.23.3 30 (Db) (accelerated) 90 % to 100 % RH 1st cycle 4.23.4 1 (Aa) Cold 2 h; -55 °C ± (1 % R + 0.05 ) 2 h; 8.5 kPa; 4.23.5 13 (M) Low air pressure 15 °C to 35 °C Damp heat 5 days; 55 °C; 4.23.6 30 (Db) remaining cyclic 95 % to 100 % RH; 5 cycles Damp heat, 56 days; (40 ± 2) °C; 4.24 78 (Cab) ± (5 % R + 0.1 ) (steady state) (93 ± 5) % RH 1000 h; Endurance 4.25.2 - (at room temperature) loaded with 116 % of P70; ± (5 % R + 0.1 ) 1.5 h ON and 0.5 h OFF Endurance 4.25.3 - 1000 h; without load ± (5 % R + 0.1 ) (at 200 °C) 1.2 / 50 μs surge test as Internal impedance of surge - - defined in IEC 61000-4-5 tester is 2 ; ± (5 % R + 0.1 ) (up to 6 kV) 10 pulses at 30 s interval Fail safe mains fusing Resistance > 100 k, fusing time < 2 s - - - at 230 VAC (fusing without flame and explosion) Revision: 10-May-2019 7 Document Number: 28909 For technical questions, contact: ww1resistors@vishay.com THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000

AC01-CS, AC03-CS, AC05-CS www.vishay.com Vishay Draloric DIMENSIONS L L d L 1 B D B AC01-CS and AC03-CS AC05-CS DIMENSIONS - Leaded resistor types, mass and relevant physical dimensions MODEL L L D d B MASS max. 1 max. max. nom. AC01-CS (1) 11.0 mm 13.0 mm 5.0 mm 0.7 mm 63 mm 0.52 g AC03-CS 13.0 mm 19.0 mm 6.0 mm 0.8 mm 63 mm 0.78 g 83 mm 2.25 g AC05-CS (2) 17.0 mm 17.0 mm 10.0 mm 0.8 mm 93 mm 2.5 g Notes (1) For AC01-CS, dimension given is applicable for 10R to 100R; for lower ohmic values < 10R, D might reach 5.5 mm max. (2) For AC05-CS, L = L ; there is no lacquer on termination lead 1 AC01-CS RADIAL Pitch of components 5.0 mm DIMENSIONS in millimeters P Pitch of components P 12.7 ± 1.0 Lead to lead distance F 4.8 + 0.7 / - 0 H1 Tape width W 18 ± 0.5 L1 Component height H1 30.0 ± 3 W Min. lead wire (tape L 2.5 portion) shortest lead 1 F AC03-CS RADIAL Pitch of components 5.0 mm DIMENSIONS in millimeters P Pitch of components P 12.7 ± 1.0 Lead to lead distance F 5.00 ± 0.5 H1 Tape width W 18 ± 0.5 L1 Maximum component H 34 height 1 W Min. lead wire (tape L 2.5 F portion) shortest lead 1 AC05-CS RADIAL Pitch of components 7.50 mm DIMENSIONS in millimeters P Pitch of components P 25.4 ± 1.0 Lead to lead distance F 7.50 ± 0.5 H Tape width W 18 ± 0.5 1 Component height H 37 ± 2 1 L 1 Min. lead wire (tape W portion) shortest lead L1 2.5 F Revision: 10-May-2019 8 Document Number: 28909 For technical questions, contact: ww1resistors@vishay.com THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000

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