Datasheet Panel Mount Series 1 480 VAC • Ratings from 25 A to 90 A @ 48-530 VAC • AC or DC control • SCR output for heavy industrial loads • Direct bond copper substrate • Zero voltage or instantaneous turn-on outputs • EMC compliant to Level 3 • UL/CSA/VDE Approved, CE Compliant to EN60950-1 • Direct power lead frame • Improved SEMS screw and washer • Epoxy free design • Redesigned housing with anti-rotation barriers For Generation 3 datasheet click here PRODUCT SELECTION Control Voltage 25 A 50 A 75 A 90 A 4-32 VDC D4825 D4850 D4875 D4890 90-280 VAC A4825 A4850 A4875 A4890 AVAILABLE OPTIONS Termination Blank: Screw Control Voltage F: Quick Connect (1) Thermal Pad A: 90-280 VAC (Up to 50 Amps) Blank: Not Included D: 4-32 VDC K: Hex standoffs (2) H: Included A 48 25 K S H -10 Operating Rated Load Current Snubber Switching Type Voltage 25: 25 Amps Blank: Not Included Blank: Zero Voltage Turn-On 48: 48-530 VAC 50: 50 Amps S: Included -10: Instantaneous Turn-On (3) 75: 75 Amps 90: 90 Amps Required for valid part number For options only and not required for valid part number *Not all part number combinations are available. Contact Crydom Technical support for information on the availability of a specific part number. OUTPUT SPECIFICATIONS(4) Description 25 A 50 A 75 A 90 A Operating Voltage (47-440Hz) [Vrms] (5) 48-530 48-530 48-530 48-530 Transient Overvoltage [Vpk] 800 800 800 800 Maximum Off-State Leakage Current @ Rated Voltage [mArms] (6) 1 1 1 1 Minimum Off-State dv/dt @ Maximum Rated Voltage [V/µsec] 500 500 500 500 Maximum Load Current [Arms] (2)(7) 25 50 75 90 Minimum Load Current [mArms] 150 150 150 150 Maximum 1 Cycle Surge Current (50/60Hz) [Apk] 239/250 597/625 954/1000 1145/1200 Maximum On-State Voltage Drop @ Rated Current [Vrms] 1.15 1.15 1.15 1.15 Thermal Resistance Junction to Case (Rjc) [°C/W] 0.8 0.45 0.3 0.27 Maximum 1/2 Cycle I² t for Fusing (50/60Hz) [A² sec] 285/259 1770/1621 4555/4150 6560/5976 Minimum Power Factor (at Maximum Load) 0.5 0.5 0.5 0.5 INPUT SPECIFICATIONS(4) Description D48xx A48xx Control Voltage Range 4-32 VDC 90-280 Vrms (60Hz) Maximum Reverse Voltage -32 VDC - Minimum Turn-On Voltage 4.0 VDC (8) 90 Vrms Must Turn-Off Voltage 1.0 VDC 10 Vrms Minimum Input Current 7.0 mA 5.0 mA Maximum Input Current 12 mA 10 mA Nominal Input Impedance Current Regulated Current Regulated Maximum Turn-On Time [msec] 1/2 Cycle(9) 20 Maximum Turn-Off Time [msec] 1/2 Cycle 30 Do not forget to visit us at: www.crydom.com Copyright © 2016 Crydom Inc. Specifications subject to change without notice.

Datasheet Panel Mount GENERAL SPECIFICATIONS (4) Description Parameters Dielectric Strength, Input/Output/Base (50/60Hz) 4000 Vrms Minimum Insulation Resistance (@ 500 VDC) 109 Ohm Maximum Capacitance, Input/Output 8 pF Ambient Operating Temperature Range -40 to 80 °C Ambient Storage Temperature Range -40 to 125 °C Weight (typical) 2.6 oz (74.9 g) Housing Material 94 V-0 Baseplate Material Aluminum Input Terminal Screw Torque Range (in-lb/Nm) 13-15 /1.5-1.7 Load Terminal Screw Torque Range (in-lb/Nm) 18-20 / 2.0-2.2 SSR Mounting Screw Torque Range (in-lb/Nm) 18-20 / 2.0-2.2 Input/Load Terminal Screw Torque Range (in-lb/Nm) (2) w/”K” option 8-10 / 0.9-1.13 Input/Output Terminal Screw Thread Size #6-32 UNC / #8-32 UNC Humidity per IEC60068-2-78 93% non-condensing MTBF (Mean Time Between Failures) at 40°C ambient temperature (10) 11,641,553 hours (1,328 years) MTBF (Mean Time Between Failures) at 60°C ambient temperature (10) 7,210,376 hours (823 years) WIRING DIAGRAM AC Input Current vs Input Voltage Recommended Wire Sizes V Standard Regulated DC Input Terminals Wire Size Wire Pull-Out 25 Load (11) (Solid / Stranded) Strength (lb)[N] 24 AWG (0.2 mm2) / 0.2 [minimum] 10 [44.5] A) 20 1 ( ) 2 ( ) Input 2 x 12 AWG (3.3 mm2) / 3.3 [maximum] 90 [400] ent (m 15 urr 20 AWG (0.5 mm2) / 0.518 [minimum] 30 [133] ut C 10 p 1 OUTPUT 2 Output 2 x 10 AWG (5.3 mm2) / 5.3 110 [490] In 5 SOLID STATE RELAY 2 x 8 AWG (8.4 mm2) / 8.4 [maximum] 90 [400] 0 0 5 10 15 20 25 30 4 INPUT 3 DC Input Voltage 4 (– / ) 3 (+ / ) EQUIVALENT CIRCUIT BLOCK DIAGRAMS Diagram: Series 1 DC Diagram: Series 1 AC -DC 4 1 AC AC 4 1 AC Current Limiter Trigger AC/DC Trigger Circuit Converter Circuit (12) (12) +DC 3 2 AC AC 3 2 AC Current Limiter Do not forget to visit us at: www.crydom.com Copyright © 2016 Crydom Inc. Specifications subject to change without notice.

Datasheet Panel Mount MECHANICAL SPECIFICATIONS (4) Tolerances: ±0.02 in / 0.5 mm All dimensions are in: inches [millimeters] Screw Termination Hex Standoff Termination (“K” Option)(2) [217.1.9] Mounting [02.28.96] [021.74.1.99] MHooluen/Stilnogt [12.60.44] 0.49 Hole/Slot 0.19 [4.9] [12.4] [12.4] 0.19 [4.9] DIA. DIA. 1 OUTPUT 2 1 OUTPUT 2 [14.78.86] SOLID STATE RELAY [413.7.2] [25.72.53] [14.78.86] SOLID STATE RELAY [14.37.02 ] [25.72.53] 4 INPUT 3 4 INPUT 3 1.0 0.93 1.0 [25.4] [23.6] [25.4] (4 places) 1.75 1.75 [44.5] 1.0 [44.5] [25.4] (2 places) Quick Connect Termination (“F” Option) - Up to 25 Amp (1) Quick Connect Termination (“F” Option) - Up to 50 Amp (1) 1.58 1.58 Faston Terminal(13) [40.2] Faston Terminal(13) 1.31 [40.2] 0.25 x 0.032 1.31 MH0.oo1l9ue n/[S4ti.ln9og]t [01.24.94] 0(2.2 p5 lxa 0c.e03s2) [33.4] MH0.oo1l9ue n/[S4ti.ln9og]t [01.66.30] (04.4 p5laces) [33.4] DIA. DIA. [11.4] (2 places) 1 OUTPUT 2 1 OUTPUT 2 1.88 SOLID STATE RELAY 1.7 2.25 1.88 SOLID STATE RELAY 1.7 2.25 [47.6] [43.2] [57.3] [47.6] [43.2] [57.3] 4 INPUT 3 4 INPUT 3 1.40 0.49 [35.6] Faston Terminal(13) [12.4] Faston Terminal(13) [14.47.55] 0(.21 8p7l ax c0e.0s2)0 [13.12.58] [13.54.06 ] 0(.21 8p7l ax c0e.0s2)0 [13.12.58] 1.75 [44.5] GENERAL NOTES (1) Single pair (up to 25 A) Double pair* (50 A model only). *Caution: User must connect to both pairs. (2) Option “K” is designed and tested for use with printed circuit boards or ring/fork terminals having a thickness between 0.031 and 0.093 inches (0.79 to 2.36 mm), and loads rated up to 50 Amps. For higher load currents, the “K” standoff temperature must not exceed 105°C. For additional application assistance please contact Crydom Technical Support. (3) Instantaneous turn-on not recomended for capacitive loads. Use zero turn-on only. (4) All parameters at 25°C unless otherwise specified. (5) For “S” option, operating voltage frequency is 47-63Hz. (6) For parts with option “S” maximum leakage current is 10mA. (7) Heat sinking required, see derating curves. (8) Increase minimum voltage by 1V for operations from -20 to -40°C. (9) Turn-on time for Instantaneous turn-on versions is 0.02 msec (DC Control Models). (10) All parameters at 50% power rating and 100% duty cycle (contact Crydom tech support for detailed report). (11) Load can be wired to either SSR output terminal 1 or 2. (12) Elective Internal Snubber, “S” option. (13) Mechanical dimensions vary from G3 models. For additional information or specific questions, contact Crydom Technical Support. Do not forget to visit us at: www.crydom.com Copyright © 2016 Crydom Inc. Specifications subject to change without notice.

Datasheet Panel Mount SURGE CURRENT INFORMATION 25 A 50 A 250 600 p)200 p)500 m m A A400 nt (150 nt ( e e300 urr100 urr e C e C200 g g ur 50 ur100 S S 0 0 0.01 0.1 1 10 0.01 0.1 1 10 Surge Duration (Secs) Surge Duration (Secs) 75 A 90 A 900 1200 800 1050 mp)700 mp)900 A600 A nt (500 nt (750 e e600 urge Curr243000000 urge Curr435000 S100 S150 0 0 0.01 0.1 1 10 0.01 0.1 1 10 Surge Duration (Secs) Surge Duration (Secs) Non repetitive peak surge current at Tj initial 40ºC. THERMAL DERATE INFORMATION 25 A 50 A 1.5ºC/W 2ºC/W 3ºC/W 0.7ºC/W 1ºC/W 1.5ºC/W 2ºC/W 25 50 ps)20 ps)40 m m A A nt (15 nt (30 e e urr10 urr20 C C ad 5 ad 10 o o L L 0 0 20 30 40 50 60 70 80 20 30 40 50 60 70 80 Ambient Temperature (ºC) Ambient Temperature (ºC) 75 A 90 A 0.5ºC/W 0.7ºC/W 1ºC/W 1.5ºC/W 0.5ºC/W 0.7ºC/W 1ºC/W 1.5ºC/W 75 90 80 Load Current (Amps)64310505 Load Current (Amps)75316420000000 0 0 20 30 40 50 60 70 80 20 30 40 50 60 70 80 Ambient Temperature (ºC) Ambient Temperature (ºC) Do not forget to visit us at: www.crydom.com Copyright © 2016 Crydom Inc. Specifications subject to change without notice.

Datasheet Panel Mount AGENCY APPROVALS EN60950 : Meets the requirements of sections1.5: 1,7: 2.9: 2.10.5.3: 4.2: 4.5: 4.7: Designed in accordance with the requirements of IEC 62314 IEC 61000-4-2 : Electrostatic Discharge – Level 3 IEC 61000-4-4 : Electrically Fast Transients – Level 3 IEC 61000-4-5 : Electrical Surges – Level 3 IEC 60068-2-6 : Vibration 0.33mm and 0.75 mm Amplitude over 10-55 Hz IEC 60068-2-27 : Shock Resistance 15g/11ms E116949 LR81689 10143 UG ACCESORIES Recommended Accessories New Accessories! Protective Cover & Hardware Kits Cover Hardware Heat Sink Thermal Resistance Lug Terminal Thermal Pad Protective Cover Kit Part No. [ºC/W] Part number: KS101 KS101 HK1 HS501DR 5.0 TRM1 HSP-1 Clear plastic cover compatible with all new S1 designs. Safety covers provide added HK4 HS301 / HS301DR 3.0 TRM6 HSP-2 protection from electric shock when HS251 2.5 installing or checking equipment. HS202 / HS202DR 2.0 HS201 / HS201DR 2.0 HS172 1.7 Hardware Kit HS151 / HS151DR 1.5 Part number: HK4 HS122 / HS122DR 1.2 Bag with 2 square brass accessories and 2 HS103 / HS103DR 1.0 screw 8-32 x 5/8 for output. Used to mount TMR1 lug terminals. HS101 1.0 HS073 0.7 HS072 0.7 HS053 0.5 HS033 0.36 HS023 0.25 Rev. 041116 Do not forget to visit us at: www.crydom.com Copyright © 2016 Crydom Inc. Specifications subject to change without notice.

Datasheet Panel Mount DANGER / PELIGRO / DANGER /GEFAHR / PERICOLO / 危险 存在电击、 HAZARD OF RIESGO DE RISQUE DE GEFAHR EINES RISCHIO DI ELECTRIC DESCARGA DESCHARGE ELEKTRISCHE SCOSSA 爆炸或电弧 SHOCK, ELECTRICA O ELECTRIQUE N SCHLAGES ELETTRICA O 闪烁危险 EXPLOSION, EXPLOSION. OU EXPLOSION ODER EINER DELL’ESPLOSIONE. OR ARC FLASH. • Desconectar • Eteindre EXPLOSION. • Spenga tutta • 在操作此设 • Disconnect all todos los toutes les • Stellen Sie l'alimentazione 备之前请先 power before suministros de sources jeglichen che fornisce 关闭电源。 installing or energia a este d'énergie de Strom ab, der questa working with equipo antes cet appareil dieses Gerät apparecchiatura 若不遵守这些说明， this equipment. de trabajar avant de versorgt, bevor prima di lavorare con este equipo. travailler Sie an dem a questa 可能会导致严重的 • Verify all dessus de cet Gerät Arbeiten apparecchiatura 人身伤害甚至死亡。 connections • Verificar todas appareil durchführen and replace all las conexiones • Verificare tutti • Vor dem covers before y colocar todas • Vérifier tous i collegamenti Drehen auf turning on las tapas antes connections, et e sostituire Energie alle power. de energizer remettre tous tutte le coperture Anschlüsse el equipo. couverts en prima Failure to follow olace avant de überprüfen dell’accensione these El mettre sous und alle instructions will incumplimiento Abdeckungen L'omissione di result in death de estas De non-suivi de ersetzen. queste istruzioni or serious injury. instrucciones ces instructions Unterlassung provocherà la puede provocar provoquera la dieser morte o la muerte o mort ou des Anweisungen lesioni serie lesiones serias. lésions sérieuses können zum sérieuses. Tode oder zu schweren Verletzungen führen. WARNING / AVERTISSEMENT / WARNUNG /ADVERTENCIA / AVVERTENZA / 警告 RISK OF MATERIAL DAMAGE AND HOT RISQUE DE DOMMAGE MATERIEL ET DE GEFAHR VON MATERIALSCHÄDEN UND ENCLOSURE SURCHAUFFE DU BOITIER GEHÄUSEERHITZUNG • The product's side panels may be hot, allow • Les panneaux latéraux du produit peuvent être • Die Seitenwände können heiß sein. Lassen Sie the product to cool before touching. chauds. Laisser le produit refroidir avant de le das Produkt abkühlen, bevor Sie es berühren. • Follow proper mounting instructions including toucher. • Beachten Sie die Montageanweisungen, torque values. • Respecter les consignes de montage, et • Führen Sie keine Flüssigkeiten oder • Do not allow liquids or foreign objects to enter notamment les couples de serrage. Fremdkörper in das Produkt ein. this product. • Ne pas laisser pénétrer de liquide ni de corps étrangers à l'intérieur du produit. Le non-respect de cette directive peut entraîner, Die Nichtbeachtung dieser Anweisung kann Failure to follow these instructions can result in des lésions corporelles graves ou des Körperverletzung oder Materialschäden serious injury, or equipment damage. dommages matériels. zur Folge haben. RIESGO DE DAÑOS MATERIALES Y DE 材料损坏和高温外壳的危险性 RISCHIO DI DANNI MATERIALI E D'INVOLUCRO SOBRECALENTAMIENTO DE LA UNIDAD CALDO • 产品的一侧面板可能很热，在其冷却前请 • Los paneles laterales del producto pueden • I pannelli laterali dell'apparecchio possono 不要触碰。 estar calientes. Esperar que el producto se scottare; lasciar quindi raffreddare il prodotto • 遵照正确的安装说明，包括扭矩值。 enfríe antes de tocarlo. • Respetar las instrucciones de montaje, y en prima di toccarlo. • 请勿让液体及其他异物进入本产品。 • Seguire le istruzioni di montaggio corrette. particular los pares de apretado. • Non far entrare liquidi o oggetti estranei in questo • No dejar que penetren líquidos o cuerpos apparecchio. extraños en el producto. La mancata osservanza di questa precauzione può 如不能正确执行这些操作说明， Si no se respetan estas precauciones pueden causare gravi rischi per l'incolumità personale o 极有可能造成严重人体伤害或者设备的损坏。 producirse graves lesiones, daños materiales. danni alle apparecchiature. Do not forget to visit us at: www.crydom.com Copyright © 2016 Crydom Inc. Specifications subject to change without notice.

Datasheet Panel Mount ANNEX - ENVIROMENTAL INFORMATION The environmental information disclosed in this annex including the EIP Pollution logo are in compliance with People’s Republic of China Electronic Industry Standard SJ/T11364 – 2006, Marking for Control of Pollution Caused by Electronic Information Products. Part Toxic or hazardous Substance and Elements Name Lead Mercury Cadmium Hexavalent Polybrominated Polybrominated (Pb) (Hg) (Cd) Chromium biphenyls diphenyl ethers (Cr (VI)) (PBB) (PBDE) Semiconductor die Solder 附件 - 环保信息 此附件所标示的包括电子信息产品污染图标的环保信息符合中华人民共和国电子行业标准 SJ/T11364 - 2006, 电子信息产品污染控制标识要求。 部件 有毒有害物质或元素 名称 铅 汞 镉 六价铬 多溴联苯 多溴二苯醚 (Pb) (Hg) (Cd) (Cr (VI)) (PBB) (PBDE) 半导体芯片 焊接点 50 Do not forget to visit us at: www.crydom.com Copyright © 2016 Crydom Inc. Specifications subject to change without notice.