Printed Circuit Board Terminals and Disconnects Tyco Electronics Corporation Harrisburg, PA tycoelectronics.com 82159–PDF–LUG–12-07

Printed Circuit Board Terminals and Disconnects Table of Contents Need more information? Call Technical Support at the numbers listed below. Technical Support is staffed with specialists well versed in all TycoElectronics products. They can provide you with: ■ Technical Support ■ Catalogs ■ Technical Documents Disclaimer ■ Product Samples While TycoElectronics Corporation ■ TycoElectronics and its affiliates referenced herein (“TycoElectronics”) have made every Authorized Distributor reasonable effort to ensure the accuracy Locations of the information in this catalog, TycoElectronics does not guarantee that it is error-free, nor does TycoElectronics make any other representation, warranty or guarantee that the information is Printed Circuit Board PCB Pin Receptacles accurate, correct, reliable or current. TycoElectronics reserves the right to make any adjustments to the information Table of Contents ..........................................................2,3 contained herein at any time without Printed Circuit Board (PCB) Pin Receptacles....................................4 - 5 notice. TycoElectronics expressly dis- claims all implied warranties regarding Printed Circuit Board (PCB) Receptacles.......................................6 - 7 the information contained herein, includ- FASTON Printed Circuit Board Tabs and Receptacles...........................8 - 16 ing, but not limited to, any implied war- ranties of merchantability or fitness for AMP-BARREL Terminals ..................................................17 - 19 a particular purpose. TycoElectronics’ AMP-BARREL Terminals - Application Tooling ....................................20 only obligations are those in the TycoElectronics Standard Terms and QUADRA-MATE Wire-to-Printed Circuit Board Terminal.........................21 - 22 Conditions of Sale, and in no case will Printed Circuit Board Disconnects ..........................................23 - 25 TycoElectronics be responsible for any incidental, indirect, or consequential AMP EDGE Single Head Printed Circuit Terminals..............................26, 27 damages arising from the sale, resale, Miniature AMP-IN Terminals................................................28, 29 use, or misuse of its products. Users should independently evaluate the suit- Low Profile Miniature AMP-IN Connectors........................................30 ability of, and test each product for, their Test Probe Receptacles ......................................................31 application. Power Taps .............................................................32 - 36 The dimensions, specifications, designs, construction, materials and processes in Application Tooling.......................................................37 - 39 this catalog are for reference purposes Part Number Index...........................................................40 only and are subject to change without notice. Please consult TycoElectronics for the most current product information. The export of certain TycoElectronics Restriction on the use of Hazardous Substances Getting the Information You Need products is restricted by the Arms Export Control Act (Title 22, U.S.C. Sec 2751, et (RoHS) Our comprehensive on-line RoHS Customer Support Center seq.) or the Export Administration Act of At TycoElectronics, we’re ready to support your RoHS require- provides a forum to answer your questions and support your 1979, as amended (Title 50, U.S.C., App. ments. We’ve assessed more than 1.5 million end items/com- RoHS needs. A RoHS FAQ (Frequently Asked Questions) is 2401 et seq.). Orders may be subject to ponents for RoHS compliance, and issued new part numbers available with links to more detailed information. You can also export approval by the U.S. Government. where any change was required to eliminate the restricted mate- submit RoHS questions and receive a response within 24 hours Buyer must comply with all applicable rials. Part numbers in this catalog are identified as: during a normal work week. The Support Center also provides: export laws of all applicable jurisdictions. © Copyright 2007, 1997, 1994, 1993, RoHS Compliant— Part numbers in this catalog are RoHS ■Cross-Reference from 1989 and 1986 by TycoElectronics Compliant, unless marked otherwise. These products comply Non-compliant to Compliant RoHS Corporation. All International Rights with European Union Directive 2002/95/EC as amended 1 Products Reserved. January 2006 that restricts the use of lead, mercury, cadmium, ■Ability to browse RoHS AMP, ACTIONPIN, AMP-BARREL, hexavalent chromium, PBB, and PBDE in certain electrical and Compliant Products in our Customer AMPEDGE, AMP-IN, AMPMONO-SHAPE, electronic products sold into the EU as of 1 July 2006. on-line catalog AMP-O-LECTRIC, AMPOMATOR, NOTE: For purposes of this Catalog, included within the defini- ■Downloadable Technical Data Support Comp-U-Sertor, FASTON, MAG-MATE, QUADRA-MATE,TE LOGO and tion of RoHS Compliant are products that are clearly “Out of Customer Information Center TYCOELECTRONICS are trademarks of Scope” of the RoHS Directive such as hand tools and other Presentation TycoElectronics Corporation. non-electrical accessories. ■More detailed information Other products, logos, and company NOTE: Information regarding RoHS compliance is provided regarding the definitions used above names mentioned herein may be based on reasonable inquiry of our suppliers and represents our ■So whatever your questions when it comes to RoHS, trademarks of their respective owners. current actual knowledge based on the information provided by we have the answers at www.tycoelectronics.com/leadfree See inside back cover for Global our suppliers. This information is subject to change. For latest Contacts and phone numbers. compliance status, refer to our website referenced at right. 2 Catalog 82159 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 12-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208

Printed Circuit Board Terminals and Disconnects Table of Contents (Continued) Printed Circuit Board (PCB) Receptacles Miniature AMP-IN Terminals AMP-BARREL Terminals Low Profile Miniature AMP-IN Connectors Printed Circuit Board Disconnects Test Probe Receptacles AMP-IN and AMP EDGE Terminals Power Taps 3 Catalog 82159 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 12-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208

Printed Circuit Board Terminals and Disconnects Printed Circuit Board (PCB) Pin Receptacles Product Facts ■ Components with pin contact can be easily inserted into the printed circuit board after the pin receptacles are flow soldered ■ The receptacles hold the pins from the components without the necessity of soldering ■ Components can be easily removed from the printed circuit board for replacement or repair ■ Components with pin contacts may be mated and unmated 10 times ■ The receptacle contacts are securely clinched to the printed circuit board prior to soldering ■ The receptacles are machine applied by semiautomatic and automatic insertion equipment ■ Components may be inserted from either side of the printed circuit board Technical Documents Product Specification 108-1411 The Printed Circuit Board Application Specification Pin Receptacle provides a 114-2127 reliable and cost effective means of attaching compo- nents with pin contacts to a printed circuit board. Components are held in place without solder allow- ing for their easy removal from the printed circuit board for replacement or repair. Receptacle contacts are inserted and securely clinched to the printed circuit board by means of semiautomatic or automatic machines. 4 Catalog 82159 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 12-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208

Printed Circuit Board Terminals and Disconnects Printed Circuit Board (PCB) Pin Receptacles (Continued) Material and Finish Tin plated phosphor bronze A B C Mating PCB Dimensions Receptacle Insertion Pin Dia. Thickness A B C Part No. Head1 .088-.093 .063-.079 .236 .276 .181 63566-1 904608-1 2.24-2.36 1.60-2.01 5.99 7.01 4.60 .098 .063-.079 .236 .276 .181 63572-1 853439-3 2.49 1.60-2.01 5.99 7.01 4.60 1For use with either AMP FHIS Bench Machine 464300-1 or AMP Comp-U-Sertor II Machine 122300-1. Note:Part Numbers are RoHS compliant except:(cid:2)Indicates non-RoHS compliant. Recommended PCB Layout .400 ± 0.10 [.157 ± .004] .200 2 Plcs. Ref. [.079] +0.30 -0.00 3.00 Dia. [.118] [+.012] - .000 +0.00 -0.10 6.30 10.00 [.248] [.394]Min. [+.000] - .004 2.10 ± 0.10 [.083 ± .004] 2.00 [.079] 1.60 .063 5 Catalog 82159 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 12-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208

Printed Circuit Board Terminals and Disconnects Printed Circuit Board (PCB) Receptacles Product Facts ■ Receptacles accept all .250 x .016 [6.35 x 0.41] thick terminal configurations ■ Receptacles available for .250 x .032 [6.35 x 0.81] thick FASTON tab terminals ■ Receptacles available for prepless termination of 24-22 AWG [0.2 - 0.4 mm2] solid wire using displacement crimp technique ■ Available in tin-plated brass ■ No tooling needed to insert or remove terminals ■ Continuous strip contacts allow high-speed application with single or multiple-head insertion machines ■ An economical means of retrofitting and field replacing wire-to-board connections Technical Documents Product Specification 108-2005 Receptacle, Spade, PCB Application Specifications The Printed Circuit Board of its design is to allow The pc board receptacle is 114-2001 Receptacle, PCB Receptacle is used in wire- field replacement without a cost saving design that to-printed circuit board costly retrofitting. In new gives you a wide selection 114-2037 Receptacle, PCB, Clinchable terminations. Wires may be equipment, the pc board of wire termination terminated with terminals receptacle can be used to alternatives. It is used in having tongue widths and give flexibility in selection of new equipment which thicknesses of .250 x .016 wire termination, including provides versatility of [6.35 x 0.41] and FASTON tongue, fork, open barrel, connection and in old tab terminals of .250 x .032 and FASTON tabs. This equipment to allow field [6.35 x 0.81]. These receptacle also has the replacements of units terminated wires are ability to replace screw without costly retrofitting. plugged into the receptacle and nut arrangements. In In all cases installation of and may be removed and existing equipment, the wire-to-board termination is replugged as required. An receptacle is just as accomplished without tools. added feature is the ability versatile and can be used For additional savings, the of one receptacle to accept for field replacement where receptacle is designed to a 24-22 AWG [0.2-0.4 mm2] the original wire termination be inserted into your board unterminated solid wire as remains the same, but the by high-speed application well as a terminated wire. board layout changes. In equipment, then wave essence, it allows you to plug soldered giving you the The receptacle has the previously terminated lowest applied cost. applications in all industries wires into the new model requiring wire-to-pc board without costly changes to applications both in new wire termination tooling. equipment and existing equipment. The purpose 6 Catalog 82159 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 12-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208

Printed Circuit Board Terminals and Disconnects Printed Circuit Board (PCB) Receptacles (Continued) Material and Finish Tin plated brass B C A D .100 [2.54]Dia. Board Hole Dimensions Strip Form Loose Piece Accepts A B C D Inserter Receptacle Receptacle Max. Max. Applicator2 .250 x .016 62745-1 — .290 .292 .012 .190 6.35 x 0.41 62111-2 467322-1 62806-1 7.37 7.42 0.30 4.83 Terminals 462751-13 467322-2 . .250 x .016 6.35 x 0.41 .290 .292 .012 .190 62199-2 467322-1 — 24-22 AWG 7.37 7.42 0.30 4.83 Solid Wire .250 x .032 6.35 x 0.81 .390 .318 .025 .275 62172-21 — — FASTON Tab 9.91 8.08 0.64 6.99 Terminals 1For .123±.002[3.12±0.05] board hole only. 2For use with AMP “U” Frame Machine 691679-1. 3With clinchable pcb tabs. Note:Part Numbers are RoHS compliant except:(cid:2)Indicates non-RoHS compliant. 7 Catalog 82159 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 12-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208

Printed Circuit Board Terminals and Disconnects FASTON Printed Circuit Board Tabs and Receptacles Product Facts ■ Full line of PCB tabs and receptacles ■ Straight and right-angle tabs available in .250, .187 and .110 series ■ Receptacles produced in .250/.205 x .032 or .025. Standard or low insertion force receptacles available ■ Strip product for automatic insertion ■ Compatible with industry insertion equipment or full line of equipment available from Tyco Electronics TycoElectronics now offers Insertion equipment is The TycoElectronics a complete line of Printed available for our entire strip product has been designed Circuit Board tabs and product. The semiautomatic, to be compatible with receptacles. TycoElectronics air-powered Modular industry insertion equipment. PCB product can be found Insertion System (MIS) In many cases, this product in switches and on control Bench machine is available will work as a “drop in” boards around the world. for customers with moderate replacement for existing Our product offering insertion requirements. The product. In some cases, includes .250, .187 and compact, fully automatic slight modifications or .110 series vertical tabs, Comp-U-Sertor II machine minor tooling changes are .250 and .187 right-angle is available for applications necessary. Please consult tabs and .250/.205 vertical where larger volumes will Technical Support or the receptacles. Product is be inserted and where Global Application Tooling available in loose piece and programmable, Group for more details. strip form. In a short time, microprocessor controlled Tyco Electronics is one of our product offering has equipment is desired. the only companies that grown from a handful of part Insertion heads for both offers printed circuit board numbers to dozens of parts. pieces of equipment are tabs and receptacles as We continue to add to our interchangeable, requiring well as the crimp to wire product family as design less equipment investment. receptacles and tabs that changes, innovation and Tyco Electronics will also offer a complete solution for customers‘ requirements custom build a complete your packaging needs. expand. “pass through” system for high-end customer applications. 8 Catalog 82159 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 12-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208

Printed Circuit Board Terminals and Disconnects FASTON Printed Circuit Board Tabs and Receptacles (Continued) 250 Series Printed Circuit Board Tabs Hole Stock Thickness— .032 [0.81] .200 E Board Hole Size— [5.08] .055 ± .002 [1.40 ± 0.05] Dia. Dimensions Material Terminal Part No. W L K E and Finish R R Strip2 Loose Piece1 .502 .125 .312 Tin Plated Brass X X 63839-13 — 12.75 3.18 7.92 .312 .547 .157 .312 Tin Plated Brass X X 63986-1 — 7.92 13.89 3.99 7.92 .552 .150 .312 Tin Plated Brass — — 1217566-1 — 14.02 3.81 7.92 .295 .622 .125 .312 X X — 62409-13 7.49 15.80 3.18 7.92 Tin Plated Brass — — — 1217056-1 .487 .125 .312 Tin Plated Brass X X 62650-13 — 12.37 3.18 7.92 .280 .532 .175 .312 Tin Plated Brass X X 63650-13 — 7.11 13.51 4.45 7.92 .622 .125 .452 X X — 63900-1 Tin Plated Brass 15.80 3.18 11.48 — — 63755-13 — 1Board Hole Size:.060/.053 [1.52/1.35] Dia. 2Insertion equipment available. 3Dimple. Stock Thickness— .032 [0.81] Board Hole Size— .100 ± .002 [2.54 ± 0.05] Dia. Dimple .312 [7.92] .430 .330 [10.92] [8.38] Material Terminal Part No. and Finish R R Strip1 Loose Piece Tin Plated Brass X X 63066-1 63067-1 1Insertion equipment available. Note:Part Numbers are RoHS compliant except:(cid:2)Indicates non-RoHS compliant. 9 Catalog 82159 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 12-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208

Printed Circuit Board Terminals and Disconnects FASTON Printed Circuit Board Tabs and Receptacles (Continued) 250 Series Printed Circuit Board Tabs (Continued) Hole K Stock Thickness— .032 [0.81] Board Hole Size— E .055 ± .002 [1.40 ± 0.05] Dia. .200 L .312 [5.08] [7.92] Dimensions Material Terminal Part No. L K E and Finish R R Strip1 Loose Piece .552 .150 .312 X X 63862-12 1742188-12 Tin Plated Brass 14.02 3.81 7.92 X X 63824-1 63849-1 .582 .180 .312 Tin Plated Brass X X 1217136-1 — 14.78 4.57 7.92 X X — 1217421-1 .650 .150 .410 Tin Plated Brass X X 1217126-12 — 16.51 3.81 10.41 .710 .150 .470 Tin Plated Brass X X 1217125-1 1217169-1 18.03 3.81 11.94 .780 .150 .540 Tin Plated Brass X X 1217127-1 — 26.18 3.81 13.72 X X — 1217167-1 1Insertion equipment available. 2Dimple. Stock Thickness— .032 [0.81] Board Hole Size — .055 ± .002 [1.40 ± 0.05] Dia. .312 [7.92] L .125 [3.18] .200 [5.08] Dimension Material Terminal L and Finish R R Part No. 1.062 Tin Plated Brass X X 63949-1 26.97 1.207 Tin Plated Brass X X 63950-1 30.66 Note:Part Numbers are RoHS compliant except:(cid:2)Indicates non-RoHS compliant. 10 Catalog 82159 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 12-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208

Printed Circuit Board Terminals and Disconnects FASTON Printed Circuit Board Tabs and Receptacles (Continued) 250 Series Printed Circuit L Board Tabs (Continued) Hole Right-Angle Printed Circuit Board Tabs Stock Thickness— .032 [0.81] Board Hole Size— .150 E .055 ± .002 [1.40 ± 0.05] Dia. [3.81] .200 [5.08] Dimensions Material Terminal Part No. E L and Finish R R Strip1 Loose Piece .312 .800 Tin Plated Brass X X 63951-1 1217754-1 7.92 20.32 .358 .630 Tin Plated Brass — — — 928814-1 9.09 16.00 .738 1.00 Tin Plated Brass — — 63952-1 — 18.74 25.40 1Insertion equipment available. 205 Series W .125 Printed Circuit Board Only [3.18] Stock Thickness— .020 [0.51] .250 Board Hole Size— .205 [6.35] .100 – .095 [2.54 – 2.41] Dia. [5.21] L Dimensions Material Terminal L W and Finish R R Part No. .525 .070 Tin Plated Brass X X 62411-11 13.34 1.78 .545 .160 Tin Plated Brass X X 60284-21 13.84 4.06 1Loose piece only. .250/.205 Printed Circuit L .250 Board Receptacles [6.35] Stock Thickness— .016 [0.41] .290 [.52.0008] [.72.9459] .295 [7.37] [7.49] .100 [.83.3308] A [.10.6527] [2.54] [.72.9459] A B C Fits Dimensions Material Part No. Style Tab A L and Finish R R Strip Loose Piece .032 .075 .480 (LIF) Tin Plated Brass — — 63968-1 — 0.81 . 1.91 12.19 .032 . .075 .480 Tin Plated Brass — — 63969-1 1217080-1 0.81 . 1.91 12.19 .025 .075 .480 A (LIF) Tin Plated Brass — — 63994-1 — 0.64 . 1.91 12.19 .510 Tin Plated Brass — — 1217137-12 — .025 . .075 12.95 0.64 . 1.91 .480 Tin Plated Brass — — 1217180-1 — 12.19 .020 . Tin Plated B — — — — 1217107-11 — 0.51 . Phos Bronze .250 x .016 C 6.35 x 0.41 — — Tin Plated Brass — — 62751-1 62806-1 Note:Part Numbers are RoHS Spade compliant except:(cid:2)Indicates 1Horizontal mount. non-RoHS compliant. 2.180 [4.57] length — solder legs. 11 Catalog 82159 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 12-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208

Printed Circuit Board Terminals and Disconnects FASTON Printed Circuit Board Tabs and Receptacles (Continued) 187 Series Printed Circuit Board Tabs Stock Thickness— .020 [0.51] .187 [4.75] .187 [4.75] A B .187 [4.75] C Board Dimensions Material Terminal Type Thickness T L E H and Finish R R Part No. .055 .250 .332 .250 .283 Pre-Tin Brass X X 61543-12 1.38 6.35 8.43 6.35 7.19 A .062 .250 .332 .250 .283 Pre-Tin Brass X X 62403-12 1.57 6.35 8.43 6.35 7.19 .062 .545 .250 B — — Tin Plated Brass X X 61907-11 1.57 13.84 6.35 .062 .250 .332 .250 .303 C Pre-Tin Brass X X 62221-12 1.57 6.35 8.43 6.35 7.70 1Loose piece only. 2Insertion equipment available. .045 [1.14] .250 [6.35] .200 [5.08] .125 [3.18] Tab Board Dimensions Material Terminal Part No. Thickness Hole Size L H and Finish R R Strip2 Loose Piece .032 .053-.057 .487 .280 Tin Plated X X 63525-11 1217057-11 0.81 1.35-1.45 12.37 7.11 Brass .487 .285 Tin Plated .. X X 63603-1 1217131-1 .020 .050-.054 12.37 7.24 Brass 0.51 1.27-1.37 .440 .312 Tin Plated X X 63838-1 — 11.18 7.92 Brass 1Dimple. 2Insertion equipment available. Note:Part Numbers are RoHS compliant except:(cid:2)Indicates non-RoHS compliant. 12 Catalog 82159 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 12-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208

Printed Circuit Board Terminals and Disconnects FASTON Printed Circuit Board Tabs and Receptacles (Continued) 187 Series Hole Printed Circuit Board Tabs .150 [3.81] (Continued) E .200 L [5.08] .312 [7.92] Tab Dimensions Material Terminal Part No. Thickness L E and Finish R R Strip3 Loose Piece .490 .250 X X 63860-11 — Tin Plated Brass 12.45 6.35 — — 1742361-1 — .032 .710 .470 0.81 18.03 11.94 Tin Plated Brass X X 1217124-1 — .635 .395 Tin Plated Brass — — — 1217332-12 16.13 10.03 .020 .490 .250 Tin Plated Brass X X 1742362-1 63982-1 0.51 12.45 6.35 1Dimple. 2No hole or dimple. 3Insertion equipment available. Right-Angle Printed Circuit .575 Board Tabs [14.61] .250 .122-.128 [6.35] [.10.5450]Hole [3.10-3.25] .187 [4.75].294 [7.47] .045-.050 .150 [1.14-1.27] [3.81] .200 [5.08] Stock Board Terminal Thickness Hole Size Material and Finish R R Part No. .032 .053-.057 X X 1217061-1. Tin Plated Brass 0.81 1.35-1.45 — — 1217756-11 .020 .050-.054 X X 1217062-1. Tin Plated Brass 0.51 1.27-1.37 — — 1217156-11 1Loose piece. Tab Caps 187 and 250 Series .380 [9.62] .155 [3.94] Dimensions Insulator Tab Size Material UL 941 Color T W Part No. “187” Series .320 .260 Nylon V2 Natural 360041-1 .020 [0.51] Thick 8.13 6.60 “250” Series .380 .320 Nylon V2 Natural 360042-1 .032 [0.81] Thick 9.65 8.13 1Flammability rating. Note:Part Numbers are RoHS compliant except:(cid:2)Indicates non-RoHS compliant. 13 Catalog 82159 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 12-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208

Printed Circuit Board Terminals and Disconnects FASTON Printed Circuit Board Tabs and Receptacles (Continued) .110 Series Printed Circuit Board Tabs .110 .110 Stock Thickness— .020 [0.51] [2.79] [2.79] L L .280 .280 [7.11] [7.11] A B .158 [4.01] .280 [7.11] .110 L .110 [2.79] [2.79] .280 [7.11] C D Mating Hole Dim. Material Terminal Style Diameter L and Finish R R Part No. .060-.055 .490 A Tin Plated Brass X X 61134-31 1.52-1.40 12.45 .067-.063 .485 X X 61968-12 B Tin Plated Brass 1.70-1.60 12.32 X X 62437-11 .490 Tin Plated Brass X X 62395-12 12.45 .622 Tin Plated Brass X X 63756-12,3. .044-.048 15.80 1.12-1.22 .910 C Tin Plated Brass — — 63794-14. 23.11 .622 Tin Plated Brass — — 1217514-1 15.80 .067-.073 .490 Pre-tin/ X X 62669-12 1.70-1.85 12.45 Pre-copper D .062-.068 .545 Tin Plated Brass — — 1217577-12 1.57-1.73 13.84 1Loose piece only. 2Insertion machine available. 3.032 [0.81] Stock. 4.060 [1.52] Tab width. Right-Angle Printed Circuit Board Tabs .528 .118 [13.41] Tab Width— .114 [2.90] [3.00] .114 [2.90] .197 [5.00] .315 [8.00] Tab PCB Hole Material Terminal Thickness Dia. +0/-.01 [+0/-.03] and Finish R R Part No. .032 .055 Tin Plated Brass — — 725963-2 0.81 1.40 .020 .051 Tin Plated Brass — — 725996-2 0.51 1.30 Note:Part Numbers are RoHS compliant except:(cid:2)Indicates non-RoHS compliant. 14 Catalog 82159 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 12-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208

Printed Circuit Board Terminals and Disconnects FASTON Printed Circuit Board Tabs and Receptacles (Continued) FASTON RAST 5 Tab Header Assembly, 250 Series Product Facts ■ .250 x .032 [6.3 x 0.8] FASTON Tabs built on 5 mm centerlines ■ Shrouded Header Assembly that conforms to the European RAST 5 Standard ■ Mating Tyco Electronics Connector Families include Positive Lock RAST 5 Connector System, AMP Standard Timer RAST 5, AMP multifitting, AMP multifitting MKII, AMPMONO-SHAPETAB MKI, and AMPMONO-SHAPE MKII ■ Vertical and Right-Angle Versions available in 2 through 8 positions ■ Tin Plated Brass Tabs are The FASTON RAST 5 Tab designed to accept any system comes fully Standard, Silver Plated Tab Header Assembly system is RAST 5 compliant female assembled and is easily Versions are available upon designed to provide a receptacle system or press fit into the board for Request RAST 5 interface to a individual quick connects. the soldering operation. Printed Circuit Board. The Preassembly of the tabs ■ Lead Free Design is RoHS RAST 5 Standard defines The most common into the Header ensures tab and ELV Compliant application for this product and standardizes the perpendicularity to the is for household appliance ■ UL 94 V-0 Housing meets connector mating interface. controls where OEMs want board. The solder leg PCB Glow Wire IEC 60695-1 250 Series Tabs are placed layout is based on the to minimize the possibility Section 30.2.3 – 750° on 5mm center lines with a Industry Standard for of crossed wires. It is also NO FLAME plastic shroud that has similar systems available on suited for other applications keying, polarization, and the market. To further ■ Component Recognition such as gaming, vending, locking features that help enhance correct placement USR and CSR under and exercise equipment prevent mismating of the onto the board, the vertical File No. E28476 controls as well as corresponding RAST 5 system includes a plastic residential, commercial and ■ VDE tested according to female receptacle housing. post which allows Header industrial HVAC and light DIN EN61984 (VDE0627): The header assembly is placement to be polarized. industrial equipment. The 2002-09; EN61984: 2001 VDE Reg. No. B718 Material UL 94 V-0, 6/6 Nylon See TycoElectronics Catalogs 296599, 889803, 1308197, 1308209 for the complete line of RAST products. 15 Catalog 82159 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 12-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208

Printed Circuit Board Terminals and Disconnects FASTON Printed Circuit Board Tabs and Receptacles (Continued) FASTON RAST 5 Tab Header .504 Assembly, 250 Series [1.548.970] A [12.80] A (Continued) .504 .587 [12.80] .660 [14.90] [16.70] .705 [17.90] Vertical Orientation Right-Angle Orientation .098 PCB Tab Position 1 [2.50] Ø .098 Hole for [2.50]Polarizing Peg PCB Tab Position 1 [.51.9070]Typ. [.51.9070]Typ. [.10.4295] [.10.4295] [.62.5420] [.10.4295] [.10.4295] [.51.9070]Typ. Ø [ 1.0.3553 ±± 0.0.0051]Typ. [.51.9070]Typ. [1.309.040] Ø [ 1.0.3553 ±± 0.0.0051]Typ. Edge of PCB Vertical Orientation PCB Layout Right-Angle Orientation (Ref.) from Component Side PCB Layout (Ref.) from Component Side No. of RAST 5 Part Numbers Dim. A Positions Configuration Vertical Right-Angle 02-A .484 [12.30] 521382-2 521384-2 02-B .484 [12.30] 1-521382-2 1-521384-2 02-C .484 [12.30] 2-521382-2 2-521384-2 2 02-E .484 [12.30] 3-521382-2 3-521384-2 02-G .484 [12.30] 4-521382-2 4-521384-2 02-I .484 [12.30] 5-521382-2 5-521384-2 02-P .484 [12.30] 6-521382-2 6-521384-2 03-A .681 [17.30] 521382-3 521384-3 03-B .681 [17.30] 1-521382-3 1-521384-3 3 03-D .681 [17.30] 2-521382-3 2-521384-3 — .681 [17.30] 3-521382-3 3-521384-3 04-A .878 [22.30] 521382-4 521384-4 04-B .878 [22.30] 1-521382-4 1-521384-4 04-C .878 [22.30] 2-521382-4 2-521384-4 4 04-F .878 [22.30] 3-521382-4 3-521384-4 04-G .878 [22.30] 4-521382-4 4-521384-4 — .878 [22.30] 5-521382-4 5-521384-4 05-B 1.075 [27.30] 521382-5 521384-5 — 1.075 [27.30] 1-521382-5 1-521384-5 5 — 1.075 [27.30] 2-521382-5 2-521384-5 — 1.075 [27.30] 3-521382-5 3-521384-5 06-A 1.272 [32.30] 521382-6 521384-6 6 06-D 1.272 [32.30] 1-521382-6 1-521384-6 07-C 1.469 [37.30] 521382-7 521384-7 — 1.469 [37.30] 1-521382-7 1-521384-7 7 — 1.469 [37.30] 2-521382-7 2-521384-7 — 1.469 [37.30] 3-521382-7 3-521384-7 08-D 1.665 [42.30] 521382-8 521384-8 8 — 1.665 [42.30] 1-521382-8 1-521384-8 08-C 1.665 [42.30] 2-521382-8 2-521384-8 Refer to the TycoElectronics Customer Drawing for additional details. For more information related to the RAST 5 Standard, see TycoElectronics Literature Distribution no. 1308243. Note:Part Numbers are RoHS compliant except:(cid:2)Indicates non-RoHS compliant. 16 Catalog 82159 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 12-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208

Printed Circuit Board Terminals and Disconnects AMP-BARREL Terminals Product Facts ■ Unique insulation displacement technology ■ Eliminates wire preparation—no stripping or soldering ■ Capable of being wave- soldered to pc board with other components, enabling wires to be terminated at a more conducive time and location ■ Anti-solder wicking design ■ Accepts a wide range of wire sizes, solid or stranded ■ Available in single and two-wire version ■ Reusable terminal ■ Available in loose-piece or strip version ■ Semiautomatic insertion machine for strip version AMP-BARREL Terminals the use of a simple, low- This product also offers a solve the problem of cost screwdriver type tool wire cutoff version which ■ Simple, rugged low cost interconnecting discrete or low cost plastic stuffer allows the wire to be placed wire insertion tool wires to printed circuit cap. These caps use a across the top of the ■ Recognized Under boards without permanently standard Phillips type terminal where the hand tool Component Recognition soldering them in place, screwdriver to terminate the terminates and trims the Program of Underwriters and provide cost savings wire. When left in place on wire in one action. Laboratories. Inc. by eliminating the need for the terminal they provide Similarly constructed, but — File No. E28456 two-piece terminal systems, strain relief and insulation. R of smaller size, are the terminal strips or expensive They may be removed and .070 [1.78] and .090 [2.29] space-consuming modular reused for field changes Technical Documents diameter AMP-BARREL connectors. and/or repairs. The high Terminals. These terminals Product Specification compliancy of the terminal These unique insulation accept, respectively, wire 108-6043 .070 [1.78] Diameter Terminal assures a highly reliable, displacement terminals are sizes of 28-26 AWG [0.08- 108-6044 .090 [2.29] Diameter Terminal stable interconnection suitable for most printed 0.15 mm2] with a maximum 108-6025 .125 [3.18] Diameter Terminal and withstands extreme circuit boards from .047 insulation diameter of .036 108-6026 .156 [3.96] Diameter Terminal temperature, vibration [1.19] to .125 [3.18] thick [0.91] and 28-22 AWG [0.08- Application Specification and shock. and are mounted in a 0.4 mm2] with a maximum 114-6000 AMP-BARREL Terminals space-saving, free-standing AMP-BARREL Terminals insulation diameter of .053 Instruction Sheets manner wherever required. offer the added benefit of [1.35]. They also will accept 408-3187 AMP-BARREL Terminals accepting a wide wire two wires of the same 408-6505 range, solid or stranded, gauge and type. may be obtained in loose 408-6553 within the same terminal. piece or strip form for The .156 [3.96] diameter The .125 [3.18] diameter semiautomatic machine AMP-BARREL Terminal AMP-BARREL Terminal insertion. Upon insertion, accepts a wire range of accepts a wire range of they are hand or wave- 24-18 AWG [0.2-0.8 mm2] 28-18 AWG [0.08-0.8 mm2] soldered with other with a maximum insulation with a maximum insulation components without fear of diameter of .115 [2.92]. It diameter of .086 [2.18]. solder wicking into the wire is made of tin-lead plated It is made of high strength, termination area. brass and will accept one high ductility, pre-tinned wire per terminal. Termination is achieved by phosphor bronze and placing the end of a pre-cut accepts one or two wires All AMP-BARREL Terminals unstripped wire horizontally of the same type that may are reusable. This feature is to the board at the top of vary in size by one wire extremely important when the AMP-BARREL Terminal. gauge. The C-shaped correcting wiring errors, Insertion to the proper cross-slot assures a reliable making field repairs or depth is accomplished by two-wire termination. modifications. 17 Catalog 82159 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 12-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208

Printed Circuit Board Terminals and Disconnects AMP-BARREL Terminals (Continued) .070 [1.78] and .090 [2.29] D Terminals Material and Finish C Pretinned phosphor bronze A B E Wire Cut .125 [3.18] Terminals D See Detail A D Detail A Material and Finish C C Pretinned phosphor bronze A A with Insulation B B Cutting Feature in Wire Slot E E Standard with Wire Cutoff Feature .156 [3.96] Terminals D Material and Finish Tin plated brass A E Conductor (solid or stranded) Terminal Wire Size Range Max. Wire per PC Board Terminal Dimensions Part Nos. Size AWG mm2 Ins. O.D. Terminal Thk. Range Mtg. Hole Dia. A B C D E Loose Pc. Strip .070 .036 .047-.062 .035-.040 .280 .090 .175 .070 .042 1.78 28-26 0.08-0.15 0.91 1 or 2 1.19-1.57 0.89-1.02 7.11 2.29 4.45 1.78 1.07 1742255-1 1742255-2 .090 .053 .047-.094 .050-.054 .340 .120 .210 .090 .056 2.29 28-22 0.08-0.4 1.35 1 or 2 1.19-2.39 1.27-1.37 8.64 3.05 5.33 2.24 1.42 1742254-1 1742254-2 .062-.094 .061-.065 .458 .118 .325 .125 .067 1.57-2.39 1.55-1.65 11.63 3.00 8.26 3.18 1.70 552699-1* — .062-.125 .061-.065 .118 .325 .125 .067 .125 .086 1.57-3.18 1.55-1.65 ** 3.00 8.26 3.18 1.70 — 552699-2* 3.18 28-18 0.08-0.8 1 or 2 Standard 2.18 .10.6527--.20.9349 .10.6515--.10.6655 1.415.683 .31.1080 .83.2256 .31.2158 .10.6770 552699-4 — .062-.125 .061-.065 .118 .325 .125 .067 1.57-3.18 1.55-1.65 ** 3.00 8.26 3.18 1.70 — 552699-5 .125 3.18 With wire 28-18 0.08-0.8 .086 1 or 2 .062-.094 .061-.065 ** .118 .325 .125 .067 — 554935-2* cut-off 2.18 1.57-2.39 1.55-1.65 3.00 8.26 3.18 1.70 features .156 .115 .062-.094 .078-.082 .390 .125 .250 .156 .084 3.96 24-18 0.2-0.8 2.92 1 1.57-2.39 1.98-2.08 9.91 3.18 6.35 3.96 2.13 1742253-1 1742253-2 *Has tough insulation cutting feature in wire slot (see Detail A in illustration). These barrels are not recommended for smaller standard wires. **Cutoff is adjustable depending on board thickness. Notes: 1. .070 [1.78] and .090 [2.29] terminals accept two wires of the same gauge and type. 2. The .125 [3.18] terminal accepts two wires of the same type that may vary in size by one wire gauge. 3. .070 [1.78] and .090 [2.29] terminals have a solder resist material on the inside of barrel which prevents solder wicking. Note:Part Numbers are RoHS compliant except:(cid:2)Indicates non-RoHS compliant. 18 Catalog 82159 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 12-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208

Printed Circuit Board Terminals and Disconnects AMP-BARREL Terminals (Continued) Recommended Printed Circuit Board Dimensions (for use in .047 [1.19] to .125 [3.18] pc boards) C A B Minimum Hole Spacing Terminal Size A B C .070 .100 .050 .105 1.78 2.54 1.27 2.67 .090 .150 .075 .135 2.29 3.81 1.91 3.43 .125 .200 .100 .175 3.18 5.08 2.54 4.45 .156 .220 .110 .190 3.96 5.59 2.79 4.83 Wire Stuffer Caps Product Facts ■ Insulates ■ Provides strain relief ■ Acts as field service repair tool Material Thermoplastic Wire Size Range For Use With Wire Stuffer Cap Color AWG mm2 Terminal Part No. Part No. 28-26 0.08-0.15 Natural 1742255 553593-1 28-22 0.08-0.4 Natural 1742254 553594-1 22-18 0.4-0.8 Yellow 552699 230707-1 28-24 0.08-0.2 Natural 552699 230707-3 24-18 0.2-0.8 Natural 1742253 553595-1 Note:Part Numbers are RoHS compliant except:(cid:2)Indicates non-RoHS compliant. 19 Catalog 82159 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 12-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208

Printed Circuit Board Terminals and Disconnects AMP-BARREL Terminals (Continued) Application Tooling Wire Insertion Tool Precut, unstripped wires are easily terminated in the AMP-BARREL Terminal with a simple screwdriver type tool. It properly positions the wire to the correct depth in the terminal. For two wire applications, the second wire pushes the first wire into the lower section of the terminal. For improved comfort, a slip-on cushion grip is available. Wire Size Range Color Code For use with Wire Insertion AWG mm2 on Tool Shaft Terminal Part No. Tool Part Nos. The Wire Insertion Tool 552699-1, 552699-2 should be used for wire 22-18 0.4-0.8 Yellow 552699-4, 552699-5 552714-1 termination only; it should 1742253-1 and 24-18 0.2-0.8 Red 552714-2 not be used to seat 1742253-2 552699-1, 552699-2 terminals onto the pc board. 28-24 0.08-0.2 White 552714-3 552699-4, 552699-5 1742254-1 and 28-22 0.08-0.4 Blue 552714-4 1742254-2 Cushion Grip 1742255-1 and 28-26 0.08-0.15 Green 552714-5 Material and Finish 1742255-2 Elastomer 22-26 0.4-0.15 None 554935-2 231890-1 Part No. 231279-1 Manual Terminal Insertion Kit Each insertion kit consists of a ram and pedestal assembly for use in a standard drill press. The ram assembly holds the terminal and provides a firm seat during insertion. It fits into the drill chuck. The pedestal assembly sits on the drill table and supports the pc board during insertion. Kit No. 230549-3for .070 [1.78] AMP-BARREL Terminal Part No. 1742255-1 Kit No. 230549-4for .090 [2.29] AMP-BARREL Terminal Part No. 1742254-1 Kit No. 230549-1for .125 [3.18] AMP-BARREL Terminals Part Nos. 552699-1 and 552699-4 Kit No. 230549-2for .156 [3.96] AMP-BARREL Terminal Part No. 1742253-1 Note:Part Numbers are RoHS compliant except:(cid:2)Indicates non-RoHS compliant. 20 Catalog 82159 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 12-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208

Printed Circuit Board Terminals and Disconnects QUADRA-MATE Wire-to-Printed Circuit Board Terminal Product Facts ■ Redundant wire insulation The QUADRA-MATE Wire- The terminal is compact in The terminals are supplied displacement termination to-Printed Circuit Board design and readily in both loose piece and Terminal is an extension of adaptable to a wide variety strip form and are easily ■ Built-in strain relief the MAG-MATE connector of materials and plating assembled to the pc board ■ Accepts 28-24 AWG program, and is designed selections, as well as in conjunction with on-board [0.09-0.2 mm2] to terminate discrete wires terminating techniques components prior to wave ■ Feed-thru connections allow to a pc board via insulation such as daisy chaining, soldering. With the terminal wiring flexibility displacement slot single ending and on-board being an integral part of the technology. It is capable of jumping and programming. board, insertion of the ■ Free-standing accepting solid or stranded unstripped wire into the four The .100 [2.54] wide ■ Low board profile (less than wire and permits wire end insulation displacement terminal has an overall ¼" [6.35 mm] high) or feed-thru terminations. slots is accomplished by height of approximately The terminal features four use of a simple hand tool ■ Available in loose piece or .210 [5.33] and occupies slots for redundant wire (see table). strip form less than .120 x .130 [3.05 x terminations and strain 3.3] of board area and ■ Mass termination relief. The terminals are accommodates wire sizes adaptability installed in random 28-24 AWG [0.09-0.2 mm2] ■ Capable of being reused positions or in rows on the (see table). edge of a pc board either ■ Low applied costs by hand tool, semiautomatic or fully-automatic machines. Applications ■ Electronic games ■ Computer ■ Telephone equipment ■ Business machines ■ Electronic control equipment Technical Documents Application Specification Thermal Shock Data for 114-2051 Wire-to-Board Terminal Product Specification 108-2032 — sistancehm)sertions CoTmerpmeitnitaivle eon erage Termination RMilliohms (.001 of 1st and 5th Wire I WirTe2e-4rt moA-WiBnGoala [0rd.2 mm2] 24 AWG [0.2 mm2] v Solid Wire –––––––– Stranded Wire –––––––– A PVC Insulation PVC Insulation 1 cycle= 1/2 hour at –65° and 1/2 hour at +125°C Cycles of Thermal Shock 21 Catalog 82159 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 12-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208

Printed Circuit Board Terminals and Disconnects QUADRA-MATE Wire-to-Printed Circuit Board Terminal (Continued) Typical Assembly .190 [4.83] Material and Finish .130 Terminal– Brass, tin plated over .100 [3.30] copper underplate [2.54] [.00.1358]Max. [.10.6655] Other plating and terminal materials Cut-off Tabs available. Contact Tyco Electronics. 2 Plcs. Max. Ins. Dia.— .060 [1.52] .170 .207 [4.32] [5.26] .320 [8.13] 8° ± 2° .040 .013 ± .001 [1.02] [0.330 ± 0.025] Wire Size (AWG) over mm2 Part Numbers Loose Wire to Term. 7-Strand Solid Fused Strip Piece Hand Tool 24 24-26 26 62977-1 63007-1 0.2 0.2-0.13 0.13 26 26-28 28 274377-1 63024-1* 63003-1* 0.14 0.13-0.08 0.09 (Heavy Duty) 28 28 28 63025-1* 63004-1* 0.09 0.08 0.09 Semiautomatic insertion of strip parts to pc board is accomplished using mini-insertion head, Part No. 803371-1 in “U” frame applicator, Part No. 691679-1. For more sophisticated application equipment including cable makers and C.N.C. machines, contact Tyco Electronics. * Available upon request, contact TycoElectronics. Recommended PC Board .200 Edge of Printed [5.08] Applications Circuit Board Min. Note:Wire slots are designed to .187 See Application [4.75] Spec. 114-2051 terminate wire sizes and Min. For Drilled Hole t(yPpVeCs) w initshu plaotliyovni,n Cyll acshslo 1ri2dBe. [.31.5966] Edge of Printed Diameter Min. Circuit Board For other wire sizes and insulation types, contact .300 TycoElectronics for [7.62] application approval. .187 See Application Min. [4.75] Spec. 114-2051 Min. For Drilled Hole Diameter Single Line Applications High Density Applications Note:Part Numbers are RoHS compliant except:(cid:2)Indicates non-RoHS compliant. 22 Catalog 82159 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 12-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208

Printed Circuit Board Terminals and Disconnects Printed Circuit Board Disconnects Product Facts ■ Quick connect or disconnect ■ Automatic or semiautomatic application of strip form receptacles to wire ■ Receptacles for wire size range 28 AWG [0.08] thru 17 AWG [1.0] and tinsel wire ■ Automatic or semiautomatic insertion of strip form pins to printed circuit boards ■ Solid or formed pins, single- or double-sided printed circuit board capability ■ Choice of materials and platings Technical Documents Product Specification 108-1025 108-1059 Application Specification TycoElectronics printed All receptacles feature a 114-1008 circuit disconnect embodies precision wire crimp with Instruction Sheets the dual features of an insulation crimp for high 408-7850 automation and the ability to mechanical strength. A 408-7951 make quick wiring changes. variety of wire and insulation 408-7963 The special formed pins, ranges are available as 408-7698 available in .058 [1.47] and listed. The combination of 408-7850 408-7377 .093 [2.36] diameters, can the pin and receptacle 408-7345 be inserted in a printed enables users to bring a circuit board quickly and variety of wires to a printed reliably by fully automatic or circuit board and offers semiautomatic machinery. the capability of a quick The solid pin family, in .058 connect or disconnect. [1.47] diameter, is attached The product is ideal for use manually; its knurled edge in prototype and production retains it mechanically in applications, particularly the board until soldering is where wiring changes complete. All pins must or rapid pc board be soldered to insure interconnections are mechanical and electrical required. Specific users reliability. Pins may be used include radio, television, for either single or double- test equipment, computer sided pc boards. The and business machine receptacles are applied industries. quickly and efficiently to wire using semiautomatic AMP-O-LECTRIC or fully automatic AMPOMATOR machines. 23 Catalog 82159 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 12-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208

Printed Circuit Board Terminals and Disconnects Printed Circuit Board Disconnects (Continued) B B B B B A A A A A C C C C C Type A Type B Type C Type D Type E .058 [1.47] Diameter Solid Pins Hole Pc Board Dimensions Material Part Nos. Type Diameter Thickness A B C and Finish Loose Piece .062-.059 .125 .195 .385 .110 A Brass, Tin 3-60753-2 1.57-1.50 3.18 4.95 9.78 2.79 .062-.059 .0312 .195 .260 .110 A Brass, Tin 3-60839-1 1.57-1.50 0.79 4.95 6.60 2.79 .058 [1.47] Diameter Formed Pins Hole Pc Board Dimensions Material Part Nos. Insertion Type Diameter Thickness A B C and Finish Strip Form Loose Piece1 Head .050-.046 .063 or .094 .210 .360 .095 Phos. Brz., Pre-Tin 60802-2 60803-2 904554-1 B 1.27-1.17 1.60 or 2.39 5.33 9.14 2.41 Phos. Brz., Gold2 3-60802-1 3-60803-1 904554-1 Phos. Brz., Pre-Tin 60809-1 60874-1 904554-1 .062-.058 .063 or .094 .210 .360 .095 B Phos. Brz., Gold2 3-60809-2 3-60874-2 904554-1 1.57-1.47 1.60 or 2.39 5.33 9.14 2.41 Phos. Brz., Tin 60809-4 — 904554-1 .070-.066 .063 or .094 .210 .360 .095 B Phos. Brz., Pre-Tin 60813-1 61018-1 904554-1 1.78-1.68 1.60 or 2.39 5.33 9.14 2.41 .050-.046 .063 or .094 .210 .360 .095 C Phos. Brz., Gold3 61038-1 61067-1 904554-1 1.27-1.17 1.60 or 2.39 5.33 9.14 2.41 .073-.067 .063 .210 .310 .095 Phos. Brz., Pre-Tin 60824-1 61097-1 904554-2 D 1.85-1.70 1.60 5.33 7.87 2.41 Phos. Brz., Gold2 3-60824-2 3-61097-2 904554-2 .050-.046 .063 .210 .310 .095 E Phos. Brz., Gold3 640967-2 — 904554-2 1.27-1.17 1.60 5.33 7.87 2.41 .061-.055 .047 .210 .310 .095 E Phos. Brz., Pre-Tin 641944-1 — — 1.55-1.40 1.19 5.33 7.87 2.41 .061-.055 .063 .210 .310 .095 Phos. Brz., Pre-Tin 60973-1 640394-1 904554-2 E 1.55-1.40 1.60 5.33 7.87 2.41 Phos. Brz., Gold2 3-60973-2 — 904554-2 1Use Insertion Tool Part No. 689141-1 for Loose Piece Pins 2.000030 [0.00076] gold plated 3.000030 [0.00076] gold plated in disconnect area Note:All above formed pins are made from .010 [0.25] thick material .093 [2.36] Diameter Formed Pins Hole Pc Board Dimensions Material Part Nos. Insertion Diameter Thickness A B C and Finish Strip Form Loose Piece Machine B .073-.067 .063 .305 .410 .115 Phos. Brz., Pre-Tin 61137-1 350491-1 904558-1 A 1.85-1.70 1.60 7.75 10.41 2.92 C Note:Part Numbers are RoHS compliant except:(cid:2)Indicates non-RoHS compliant. 24 Catalog 82159 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 12-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208

Printed Circuit Board Terminals and Disconnects Printed Circuit Board Disconnects (Continued) Receptacles B B A B B A A A Type A Type B Type C Type D .058 [1.47] Diameter Part Nos. Wire Size Range Insulation Dimensions Type AWG mm2 Diameter A B Material and Finish Strip Loose Hand Insertion5 Form3 Piece Tool Head .035-.045 .155 .380 A 28-26 0.08-0.15 Phos. Brz., Pre-Tin 60354-7 — — 0.89-1.14 3.94 9.65 Phos. Brz., Gold1 60888-2 60983-1 452383-1 .035-.065 .155 .380 Phos. Brz., Pre-Tin 60888-1 60983-2 A 26-22 0.15-0.4 0.89-1.65 3.94 9.65 Be. Cu., Tin 60888-3 60983-4 90131-4 Be. Cu., Gold1 60888-4 60983-3 .040-.110 .155 .395 A 26-20 0.15-0.6 Be. Cu., Tin 350196-14 — — — 1.02-2.79 3.94 10.03 Phos. Brz., Pre-Tin 60598-3 60789-1 .045-.070 .155 .380 Be. Cu., Tin 60598-4 60789-2 A 24-20 0.2-0.6 91507-1 452383-1 1.14-1.78 3.94 9.65 Phos. Brz., Gold 60598-7 60789-3 Be. Cu., Gold2 60598-9 60789-8 A 24-20 0.2-0.6 .060-.090 .155 .395 Phos. Brz., Pre-Tin 60940-1 60986-1 90221-2 — 1.52-2.29 3.94 10.03 Be. Cu., Tin 60940-2 — .155 .300 B 22-17 0.4-1.0 — Be. Cu., Tin 640259-1- 640024-1 90314-1 453850-1 3.94 7.62 C 26-22 0.15-0.4 .00.3859--.10.6655 .41.6006 .83.3308 PhBoes.. CBruz..,, GPoreld-2Tin 6611551133--21 335500118899--21 90131-4 Be. Cu., Gold2 61119-1 61276-1 .045-.070 .160 .330 C 24-20 0.2-0.6 Phos. Brz., Pre-Tin 61119-2 61276-2 91507-1 453850-1 1.14-1.78 4.06 8.38 Be. Cu., Tin 61119-3 61276-3 .030-.040 .155 .380 D Tinsel Wire Phos. Brz., Pre-Tin 350393-1 - — — 0.76-1.02 3.94 9.65 .093 [2.36] Diameter Part Nos. Wire Size Range Insulation Dimensions Type AWG mm2 Diameter A B Material and Finish Strip Loose Hand Insertion Form3 Piece Tool Head .032-.057 .255 .545 A 28-26 0.08-0.15 Phos. Brz., Tin 35022-1 — — 452383-1 0.81-1.45 6.48 13.84 .060-.110 .255 .550 A 22-18 0.4-0.8 Phos. Brz., Tin 61291-1 61260-1 90135-2 452383-3 1.52-2.79 6.48 13.97 .255 .435 B 22-18 0.3-0.9 — Phos. Brz., Tin 350015-2 — — 435850-1 6.48 11.05 1.000030 [0.00076] gold plated 2.000015 [0.00038] gold plated 3Machine applied; applicator required. For machine and applicator part numbers, call the Tooling Assistance Center at 1-800-722-1111. 4These receptacles have an overlap insulation crimp. 5Use the listed insertion head with either the Comp-U-Sert or II Insertion Machine No. 122300-1 or MIS Bench Machine No. 66280-4. Note:Part Nos. 350221-1, 61291-1 and 61260-1 are made from .012 [0.30] thick material. All other receptacles are made from .010 [0.25] thick material. Note:Part Numbers are RoHS compliant except:(cid:2)Indicates non-RoHS compliant. 25 Catalog 82159 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 12-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208

Printed Circuit Board Terminals and Disconnects AMP EDGE Single Lead Printed Circuit Terminals Product Facts ■ Friction fitting, quick connect/disconnects— no insertion nor extraction tools required ■ Excellent vibration and shock resistance ■ Accepts wire size range 32-16 AWG [0.03-1.4 mm2] ■ Wide choice of materials and finishes ■ High-speed machine terminated for volume production at lowest installed cost Technical Documents Product Specification 108-1011 AMPEDGE Terminals AMP EDGE Terminals are quick connect/disconnect devices that adjust securely, through friction fitting, to machine slots in the type of board for which they are designed. Friction fitting not only precleans the contact areas, but also provides excellent vibration and shock resistance even under heavy stresses. Firm wire insulation support is a companion factor for positive retention in the board. These terminals, wholly aerated to eliminate moisture traps, may be applied anywhere on the perimeter of the board. They eliminate the need for eyelets and plated-through holes on two-sided boards and can be used back-to-back for commoning circuits. 26 Catalog 82159 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 12-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208

Printed Circuit Board Terminals and Disconnects AMP EDGE Single Lead Printed Circuit Terminals (Continued) Related Product Data Application Tooling— pages 36-38 .200 [5.08] .482 B C [12.24] A Type A .200 [5.08] .150 [3.81] .482 [12.24] .380 [9.65] C Max. A A Type B Type C C B B Wire Size Range Stock Board Dimensions Strip Type Material Finish Ins. Dia. Form AWG mm2 Thk. Thk. A B C Part Nos.7 .010 .020-.050 .062 .045 .080 .153 A 32-24 0.03-0.2 Phos. Brz. Tin 0.25 0.51-1.27 1.57 1.14 2.03 3.89 61389-21 .010 .075 .062 .046 .080 .153 A 30-22 0.05-0.4 Phos. Brz. Tin 0.25 1.91 1.57 1.17 2.03 3.89 61455-21 .010 .075 .062 .050 .080 .153 A 22-20 0.4-0.6 Phos. Brz. Tin 0.25 1.91 1.57 1.27 2.03 3.89 42263-71 .010 .080-.100 .062 .050 .080 .153 B 22-18 0.4-0.8 Phos. Brz. Tin 0.25 2.03-2.54 1.57 1.27 2.03 3.89 61561-22 .016 .080-.100 .062 .052 .088 .160 B 22-18 0.4-0.8 Brass Tin 0.41 2.03-2.54 1.57 1.32 2.24 4.06 60156-23 .016 .080-.100 .062 .056 .088 .160 B 22-18 0.4-0.8 Brass Tin 0.41 2.03-2.54 1.57 1.42 2.24 4.06 60704-14 .012 — .062 .046 .070 .200 C 22-16 0.4-1.4 Brass Tin 0.30 — 1.57 1.17 1.78 5.08 61782-15 .012 — .062 .046 .070 .200 C 22-16 0.4-1.4 Brass Tin 0.30 — 1.57 1.17 1.78 5.08 61782-26 1(2) dimples outside (.010 high) [0.25] 2(2) dimples inside (.020 high) [0.51] 3(2) dimples inside (.014 high) [0.36] 4(2) dimples inside (.005 high) [0.13] 5(2) dimples inside (.023 high) [0.58] 6(2) dimples inside (.023 high) [0.58], reverse reeled 7Machine applied applicator required. For machine and applicator part numbers, call the Tooling Assistance Center at 1-800-722-1111. Note:Part Numbers are RoHS compliant except:(cid:2)Indicates non-RoHS compliant. 27 Catalog 82159 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 12-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208

Printed Circuit Board Terminals and Disconnects Miniature AMP-IN Terminals Product Facts ■ Eliminates manual preparation of wires prior to soldering into pc boards ■ Low applied cost ■ Total height above pc board is less than most other components ■ Available for 26-10 AWG, [0.15-5.5 mm2] ■ Terminal locking lance holds wire in pc board for flow soldering ■ Design allows both wire and terminal to be soldered and assures proper solder flow ■ Insulation support provides strain relief for wire and protection of solder joint ■ Type A terminals will provide both a positive board stop and positive insulation stop ■ Type E terminal offers minimum below pc board length The miniature AMP-IN Terminal is designed not as an electrical terminal but as a mechanical holding device to enhance soldering of hookup wires to printed circuit boards. The combination of Technical Documents terminal and application Product Specification tooling eliminates costly 108-1081 manual preparation of Application Specification wires prior to soldering, 114-1016 and positions the wire to achieve reliable solder Material and Finish joints. Movement of the 008 phosphor bronze, Pre-tin plated wire during soldering is Pc Board Thickness— .062 [1.57] restricted, providing for proper solder flow. 28 Catalog 82159 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 12-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208

Printed Circuit Board Terminals and Disconnects Miniature AMP-IN Terminals (Continued) .277 [7.04] .295 .260 [7.49] [6.60] Type A Type B Type C .135-.155 .220 [3.43-2.94] [5.59] .250 .080-.095 [6.35] [2.03-2.41] Type D Type E Wire Size Range Insulation Board Hole Extension Strip Form Type Below Terminal AWG mm2 Diameter Diameter Board (Ref.) Part Nos.3 .060-.110 .072± .003 .100 22-18 0.3-0.9 3-794121-1 1.52-2.79 1.83±.0.08 2.54 A .040-.110 .055± .004 .100 26-22 0.12-0.4 3-794122-1 1.02-2.79 1.40±0.10 2.54 .090-.150 .125± .003 .125 18-14 0.8-2.0 3-770060-1 2.29-3.81 3.18±0.08 3.18 .090-.150 .125± .003 .125 B 12 3.0 3-794013-1 2.29-3.81 3.18±0.08 3.18 .200 .150 .125 10 5.5 Ref. 3-794037-1 5.08 3.81 . 3.18 .060-.110 .073± .004 .100 22-18 0.4-0.8 3-640311-1 1.52-2.79 1.85±.0.10 2.54 C .040-.100 .055± .004 .100 26-22 0.15-0.4 3-640401-1 1.02-2.54 1.40±0.10 2.54 .060-.110 .073± .004 .125 22-18 0.4-0.8 3-350566-1 1.52-2.79 1.85±.0.10 3.18 .060-.100 .055± .004 .135 D 26-22 0.15-0.4 3-640108-1 1.52-2.54 1.40±0.10 3.43 .040-.070 .125± .003 .125 26-22 0.15-0.4 3-640663-1 1.02-1.78 3.18±0.08 3.18 .060-.110 .072± .004 .090 E 22-18 0.8-0.4 3-770565-2 1.52-2.79 1.83±.0.10 2.29 Notes: 1. Higher tensile available with nose crimp type C. 2. Not available in loose piece. 3. No hand tools available. 4. Machine applied applicator required. For machine and applicator part numbers, call the Tooling Assistance Center at 1-800-722-1111. Note:Part Numbers are RoHS compliant except:(cid:2)Indicates non-RoHS compliant. 29 Catalog 82159 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 12-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208

Printed Circuit Board Terminals and Disconnects Low Profile Miniature AMP-IN Connectors Product Facts ■ Connector housing provides gang insertion into pc board ■ Housing insulates and pro- vides short-circuit protec- tion between contacts ■ Housings are available in 2 to 15 positions for .079 [2.01] and 2 to 20 for .098 [2.49] centerline spacing ■ Low profile design— .200 [5.08] ■ Contacts available for 30-26 AWG [0.05-0.15 mm2] and 26-22 AWG [0.15-0.4 mm2] Low Profile Miniature AMP-IN The low profile housing allows Contacts come in 26-22 AWG Connectors provide an easy compactness of leads while [0.15-0.4 mm2] and 30-26 AWG Technical Documents means of gang inserting leads providing insulation between [0.05-0.15 mm2] with insulation Product Specification— into printed circuit boards. The them to prevent short-circuits. support crimp to provide strain design of the crimp snap-in Housings are available in relief. They accommodate a 108-5163 contact aids in locating the pc 2 to 15 positions for .079 [2.01] board thickness of .047 [1.19] Application Specification— board hole and inserting the centerline spacing and 2 to 20 to .062 [1.57]. 114-5062 contact into that hole. positions for .098 [2.49] center- line spacing. Material and Finish Wire Size Range Insulation Hole Material Contact Part No. Hand Tool Housing—Nylon, 94V-0 rated AWG mm2 Diameter Diameter and Finish Strip Form3 Loose Piece Part Nos. CPoc nBtoaactr—d TSheiec ckhnaertss Range— 30-26 0.05-0.15 .10.4039--.10.5450 .0.000..33971999 PBBrrrTeaai-nssTssin,, 117722778811--14 117722779977--41 755405-1 .047-.062 [1.19-1.57] 26-22 0.15-0.4 .10.5450--.10.5590 .0.000..33971999 BBrrTTaaiinnssss,, 117722778822--57 —— 755405-1 Notes: 1. Refer to pages 36-38 for application tooling. 2. Use Extraction Tool Part No. 753760-1. 3. Machine applied applicator required. For machine and applicator part numbers, call the Tooling Assistance Center at 1-800-722-1111. No. of .079 [2.01] Centerline .098 [2.49] Centerline Positions A Part Nos. A Part Nos. 2 .41.8890 172890-2 .52.3969 172520-2 3 .62.6881 172890-3 .83.3551 172520-3 4 .83.4769 172890-4 1.413.030 172520-4 .425 .532 5 10.80 172890-5 13.51 172520-5 .504 .630 6 12.80 172890-6 16.00 172520-6 .583 .729 7 14.81 172890-7 18.52 172520-7 .661 .827 8 16.79 172890-8 21.01 172520-8 .741 .926 9 18.82 172890-9 23.52 172520-9 .138 .820 1.024 A [3.51] 10 20.83 1-172890-0 26.01 1-172520-0 1.123 11 — — 28.52 1-172520-1 .197 .977 1.221 .079 [5.00] 12 24.82 1-172890-2 31.01 1-172520-2 [2.01] 1.320 13 — — 33.53 1-172520-3 1.418 14 — — 36.02 1-172520-4 1.214 1.517 15 30.84 1-172890-5 38.53 1-172520-5 Note:Part Numbers are RoHS 2.010 compliant except:(cid:2)Indicates 20 — — 51.05 2-172520-0 non-RoHS compliant. 30 Catalog 82159 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 12-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208

Printed Circuit Board Terminals and Disconnects Test Probe Receptacles Product Facts ■ Leg mounts are "V" shaped to promote solder wicking and consistent fillets ■ Receptacle is recessed in housing to prevent shorting or flashover ■ Probe may be inserted in either end of test probe The TycoElectronics line of Test legs. Two legs of a tri-leg mount stability. The two-leg mount receptacle except Type C Probe Receptacles is designed are not part of the live testing yields maximum density. to pro-vide low-cost test probe circuit. Receptacles are also ■ Housing color is molded, capability of circuits on pc available either in the standard The present line of test probe not dyed boards, with-out interruption height, or in a taller height (to receptacles fits a range of board thicknesses from 1/32 to 1/8 ■ Accepts .080±.001 of operating currents, with permit probing at any position depending on the length of the precise reliability. on the board where clearance [2.03±0.025] probes receptacle legs. The legs mount to probe is necessary). The Receptacles are available with in .052 [1.32] diameter holes. three-leg mount gives maximum either two or three mounting Material and Finish Housing—Nylon type 6/6 Type A .460 .156 Type B .460 .156 Contact—Beryllium copper [11.68] [3.96] C [11.68] [3.96] C Receptacle and Legs—Brass, ASTM BMax. BMax. B36, Alloy 6 Contact Plating—See table below A [1.400.106*] A [.41.7455 ] Max. [.73.0602*] .130 [.21.0504] .200* Technical Documents [3.30] [5.08] Product Specification— Type C Type D 108-1082 Receptacle, Test Probe BMax. [1.546.215] [.52.1584 ] DiaC. BMax. [1.416.608] [.31.5966] C A Performance Characteristics A Insulation Resistance— 1R0e,0te0n0t mioeng oVhamluse— [.20.9209] [.41.6006] .300* [.31.5966] .[2.210.05004*] [.10.4179] [1.400.106*] [.41.7455]Max. 16oz. [4.45 N] [7.62] [5.08] Operating Temperature— *Mounting hole location for .050-.054 [1.27-1.37] dia. holes. 55°C to 85°C [131°F to 185°F] Contact Dimensions Housing Type Part Nos.* Finish A B C Colors .130 .230 .138 Bright Tin See Table 1-521799-x 3.30 5.84 3.51 .130 .230 .138 Silver See Table 2-582118-x 3.30 5.84 3.51 .130 .230 .138 Gold See Table 3-582118-x 3.30 5.84 3.51 A .130 .230 .138 Gold Natural 6-582118-9 3.30 5.84 3.51 Color Suffix Table .130 .467 .375 Bright Tin See Table 1-521800-x Suffix Housing 3.30 11.86 9.53 Dash Number Color .130 .467 .375 Gold See Table 3-582340-x -0 Black 3.30 11.86 9.53 -1 Brown .130 .230 .138 -2 Red Gold 3.30 5.84 3.51 See Table 3-582119-x -3 Orange B .130 .467 .375 -4 Yellow Gold 3.30 11.86 9.53 See Table 3-582120-x -5 Green .130 .230 .138 C Gold See Table 350180-x -6 Blue 3.30 5.84 3.51 -7 Violet .180 .230 .138 Gold See Table 1-380736-x -8 Gray 4.57 5.84 3.51 D -9 White .180 .230 .138 Bright Tin Green 3-521801-5 4.57 5.84 3.51 *Part numbers with a numerical suffix are only for the specific color listed in the chart. Note:Part Numbers are RoHS compliant except:(cid:2)Indicates non-RoHS compliant. 31 Catalog 82159 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 12-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208

Printed Circuit Board Terminals and Disconnects Power Taps Product Facts ■ ACTION PIN contacts eliminate soldering ■ Provides high current, separable connection to pc board traces ■ Wire-to-board connection using common terminals ■ All metal-to-metal assembly for long-term integrity ■ Standard DIP outlines (.300 x .100 [7.62 x 2.54]), 10 positions, and .250 x .125 [6.35 x 3.18], 6 and 10 positions, plus high current versions on .400 x .200 [10.16 x 5.08] footprint in 4 and 6 positions, .300 x .100 [7.62 x 2.54] in 8 positions, and both 2 and 3 position in-line .100 [2.54] tab taps ■ Low resistance interface TycoElectronics Power ACTION PIN contacts density option with current ■ Internally threaded tap to Taps are designed for the provide a low resistance ratings from 10 amps on the secure screw to terminal growing need for power interface with tin plated- 2 position in-line .250 [6.35] ■ Anti-rotational to printed circuit board through holes in the pc tab tap up to 40 amps on embossments hold wire applications required in board, thereby eliminating the 8 position dual .250 and terminal in place today's electronic industry. the need for soldering. [6.35] tab tap. ■ Standard Power Taps rated The taps provide a high The variety of available All TycoElectronics Power at 2.5 amps per pin— current, separable power taps allow for various Tap configurations are 6 position 15 amps, connection to a pc board. installation schemes. The easily inserted into the 10 position 25 amps current Pin configuration is of the Uninsulated Tap and Low pc board with a simple carrying capability standard DIP outline with Profile Tap can be used in TycoElectronics or .300 x .100 [7.62 x 2.54] or ■ High Current Power Taps .250 x .125 [6.35 x 3.18] for bus bar pattern. The High customer supplied tool. rated at up to 5 amps per Profile and Low Profile Taps the Standardversions, plus pin— offer insulation protection .400 x .200 [10.16 x 5.08], 2 position 10 amps, from other components. .300 x .100 [7.62 x 2.54] 3 position 15 amps, The High Currentversions and in-line spacing for the 4 and 6 position 20 amps provide a greater power High Current versions. and 8 position 40 amps 32 Catalog 82159 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 12-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208

Printed Circuit Board Terminals and Disconnects Standard Power Taps Standard Insulated Power Tap Cover Material and Finish Connector Body and Lid—Nylon, Screw 105°C 94V-0 rated Contact—Copper alloy, bright tin-lead plated and matte tin plated Screw—Plated steel Electrical and Mechanical Characteristics Anti-rotation Embossments Resistance—2 milliohms, max. (stud hole to ACTION PIN contact) Insertion Force—40 lbs. [177.9 N], Housing max. per pin Retention Force—7 lbs. [31.1 N], min. per pin Technical Documents .300 x .100 [7.62 x 2.54] .300 x .100 [7.62 x 2.54] Product Specification High Profile Tap Low Profile Tap 108-11030 Tap, Power Distribution 10 Position 10 Position Application Specification .450 .565 [11.43] 114-11000 Tap, Power Distribution [14.35] .500 [12.70] Handbook 5697 Guide to Application of ACTION .275 .520 [6.99] 5697PIN Connectors [13.21] .360 [9.14] .400 [10.16] .180 [4.57] .180 [4.57] [.00.2654 xx 0.0.8395] [2.1.5040]Typ. .025 x .035 [2.1.5040]Typ. Posts .300 [0.64 x 0.89] [7.62] Posts .300 [7.62] Tap Pcb Screw Part Nos. Description Version Thickness Hole Size Tin-Lead Tin High Profile .062-.125 Housing and contact assembled without screw1 6-32 55557-3(cid:2) 5055557-3 1.57-3.18 High Profile .062-.125 Housing and contact assembled with screw1,2 6-32 55557-4(cid:2) 5055557-4 1.57-3.18 Low Profile .062-.125 Housing and contact assembled with screw2 6-32 55556-4(cid:2) 5055556-4 1.57-3.18 Low Profile .062-.125 Housing and contact assembled with screw2,3 6-32 55673-2(cid:2) 5055673-2 1.57-3.18 Low Profile .062-.125 Housing and contact assembled without screw 6-32 55556-3(cid:2) 5055556-3 1.57-3.18 Low Profile .062-.125 Housing and contact assembled without screw M4 55556-9(cid:2) 5055556-9 1.57-3.18 1Cover not assembled 2Screw not assembled 3No anti-rotational embossments Note:Part Numbers are RoHS compliant except:(cid:2)Indicates non-RoHS compliant. 33 Catalog 82159 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 12-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208

Printed Circuit Board Terminals and Disconnects Standard Power Taps (Continued) Standard Uninsulated Screws (6-32 X 1/4) Power Taps B A Material and Finish Contact—Copper alloy, post plated bright tin-lead and matte tin plated Screw—Stainless steel, passivated .450 Anti-rotation [11.43] Embossments Electrical and Mechanical .180 Characteristics [4.57] Resistance—2 milliohms, max. C (stud hole to ACTION PIN contact) .025 x .035 Insertion Force—40 lbs. [177.9 N] [0.64 x 0.89] D max. per pin Retention Force—7 lbs. [31.1 N] min. per pin Pcb Dimensions Screw Part Number Size Description Thickness A B C D Size Tin Lead Tin .300 x .100 Without Screw 6-32 55558-3(cid:2) 5055558-3 7.62 x 2.54 .062-.125 .440 .325 .100 .300 With Screw 6-32 55558-4(cid:2) 5055558-4 1.57-3.18 11.18 8.26 2.54 7.62 10 Position Without Screw 6-32 55558-7(cid:2)1 5055558-7 .250 x .125 .062-.125 .320 .275 .125 .250 Without Screw 6-32 55323-5(cid:2) 5055323-5 6.35 x 3.18 6 Position 1.57-3.18 8.13 6.99 3.18 6.35 With Screw 6-32 55323-9(cid:2) 5055323-9 .250 x .125 .062-.125 .570 .275 .125 .250 Without Screw 6-32 55323-6(cid:2) 5055323-6 6.35 x 3.18 10 Position 1.57-3.18 14.48 6.99 3.18 6.35 With Screw 6-32 1-55323-0(cid:2) 1-5055323-0 1No Anti-rotation Embossments Screws High Current* Power Taps (M4) *Up to 20 amps Material and Finish Contact—Phosphor bronze, tin-lead and matte tin plated .250 Screw—Stainless steel, passivated [6.35] Washer—Stainless steel B Electrical and Mechanical Characteristics Current Rating—20 amperes max. Insertion Force—40 lbs. [180 N] max. per pin C A Retention Force—7 lbs. [30 N] min. per pin D Pcb Dimensions Part Number Size Description Thickness A B C D Tin Lead Tin .062-.125 .358 .431 .200 .400 With Screw 213815-1(cid:2) 5-213815-1 4 Position 1.57-3.18 9.09 10.95 5.08 10.16 Without Screw 216906-1(cid:2) — .062-.125 .358 .431 .100 .400 With Screw 213816-1(cid:2) 5-213816-1 6 Position 1.57-3.18 9.09 10.95 2.54 10.16 Without Screw 216907-1(cid:2) — 1No Anti-rotation Embossments featured on High Current Taps. Therefore, if application requires, use of Bellville lock- washers with a high surface contact area are strongly recommended. Note:Part Numbers are RoHS compliant except:(cid:2)Indicates non-RoHS compliant. 34 Catalog 82159 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 12-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208

Printed Circuit Board Terminals and Disconnects High Current* Power Taps Designed to mate with FASTON and Positive-Lock Receptacles *Up to 5 amps per pin B Material and Finish B Contact—Phosphor bronze, post plated tin-lead, except as noted in chart A Screw—Stainless steel, passivated A Washer—Stainless steel I II Electrical and Mechanical Characteristics Current Rating—5 amps max. per pin D Insertion Force—40 lbs. [180 N] max. per pin C C D B B A A III IV Pcb Dimensions Part Receptacle Style Configuration Description Thickness A B C D Number Mating I .10.6527 xx 3.1.1285 .52.0008 1.533.419 — — .62.5305 xx .00.3821Tab With Hole 216926-1(cid:2) Positive Lock II .10.6527 xx 3.1.1285 .21.0504 1.533.419 — — .62.5305 xx .00.3821Tab With Hole 216843-1(cid:2) Positive Lock 1-.250 x .032 Tab With Hole III .062 x .125 .400 .200 .531 .431 6.35 x 0.81 Without Washer 216905-1(cid:2)1 Positive Lock 1.57 x 3.18 10.16 5.08 13.49 10.95 2-.110 x .032 Tab Without Screw 2.79 x 0.81 .125 .300 .100 .485 .500 2-.250 x .032 With Dimple 5167892-32 FASTON Receptacle IV Tab 3.18 7.62 2.54 12.32 12.7 6.35 x 0.81 With Hole 167892-62 Positive Lock 1No Anti-rotation Embossments featured on High Current Taps. Therefore, if application requires product supplied without washer and screw, use of lockwashers with a high surface contact area are strongly recommended. 2Phosphor bronze, post plated matte tin. Note:Part Numbers are RoHS compliant except:(cid:2)Indicates non-RoHS compliant. 35 Catalog 82159 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 12-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208

Printed Circuit Board Terminals and Disconnects Application Tooling/PCB Layout For Standard Threaded Dimensions Size Taps Only C A B C .300 x .100 B 7.62 x 2.54 .300 .100 .400 7.62 2.54 10.16 Recommended Pc Board 10 Position Layout .250 x .125 .250 .125 .250 6.35 x 3.18 Drilled Hole Diameter— A 6 Position 6.35 3.18 6.35 .0453±.001[1.15±0.03] 250 x .125 .250 .125 .500 6.35 x 3.18 After Plating 10 Position 6.35 3.18 12.7 .037-.043[0.94-1.09] After Reflow— .036-.043[0.91-1.09] IMPACT TOOL (Ref) Installation and Extraction Tooling Impact Insertion Tool Number INSERTION 313102-1 TIP (Insertion Tip Part No. 58133-1 required) LOW-PROFILE POWER DISTRIBUTION TAP (Ref) Extraction Tool Number 68380-1 PC BOARD (Ref) For High Current and FASTON Taps C Dimensions Type B A B C Recommended Pc Board .400 .200 .200 4 Position Layout 10.16 5.08 5.08 .400 .100 .200 Drilled Hole Diameter— A 6 Position 10.16 2.54 5.08 .063±.001[1.60±0.03] .200 .200 I — Cu Thickness— 5.08 5.08 .001-.003[0.03-0.08] II — .100 .200 2.54 5.08 Sn Thickness— .400 .200 .200 .0002 min.[0.004 min.] III 10.16 5.08 5.08 Finished Hole— .300 .100 .300 IV .055-.061[1.39-1.54] 7.62 2.54 7.62 After Reflow— .054-.061[1.36-1.54] Installation Tooling High Current Power Tap Tooling Part Number Type Part Number Use with Hand Press Upper Tool Lower Tool Part No. 677430-1 4 Position 216906-1 433600-2 or 432848-1 6 Position 216907-1 432130-2 Style I 216926-1 433600-2 or 432845-1 Style II 216843-1 432130-2 433600-2 or Style III 216905-1 432847-1 432130-2 5-167892-3 433600-2 or Style IV 432849-1 167892-6 432130-2 Note:Part Numbers are RoHS compliant except:(cid:2)Indicates non-RoHS compliant. 36 Catalog 82159 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 12-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208

Printed Circuit Board Terminals and Disconnects Application Tooling AMPOMATOR CLS IV+ Fully-automatic machines AMP-O-MATIC Stripper- Semiautomatic bench Lead-Making Machines, that measure, cut, strip and Crimper Machines, crimping machines that also Part Nos. 356500-1, -2 terminate single leads. Part Nos. 1320895-1, -2 strip the wire, and are there- Microprocessor-controlled, fore used for terminating and programmed and oper- jacketed cable. Feature ated using an easy-to-follow, manual precision adjust- menu-driven touch-screen. ment of crimp height, keyed Features include direct- strip blades for faster, more drive terminating units with accurate setups, and an precision crimp height efficient scrap removal sys- adjustment, fully program- tem. All adjustments can be mable setups, wire runout made from the front of the and splice detection, and machines without special motorized pre-feed with wire tools. Available with crimp straightener. Crimp quality quality monitoring. monitoring is also available. For more information, request For more information, request Catalog 65004. Catalog 124324. AMP-O-LECTRIC Model “G” Semiautomatic bench AMP 3K/40 and AMP 5K/40 As a value oriented termina- Terminating Machines, machines for crimping Terminating Machines tor, the AMP 3K/40 and reeled terminals and con- AMP 5K/40 terminators are Part Nos. 354500-1, -9, -11 tacts, featuring a quiet and designed for customers that reliable direct motor drive, require the increased output microprocessor controls for and quality of a semiauto- ease of setup and opera- matic machine at a compet- tion, and guarding and itive price. By incorporating lighting designed for opera- the most commonly tor convenience. All models requested features as stan- are equipped with either dard and offering a long list manual or automatic preci- of optional equipment, these sion adjustment of crimp terminators offer flexibility to height. Machine-mounted meet the specific needs of sensors are available for various applications at the crimp quality monitoring lowest possible cost. using conventional minia- For more information, request ture-style applicators. Catalog 1654856. For more information, request Catalog 65828. Optional Stripping Module The combination of the for the AMP 3K/40, Stripping Module with the AMP 5K/40 and AMP-O-LECTRIC Model “G” Terminator or the AMP 3K/40, AMP-O-LECTRIC Model “G” and AMP 5K/40 terminating Terminating Machines machines provides an eco- nomical, proficient method of stripping wire and crimp- ing terminals on the same machine. Wires are stripped moments before crimping, meaning there is virtually no chance of damaging wire conductors during handling or storage. Once the wire is fed into the start sensor, the Stripping Module does the rest, improving placement accuracy. For more information, request Catalog 1309085. Note:Part Numbers are RoHS compliant except:(cid:2)Indicates non-RoHS compliant. 37 Catalog 82159 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 12-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208

Printed Circuit Board Terminals and Disconnects Application Tooling (Continued) Applicators Applicators manufactured from high grade tool steels, and processed through state-of-the-art CNC equip- ment for tightest tolerances. Made for high repeatability and fast throughput. We offer an unmatched selection of applicator styles and terminals types, with configurations for both TycoElectronics and other manufacturers’ terminals. For more information, request Catalogs 296393and 296393-2. The EDGE, Electronic The new, versatile EDGE Applicator Counter applicator counter tracks wearable tool usage for the most effective maintenance planning. The completely electronic counter, with clear LCD display, indicates cycles since installation. By perform- ing maintenance at measured intervals with pre-set limits, operators avoid breakdowns and rejects caused by tool wear or mis-adjustment. For more information, request Catalog 1773385. CERTI-CRIMP Straight Premium grade hand tools Action Hand Tools (SAHT) featuring ratchet control to provide complete crimp cycle. Die sets close in a straight line. Include a con- tact locator and wire stop, plus an insulation crimp adjustment lever, when applicable. Approximate weight 1.3 lb [0.59 kg] For more information, request Catalog 65780. 38 Catalog 82159 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 12-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208

Printed Circuit Board Terminals and Disconnects Application Tooling (Continued) AMP-O-MATIC "U" Frame Machine Part No. 691679-1 (Installs Board Mount Receptacles) These insertion machines install contacts into printed circuit boards at rates to Product Specifications 2000 per hour. A spotlight Weight— 50 lbs. highlights the insertion area Width— 18 and a lower tooling assures Height— 23 precise board location. The Depth— 19 machines are actuated by a Air Supply— 80 psi foot pedal and are bench Electrical Power— 115 VAC, 60 Hz mounted. Comp-U-Sertor II Microprocessor-controlled Machines, Part Nos. X-Y positioning table inserts 122300-1, -2 a variety of products into pc boards, including .0252 stamped or bandoliered posts, mini-spring sockets, and FASTON tabs. Insertion heads for various products are interchangeable, and can be used with bench machines. Controlled, programmed and operated using an interactive touch- screen. Options include double-action clinch tooling, powered dereeler, splice run-out detector, take-up winder for paper tape, and scrap chopper. For more information, request Catalog 296059. Modular Insertion System Bench machines for inserting (MIS) Bench Machines, a variety of products into 217600 Series, 662820 pc boards. Uses the same interchangeable insertion Series (shown) heads as the Comp-U-Sertor II Machines. Series 217600 Strip Form Insertion Head features a manually-operated Part Number Part Number X-Y positioning fixture and 60802-1 904554-1 locator spotlight. The 60802-2 904554-1 machine cycles when the 60809-1 904554-1 board hole is placed on the 60809-2 904554-1 anvil and both triggers on 60809-4 904554-1 the dual handles attached 60813-1 904554-1 to the X-Y fixture are 61038-1 904554-1 depressed. Series 662820, 60824-1 904554-2 without board fixturing, cycle 60824-2 904554-2 automatically when the hole 640967-2 904554-2 is properly located. A stabi- 641944-1 904554-2 lizing disk over the anvil 60973-1 904554-2 helps keep the board level. 60973-2 904554-2 For more information, request 61137-1 904558-1 Catalog 296059. Note:Part Numbers are RoHS compliant except:(cid:2)Indicates non-RoHS compliant. 39 Catalog 82159 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 12-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208

Printed Circuit Board Terminals and Disconnects Part Number Index Note:This index lists all cataloged parts Part No. Page Part No. Page Part No. Page by base no. only. Complete part nos. (with 35022 25 63024 22 360041 13 prefixes and/or suffixes) are shown on the page(s) indicated. 42263 27 63025 22 360042 13 55323 34 63066 9 380736 31 55556 33 63067 9 432130 36 55557 33 63525 12 432845 36 55558 34 63566 5 432847 36 55673 33 63572 5 432848 36 60156 27 63603 12 432849 36 60284 11 63650 9 433600 36 60354 25 63755 9 435850 25 60598 25 63756 14 452383 25 60704 27 63794 14 453850 25 60753 24 63824 10 467322 7 60789 25 63838 12 521382 16 60802 24, 39 63839 9 521384 16 60803 24 63849 10 521799 31 60809 24, 39 63860 13 521800 31 60813 24, 39 63862 10 521801 31 60824 24, 39 63900 9 552699 18, 19, 20 60839 24 63949 10 552714 20 60874 24 63950 10 553593 19 60888 25 63951 11 553594 19 60940 25 63952 11 553595 19 60973 24, 39 63968 11 554935 18, 20 60983 25 63969 11 582118 31 60986 25 63982 13 582119 31 61018 24 63986 9 582120 31 61038 24, 39 63994 11 582340 31 61067 24 90131 25 640024 25 61097 24 90135 25 640108 29 61119 25 90221 25 640259 25 61134 14 90314 25 640311 29 61137 24, 39 91507 25 640394 24 61260 25 122300 39 640401 29 61276 25 167892 35, 36 640663 29 61291 25 172520 30 640967 24, 39 61389 27 172781 30 641944 24, 39 61455 27 172782 30 662820 39 61513 25 172797 30 691679 39 61543 12 172890 30 725963 14 61561 27 213815 34 725996 14 61782 27 213816 34 755405 30 61907 12 216843 35, 36 770060 29 61968 14 216905 35, 36 770565 29 62111 7 216906 34, 36 794013 29 62172 7 216907 34, 36 794037 29 62199 7 216926 35, 36 794121 29 62221 12 217600 39 794122 29 62395 14 230549 20 853439 5 62403 12 230707 19 904554 24, 39 62409 9 231279 20 904558 24, 39 62411 11 231890 20 904608 5 62437 14 274377 22 928814 11 62650 9 350015 25 1217056 9 62669 14 350180 31 1217057 12 62745 7 350189 25 1217061 13 62751 7, 11 350196 25 1217062 13 62806 7, 11 350393 25 1217080 11 62977 22 350491 24 1217107 11 63003 22 350566 29 1217124 13 63004 22 354500 37 1217125 10 63007 22 356500 37 1217126 10 40 Catalog 82159 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 12-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208

Printed Circuit Board Terminals and Disconnects Part Number Index (Continued) Part No. Page Part No. Page Part No. Page 1217127 10 1217421 10 1742254 18, 19, 20 1217131 12 1217514 14 1742255 18, 19, 20 1217136 10 1217566 9 1742361 13 1217137 11 1217577 14 1742362 13 1217156 13 1217754 11 5055323 34 1217167 10 1217756 13 5055556 33 1217169 10 1320895 37 5055557 33 1217180 11 1742188 10 5055558 34 1217332 13 1742253 18, 19, 20 5055673 33 41 Catalog 82159 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 12-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208

Printed Circuit Board Terminals and Disconnects Engineering Notes 42 Catalog 82159 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 12-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208

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Printed Circuit Board Terminals and Disconnects Tyco Electronics Corporation Harrisburg, PA tycoelectronics.com 82159–PDF–LUG–12-07

Mouser Electronics Authorized Distributor Click to View Pricing, Inventory, Delivery & Lifecycle Information: T E Connectivity: 552714-1