Quick reference Guide PLASTI-GRIP Terminals & Splices Pre-insulated PLASTI-GRIP solderless terminals and splices are designed specifically to answer the need for inexpensive, insulated electrical terminations. They can be used in almost every type of commercial application and accommodate wire sizes from 22 AWG through 2/0 AWG. Carefully engineered application tooling has been developed to ensure uniformly high quality terminations. Tool and terminal have been designed as a team to promote ease and speed of application and at the same time to provide precise crimping pressure for every wire size. The wire and the terminal barrel form a homogeneous mass of metal, providing a connection of maximum conductivity, tensile strength, and high resistance to corrosion. The quality performance, the facility of installation and the inherent simplicity make them ideal for many industrial applications. PLASTI-GRIP products are available as rings, spades, flanged spaded, slotted rings, splices and several other varieties. Wire ranges for the terminals and splices are 22 AWG through 2/0 and stud sizes from #2 through 1/2”. Key Features and BeneFits Product aPPlications • Vinyl insulation sleeve provides good dielectric • HVAC strength and supports the wire insulation so that no • Instruments/Controls bare wire is exposed • Lighting • Most product is UL and CSA approved • Switchgear • Most product rated to 105 degrees C, with an operating • Power Supplies voltage of 600 V • Panel Boxes • Insulation is 94V-0 rated • Transportation • Funneled wire entry on terminal prevents turned back • Motors wire strands and permits rapid wire insertion during high speed production • Serrations in the crimp barrel provide maximum contact and tensile strength after crimping te.com/products/plasti-grip

TE Connectivity PLASTI-GRIP Terminals & Splices l l l Material Insulation: Vinyl, UL 94V-0 W W W Terminal Body: Copper per ASTM B-152 Plating: Tin per ASTM B-545 a B c ring tongue terminals Wire size Material Psitnu ldesnizget/h standard Width (W) length (l) Max. Wire also available in4 thickness Wire Pin Part color insulation dia. remarks aWG mm2 inch mm u.s. mm number inch mm inch mm inch mm Tape & Reel Small Pack 22 - 16 0,26 - 1,65 .033 0,84 2 M2 34140 .218 5,54 .684 17,37 ● .140 3,56 ✔ ✔ A 5 M3 34141 .218 5,54 .684 17,37 ● .140 3,56 ✔ ✔ A 5 M3 34143 .281 7,14 .809 20,55 ● .140 3,56 ✔ – A 6 M3.5 32945 .218 5,54 .684 17,37 ● .125 3,18 ✔ ✔ A 6 M3.5 34142 .218 5,54 .684 17,37 ● .140 3,56 ✔ – A 6 M3.5 32947 .281 7,14 .809 20,55 ● .125 3,18 ✔ ✔ A 6 M3.5 34144 .281 7,14 .809 20,55 ● .140 3,56 ✔ ✔ A 6 M3.5 34147 .281 7,14 .809 20,55 ● .140 3,56 ✔ ✔ A 8 M4 32948 .281 7,14 .809 20,55 ● .125 3,18 ✔ – A 8 M4 34145 .281 7,14 .809 20,55 ● .140 3,56 ✔ ✔ A 8 M4 32951 .312 7,92 .856 21,74 ● .125 3,18 ✔ ✔ A 8 M4 34148 .312 7,92 .856 21,74 ● .140 3,56 ✔ ✔ A 10 34146 .281 7,14 .809 20,55 ● .140 3,56 ✔ ✔ A 10 35451 .281 7,14 .809 20,55 ● .170 4,32 ✔ – A 10 32952 .312 7,92 .856 21,74 ● .125 3,18 ✔ ✔ A 10 34149 .312 7,92 .856 21,74 ● .140 3,56 ✔ – A .031 0,80 M5 130014 .315 8,00 .858 21,80 ● .140 3,56 ✔ ✔ A .033 0,84 1/4 M6 32953 .469 11,91 1.090 27,69 ● .125 3,18 ✔ ✔ A 1/4 M6 34150 .469 11,91 1.090 27,69 ● .140 3,56 ✔ ✔ A .031 0,80 1/4 M6 130054 .469 11,91 1.095 27,81 ● .140 3,56 – ✔ A .033 0,84 5/16 M8 34151 .469 11,91 1.090 27,69 ● .140 3,56 ✔ ✔ A 3/8 34152 .531 13,49 1.230 31,24 ● .140 3,56 ✔ ✔ A 16 - 14 1,04 - 2,62 .033 0,84 6 M3.5 34158 .250 6,35 .715 18,16 ● .170 4,32 ✔ ✔ A 6 M3.5 34159 .343 8,71 .871 22,12 ● .170 4,32 ✔ ✔ A 8 M4 328527 .312 7,92 .825 20,96 ● .170 4,32 ✔ ✔ A 8 M4 32959 .343 8,71 .871 22,12 ● .145 3,68 ✔ ✔ A 8 M4 34160 .343 8,71 .871 22,12 ● .170 4,32 ✔ ✔ A 10 32960 .343 8,71 .871 22,12 ● .145 3,68 ✔ ✔ A 10 34161 .343 8,71 .871 22,12 ● .170 4,32 ✔ ✔ A .031 0,80 M5 130102 .343 8,70 .878 22,30 ● .193 4,90 ✔ ✔ A .033 0,84 1/4 M6 34162 .469 11,91 1.090 27,69 ● .170 4,32 ✔ ✔ A .031 0,80 M6 130126 .469 11,90 1.098 27,90 ● .193 4,90 ✔ ✔ A .033 0,84 5/16 M8 34163 .469 11,91 1.090 27,69 ● .170 4,32 ✔ ✔ A 3/8 34164 .531 13,49 1.248 31,70 ● .170 4,32 ✔ – A .031 0,80 M10 160136 .657 16,70 1.244 31,60 ● .193 4,90 – ✔ A 12 - 10 2,62 - 6,64 .042 1,07 6 M3.5 34852 .281 7,14 .953 24,21 ● .250 6,35 ✔ ✔ A 8 M4 34853 .375 9,53 1.098 27,89 ● .250 6,35 ✔ ✔ A 10 330518 .312 7,92 1.052 26,72 ● .230 5,84 ✔ – A 10 34854 .375 9,53 1.098 27,89 ● .250 6,35 ✔ ✔ A .039 1,00 M5 160292 .374 9,50 1.098 27,90 ● .252 6,40 ✔ ✔ A 1/4 M6 165035 .500 12,70 1.184 30,07 ● .267 6,78 – ✔ A .042 1,07 1/4 M6 34855 .531 13,49 1.327 33,71 ● .250 6,35 ✔ ✔ A 5/16 M8 34856 .531 13,49 1.327 33,71 ● .250 6,35 ✔ ✔ A .039 1,00 M8 160296 .500 12,70 1.185 30,10 ● .248 6,30 – ✔ A .042 1,07 3/8 34173 .593 15,06 1.421 36,09 ● .230 5,84 ✔ ✔ A .039 1,00 M10 160300 .594 15,09 1.433 36,40 ● .248 6,30 – ✔ A .042 1,07 1/2 M12 34837 .750 19,05 1.594 40,49 ● .250 6,35 ✔ ✔ A 8 6,64 - 10,50 .043 1,09 8 M4 52041 .478 12,14 1.586 40,28 ● .360 9,14 ✔ – C 10 52263 .431 10,95 1.556 39,52 ● .360 9,14 ✔ – B 10 52263-1 .431 10,95 1.576 40,03 ● .330 8,38 ✔ – B 1/4 M6 52041-1 .478 12,14 1.586 40,28 ● .360 9,14 ✔ – C te.com/products/plasti-grip

TE Connectivity PLASTI-GRIP Terminals & Splices ring tongue terminals (continued) Wire size Material Psitnu ldesnizget/h standard Width (W) length (l) Max. Wire also available in4 thickness Wire Pin Part color insulation dia. remarks aWG mm2 inch mm u.s. mm number inch mm inch mm inch mm Tape & Reel Small Pack 8 6,64 - 10,50 .043 1,09 5/16 M8 52291 .587 14,91 1.696 43,08 ● .360 9,14 ✔ – C 3/8 52291-1 .587 14,91 1.696 43,08 ● .360 9,14 ✔ – C 1/2 M12 52262-1 .875 22,23 1.860 47,24 ● .330 8,38 – – A 6 10,5 - 16,8 .048 1,22 8 M4 52042-2 .500 12,70 1.869 47,47 ● .436 11,07 ✔ – C 10 52265 .468 11,89 1.719 43,66 ● .436 11,07 ✔ ✔ B 1/4 M6 52042-1 .500 12,70 1.869 47,47 ● .436 11,07 – – C 5/16 M8 52264 .625 15,88 1.906 48,41 ● .450 11,43 ✔ – B 3/8 52264-1 .625 15,88 1.906 48,41 ● .450 11,43 ✔ – B 1/2 M12 52350 .815 20,70 1.851 47,02 ● .436 11,07 – – C 4 16,8 - 26,7 .051 1,30 10 52043-2 .546 13,87 1.948 49,48 ● .450 11,43 ✔ – B 1/4 M6 52043-3 .546 13,87 1.948 49,48 ● .450 11,43 ✔ – B 5/16 M8 52266 .679 17,25 2.014 51,16 ● .515 13,08 ✔ – B 3/8 52266-4 .679 17,25 2.014 51,16 ● .450 11,43 ✔ – B 2 26,7 - 42,4 .060 1,52 1/4 M6 52267-1 .675 17,15 2.071 52,60 ● .560 14,22 – – B 1/4 M6 52267 .675 17,15 2.071 52,60 ● .632 16,05 – – B 5/16 M8 52044-1 .711 18,06 2.089 53,06 ● .632 16,05 – – B 3/8 52044-2 .711 18,06 2.089 53,06 ● .632 16,05 – – B l W Multiple studsize ring tongue 22 - 16 0,26 - 1,65 .033 0,84 6 - 10 M3.5 - M5 54774-1 .325 8,26 .969 24,61 ● .125 3,18 ✔ – 16 - 14 1,04 - 2,62 .033 0,84 6 - 10 M3.5 - M5 54775-1 .325 8,26 .969 24,61 ● .145 3,68 ✔ – l W spades: standard spade 22 - 16 0,26 - 1,65 .031 0,79 4 M2.5 165004 .218 5,54 .784 19,91 ● .160 4,06 – ✔ .033 0,84 6 M3.5 327043 .250 6,35 .858 21,79 ● .140 3,56 ✔ ✔ 6 M3.5 320665 .297 7,54 .765 19,43 ● .140 3,56 ✔ ✔ 8 M4 34155 .375 9,53 .920 23,37 ● .140 3,56 ✔ ✔ .031 0,80 8 M4 165008 .280 7,11 .831 21,11 ● .142 3,61 ✔ ✔ .033 0,84 10 34156 .375 9,53 .920 23,37 ● .140 3,56 ✔ ✔ 16 - 14 1,04 - 2,62 .033 0,84 6 M3.5 322994 .297 7,54 .765 19,43 ● .145 3,68 ✔ ✔ 6 M3.5 34165 .385 9,78 .920 23,37 ● .170 4,32 – ✔ 8 M4 326741 .297 7,54 .765 19,43 ● .170 4,32 ✔ ✔ 8 M4 34166 .385 9,78 .920 23,37 ● .170 4,32 ✔ ✔ .031 0,81 8 M4 165012 .250 6,40 .788 20,00 ● .195 4,95 ✔ ✔ .033 0,84 10 34167 .385 9,78 .920 23,37 ● .170 4,32 ✔ ✔ .035 0,90 M5 160171 .385 9,78 .933 23,70 ● .193 4,90 – ✔ 12 - 10 2,62 - 6,64 .039 1,00 M4.5 165015 .315 8,00 1.238 31,45 ● .252 6,40 – ✔ .040 1,02 10 34176 .406 10,31 1.095 27,81 ● .230 5,84 ✔ ✔ .039 1,00 M5 165017 .530 13,46 1.307 33,19 ● .252 6,40 – ✔ .039 1,00 1/4 M6 165019 .530 13,46 1.307 33,19 ● .252 6,40 – ✔ te.com/products/plasti-grip

TE Connectivity PLASTI-GRIP Terminals & Splices l W spades: Flanged spade Wire size Material Psitnu ldesnizget/h standard Width (W) length (l) Max. Wire also available in4 thickness Wire Pin Part color insulation dia. remarks aWG mm2 inch mm u.s. mm number inch mm inch mm inch mm Tape & Reel Small Pack 22 - 16 0,26 - 1,65 .033 0,84 6 M3.5 322249 .296 7,52 .749 19,02 ● .140 3,56 ✔ ✔ 8 M4 324169 .416 10,57 .842 21,39 ● .140 3,56 ✔ ✔ 10 328516 .296 7,52 .749 19,02 ● .140 3,56 ✔ ✔ 16 - 14 1,04 - 2,62 .033 0,84 6 M3.5 324165 .294 7,47 .749 19,02 ● .170 4,32 ✔ ✔ 8 M4 53874-1 .284 7,21 .749 19,02 ● .170 4,32 ✔ – 8 M4 160212 .294 7,47 .749 19,02 ● .173 4,39 – – .031 0,79 M5 160213 .294 7,47 .749 19,02 ● .173 4,39 – ✔ 12 - 10 2,62 - 6,64 .042 1,07 6 M3.5 324581 .296 7,52 1.017 25,83 ● .230 5,84 ✔ ✔ 8 M4 324172 .416 10,57 1.017 25,83 ● .230 5,84 ✔ ✔ 10 52856 .416 10,57 1.017 25,83 ● .250 6,35 ✔ ✔ l W short spring spade 22 - 16 0,26 - 1,65 .033 0,84 4 M2.5 52947 .203 5,16 .811 20,60 ● .140 3,56 ✔ ✔ 2 5 M3 52948 .250 6,35 .811 20,60 ● .140 3,56 ✔ ✔ 2 6 M3.5 52949 .250 6,35 .811 20,60 ● .140 3,56 ✔ ✔ 2 6 M3.5 53240-1 .234 5,94 .811 20,60 ● .140 3,56 ✔ – 2 8 M4 53241-1 .244 6,20 .872 22,15 ● .140 3,56 ✔ – 2 10 53242-1 .294 7,47 .920 23,37 ● .140 3,56 ✔ – 2 16 - 14 1,04 - 2,62 .033 0,84 6 M3.5 52955 .250 6,35 .811 20,60 ● .170 4,32 ✔ ✔ 2 8 M4 53244-1 .244 6,20 .872 22,15 ● .170 4,32 ✔ ✔ 2 10 52957 .406 10,31 .920 23,37 ● .170 4,32 ✔ ✔ 2 12 - 10 2,62 - 6,64 .042 1,07 6 M3.5 52961 .250 6,35 .959 24,36 ● .200 5,08 ✔ ✔ 2 8 M4 53247-1 .312 7,92 1.052 26,72 ● .250 6,35 ✔ ✔ 2 10 52963-2 .406 10,31 1.100 27,94 ● .250 6,35 ✔ – 2 long spring spade 22 - 16 0,26 - 1,65 .033 0,84 6 M3.5 52453 .250 .945 24,00 ● .140 3,56 ✔ ✔ 2 8 M4 52454 .281 .991 25,17 ● .140 3,56 ✔ ✔ 2 10 52455 .343 1.017 25,83 ● .140 3,56 ✔ ✔ 2 16 - 14 1,04 - 2,62 .033 0,84 6 M3.5 52463 .250 .945 24,00 ● .170 4,32 ✔ – 2 8 M4 52464 .281 .991 25,17 ● .170 4,32 ✔ ✔ 2 10 52465 .343 1.017 25,83 ● .170 4,32 ✔ – 2 12 - 10 2,62 - 6,64 .042 1,07 8 M4 52474 .375 1.174 29,82 ● .200 5,08 ✔ – 2 10 52475 .375 1.219 30,96 ● .200 5,08 ✔ – 2 l W Butt splices 26 - 22 0,12 - 0,41 n.a. n.a. 321026 n.a. .620 15,75 ● .080 2,03 ✔ ✔ 22 - 16 0,26 - 1,65 n.a. n.a. 34067 n.a. 1.065 27,05 ● .120 3,05 ✔ ✔ n.a. n.a. 34070 n.a. 1.076 27,33 ● .140 3,56 ✔ ✔ n.a. n.a. 34243 n.a. 1.065 27,05 ● .170 4,32 ✔ ✔ te.com/products/plasti-grip

TE Connectivity PLASTI-GRIP Terminals & Splices Butt splices (continued) Wire size Material Psitnu ldesnizget/h standard Width (W) length (l) Max. Wire also available in4 thickness Wire Pin Part color insulation dia. remarks aWG mm2 inch mm u.s. mm number inch mm inch mm inch mm Tape & Reel Small Pack 22 - 16 0,26 - 1,65 n.a. n.a. 34203 n.a. 1.065 27,05 ● .083 x .171 2,11 x 4,34 – – 1 16 - 14 1,04 - 2,62 n.a. n.a. 34068 n.a. 1.065 27,05 ● .140 3,56 ✔ ✔ n.a. n.a. 34071 n.a. 1.065 27,05 ● .170 4,32 ✔ ✔ n.a. n.a. 35244 n.a. 1.065 27,05 ● .215 5,46 ✔ ✔ n.a. n.a. 34204 n.a. 1.065 27,05 ● .135 x .2453,43 x 6,22 ✔ ✔ 1 12 - 10 2,62 - 6,64 n.a. n.a. 34069 n.a. 1.160 29,46 ● .200 5,08 – – n.a. n.a. 34072 n.a. 1.160 29,46 ● .230 5,84 ✔ ✔ n.a. n.a. 34945 n.a. 1.160 29,46 ● .250 6,35 – – Parrallel splices 22 - 16 0,26 - 1,65 n.a. n.a. 34131 n.a. .760 19,30 ● .120 3,05 – – n.a. n.a. 34132 n.a. .760 19,30 ● .140 3,56 – ✔ 16 - 14 1,04 - 2,62 n.a. n.a. 34133 n.a. .760 19,30 ● .140 3,56 – – n.a. n.a. 34134 n.a. .760 19,30 ● .170 4,32 – ✔ 12 - 10 2,62 - 6,64 n.a. n.a. 34135 n.a. .843 21,41 ● .200 5,08 – – n.a. n.a. 34136 n.a. .870 22,10 ● .230 5,84 – ✔ l W Wire Pins (formed) 22 - 16 0,26 - 1,65 n.a. .264 6,71 165143 .071 1,80 .807 20,50 ● .146 3,71 – ✔ .390 9,91 165167 .071 1,80 .937 23,80 ● .146 3,71 – ✔ 16 - 14 1,04 - 2,62 n.a. .264 6,71 165075 .071 1,80 .815 20,70 ● .193 4,90 – ✔ .390 9,91 165171 .071 1,80 .933 23,70 ● .193 4,90 – ✔ 12 - 10 2,62 - 6,64 n.a. .390 9,91 165085 .102 2,60 1.150 29,21 ● .252 6,40 – ✔ l W Wire Pins (flat) 22 - 16 0,26 - 1,65 n.a. .319 8,10 131443 .116 2,95 .906 23,00 ● .142 3,60 – ✔ 16 - 14 1,04 - 2,62 n.a. .319 8,10 131444 .116 2,95 .906 23,00 ● .193 4,90 – ✔ 12 - 10 2,62 - 6,64 n.a. .331 8,40 131445 .165 4,20 1.157 29,40 ● .252 6,40 – ✔ l W shur Plugs 16 - 14 1,04 - 2,62 pin n.a. 324227 .156 3,96 .800 20,32 ● .193 4,90 ✔ ✔ 3 pin n.a. 324228 .180 4,57 .773 19,63 ● .193 4,90 – ✔ 3 remarks A, B, C code referring to shape of terminal, see on top of Ring Tongue Terminals 4 ✔ Standard Part Number also available in Tape & Reel and/or Small Pack chapter (page 2) – Standard Part Number is not available in Tape & Reel and/or Small Pack 1 Oval expansion For all applicable part numbers see specification 404-32020 at te.com 2 Brass per ASTM B-36 3 Receptacles only available in PIDG version. Partnumbers 165399-1 and For all remarks and additional information see customer drawing on 165429-1 are preferred www.te.com te.com/products/plasti-grip

FreQuently asKed Questions toolinG can wires be combined in Plasti-GriP terminals? commercial tooling Yes they can as long total CMA (Circular MIL Area) and insulation Most terminals (AWG22-10) can be terminated with handtool diameter fall within specifi cation. 58433-3 (58423-1 + 354940-1) or 169400 + 169404. For Butt-splices only 58433-3 and for Parallel-splices no are te Plasti-GriP terminals Mil specifi ed? commercial tooling available. No, PLASTI-GRIP terminals are not Military qualifi ed; Most PIDG and SOLISTRAND terminals are qualifi ed to SAE AS7928. For wire sizes 8 - 2 no commercial tooling available. What to choose if you need higher temperature? Premium tooling Use STRATO-THERM terminals (catalog 82011). AWG 22 - 16 47386 or 59824-1 AWG 16 - 14 47387 or 59824-1 Why can Plasti-GriP terminals handle 600 V and PidG terminals AWG 12 - 10 59239-4 or 59824-1 just 300 V? AWG 8 59974-1 + 47820 or 59974-1 + 48752-1 Because there’s no additional metallic sleeve to support the crimp AWG 6 59974-1 + 47821 or 59974-1 + 48753-1 (see picture). AWG 4 59974-1 + 47822 or 59974-1 + 48754-1 Why is there no crimpheight given for Plasti-GriP terminals? AWG 2 59974-1 + 47823 or 59974-1 + 48755-1 It is the geometry of the TE crimping tools which guarantees the perfect crimp on PLASTI-GRIP terminals. Butt Splices: Parallel Splices: AWG 26 - 22 46121 AWG 22 - 16 45449 AWG 22 - 16 45160 AWG 16 - 14 45450 AWG 16 - 14 45575-1 AWG 12 - 10 59270 AWG 12 - 10 59489 service tool AWG 22 - 10 169060-8 http://tooling.te.com/europe/handtools.asp PidG Plasti-GriP http://www.te.com For More inForMation te technical support center Internet: te.com/help USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico +52 (0) 55-1106-0800 Latin/S. America: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Part numbers in this brochure are RoHS Compliant*, unless marked otherwise. *as defi ned www.te.com/leadfree te.com © 2012 Tyco Electronics Corporation, a TE Connectivity Ltd. Company. All Rights Reserved. 6-1773465-8 CIS WR 08/2013 TE Connectivity and TE connectivity (logo) are trademarks. Other logos, product and/or company names might be trademarks of their respective owners. While TE has made every reasonable effort to ensure the accuracy of the information in this document, TE does not guarantee that it is error-free, nor does TE make any other representation, warranty or guarantee that the information is accurate, correct, reliable or current. TE reserves the right to make any adjustments to the information contained herein at any time without notice. TE expressly disclaims all implied warranties regarding the information contained herein, including, but not limited to, any implied warranties of merchantability or fi tness for a particular purpose. The dimensions in this document are for reference purposes only and are subject to change without notice. Specifi cations are subject to change without notice. Consult TE for the latest dimensions and design specifi cations.

Mouser Electronics Authorized Distributor Click to View Pricing, Inventory, Delivery & Lifecycle Information: T E Connectivity: 34158