* Please visit the product pages on our website for the most up-to-date product information T C ABLE OF ONTENTS Custom Molded Cable Assemblies and Connectors . . . . . . . . . . . . . . . . . . . . . . . . . .2 Capabilities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 Standard Connector Products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 Standard Connector Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 Micro-Con-X® Series (2 and 3 Contacts) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7 Part Number to Order & Contact Arrangement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9 Mini-Con-X® Series (2 through 8 Contacts) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11 Part Number to Order & Contact Arrangement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13 Multi-Con-X® Series (2 through 9 Contacts) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15 Part Number to Order & Contact Arrangement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17 Maxi-Con-X® Series (Up to 20 Contacts) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19 Part Number to Order & Contact Arrangement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21 Mega-Con-X® Series (Up to 31 Contacts) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23 Part Number to Order & Contact Arrangement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25 Con-X Molded Cable Assembly Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26 Con-X Current Rating Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27 Mil-E-Qual® Series (2 through 37 Contacts) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29 Contact Arrangement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30 Part Number to Order . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32 Mil-E-Qual® Molded Cable Assembly Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33 Mil-E-Qual® Current Rating Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34 Tooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34-35 Assembly Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35 ® 601 East Wildwood, Villa Park, Illinois 60181 • Telephone (630) 834-7504 • Fax (630) 834-8540 • www.conxall.com 1

* Please visit the product pages on our website for the most up-to-date product information C M C A C USTOM OLDED ABLE SSEMBLIES AND ONNECTORS ® 601 East Wildwood, Villa Park, Illinois 60181 • Telephone (630) 834-7504 • Fax (630) 834-8540 • www.conxall.com 2

* Please visit the product pages on our website for the most up-to-date product information C M C A C USTOM OLDED ABLE SSEMBLIES AND ONNECTORS Conxall History Conxall was founded in 1971 as a manufacturer of custom designed connectors and cable assemblies for the Marine and Industrial Markets. Since that time our custom designed products have become the stan- dard for many other industries and Conxall’s family of products has grown to include waterproof, water- tight and submersible connectors and assemblies. In recent years, Conxall has expanded its all plastic product lines to include metal shell, shielded connectors and cable assemblies designed to meet or exceed U.S., Canadian, and European shielding standards. Connectors Conxall was an innovator in the design of all plastic cylindrical connectors. The all plastic connector pro- vides for substantial savings in cost without sacrificing performance and quality. The all plastic connec- tor is corrosion resistant, non-conductive and withstands substantial abuse, hostile environments, and heavy impacts that would otherwise cause metal connectors to corrode, deform or become electrically conductive and thus become unusable or unsafe. Our standard lines of all plastic connectors covers a wide range of shell styles and insert configurations including the all plastic Mil-C-5015 Connector series which is intermateable with, and provides a high quality replacement for, expensive, all metal, military standard connectors. Assembly Capabilities Conxall has specialized in custom molded cable assemblies and connectors for a wide variety of appli- cations including: Industrial, Automotive, Marine, Transportation, Medical, Communication, Sensor and Factory Automation. The Conxall exclusive molded cable assembly process affords the additional advantages of reduced cost and weather tight reliability plus the added benefits of permanent and ser- vice free termination without the risk of cable pull out. Our SENSOR-LINK, Mini, Micro, and Nano style connectors and cable assemblies are NEMArated, available in shielded and standard styles and are UL and CSA certified for many applications. For additional information on SENSOR-LINK products please contact your Conxall Representative. Custom Designs Conxall remains dedicated to providing High Quality, Low Cost solutions to your interconnect problems. Our Service Teams will work with you from the initial design to the finished product to insure your com- plete satisfaction. We offer a full line of standard and weather tight connectors. But perhaps your needs are unique. If so, Conxall has the capability to create original designs to meet your needs. Our team of engineers and research and development personnel will work side by side with your staff to custom design a solution for your needs. Contact Conxall for your Interconnection Solutions. Our quick response and personalized service set Conxall apart from any other company in the industry. ® 601 East Wildwood, Villa Park, Illinois 60181 • Telephone (630) 834-7504 • Fax (630) 834-8540 • www.conxall.com 3

* Please visit the product pages on our website for the most up-to-date product information S C P TANDARD ONNECTOR RODUCTS Low-cost Standard and Weathertight Connectors for Industrial and Marine Applications. A completely indoor/outdoor connector system Style…Designed for demanding service that offers performance and reliability features although attractive and modern in appearance to of MIL-Spec connectors at the cost of a com- complement the most sophisticated equipment. mercial type product. Lightweight/Strong…50% weight savings Economical…The all molded nylon construc- over similar metal construction yet has tough, tion provides for substantial savings in cost that high-impact strength to withstand hard abuse helps hold the line on cost objectives without both indoors and outdoors. sacrificing performance. Weathertight Assemblies Standard Assemblies Optional panel connector gaskets and inter- Ideally satisfies power connections for test facial “O” ring seals maintain a weathertight instruments, calibration or measuring equip- connection for outdoor use. The non-corrosive, ment, communications systems, data processing, high impact, all molded construction is perfect entertainment devices and a wide range of non- for recreational, agricultural or on/off the road environmental applications where economy and vehicle connections. Hazards of electrical shock maintenance-free reliability are essential. are minimized in addition to resistance to hostile Especially suited to laboratory instruments, outdoor environment. Frequently specified for medical analysis devices, automotive test equip- depth sounders, metal detectors, marine/aircraft ment, computer peripherals, recording instru- electronics, boat trailers, electronic farm imple- ments, etc.… ments, food processing equipment, etc. Molded Cable Assemblies (See pages 3 & 26) Complete Facilities to Assemble and/or Mold All Connector Styles to Many Cable Constructions Permanently Molded...Cable and connectors Weathertight...This construction prevents are molded together in a choice of attractive ingress of moisture into contact areas. boot shapes to add functional improvements to Saves Time and Money...Avoids setting your product. up new production line and training personnel Accident Proof...Molded encapsulation be- plus cost of maintaining inventories. tween cable and connector prevents pull-out or breakage of internal wires for maintenance free operation. ® 601 East Wildwood, Villa Park, Illinois 60181 • Telephone (630) 834-7504 • Fax (630) 834-8540 • www.conxall.com 4

* Please visit the product pages on our website for the most up-to-date product information S C F TANDARD ONNECTOR EATURES Panel Connector mounts from behind in Locking Type coupling ring prevents acciden- round or “D” shaped hole and are securely fas- tal disconnect. Quick 90 degree connect/discon- tened with hex nut on the front of the panel. nect rotation or threaded. Standard assembly include weathertight gasket. Cable Splices and/or extension cables can be Premium Quality The standard screw- easily made using the cable to cable connectors. machine socket contact has premium design fea- Unassembled Cable Connectors without tures at low cost. The closed entry prevents mold-on cables are available. This option pro- probe damage or accidental loss of spring reten- vides for field installation or replacement ser- tion due to misaligned or bent pins. vice on existing cable assemblies. Reverse Contact Options are available pro- viding pin or socket contacts in all styles. Dimensions and Specifications are for ref- Electrical Rating Tables are for reference erence only and may change without notice only and are based on continuous current carry- where it does not affect form, fit or function. ing capacity of the connector with all contacts carrying current. Packaging and Warranty Packaging Connectors: Standard Con-X series components are packaged unassembled and individually bulk packed. Kitted packaging, one complete connector per bag, available upon request for an additional cost. Mil-E-Qual components are assembled and indi- vidually kitted in plastic bags. Cable Assemblies: Assemblies less than 3 ft., including connector head, are bundled and boxed. Assemblies over 3 ft., including connector head, are coiled, secured with cable tie and boxed. Warranty CONXALLCorp. manufactures the finest quality product available to the marketplace. However, these products are intended to be used in accordance with the specifications described in this catalog. Any use or application that deviates from the stated operating specifications is not recommended and may be unsafe. Alimited warranty applies to all CONXALLCorp. products. Except for obligations specifically assumed by CONXALLCorp. under warranty, CONXALLCorp. will not be liable for any loss, damage, cost of repairs, incidental or consequential damages of any kind whether or not based upon expressed or implied warranty, contract, negligence, or strict liability arising in connection with the design, manufac- ture, sale, use or repair of the products. ® 601 East Wildwood, Villa Park, Illinois 60181 • Telephone (630) 834-7504 • Fax (630) 834-8540 • www.conxall.com 5

* Please visit the product pages on our website for the most up-to-date product information M -C -X® F I C ICRO ON IELD NSTALLABLE ONNECTORS Cable Pin Panel Mount P/C Tail Panel Mount 1628X-XPG-XXX 1728X-XXG-XXX 172XX-XXG-XXX Matching Mates: Matching Mates: Matching Mates: •Cable-Cable •Cable Pin •Cable Pin 1828X-XSG-XXX 1628X-XPG-XXX 1628X-XPG-XXX •Panel •Cable Socket •Cable Socket 172XX-XSG-XXX 1628X-XSG-XXX 1628X-XSG-XXX Cable Socket Cable to Cable Dust Cap 1628X-XSG-XXX 1828X-XXG-XXX 16295 Matching Mates: Matching Mates: •Cable-Cable •Cable Pin 1828X-XPG-XXX 1628X-XPG-XXX •Panel •Cable Socket 172XX-XPG-XXX 1628X-XSG-XXX Molded Cable Assemblies (See pages 3 & 26) Cable End Cable to Cable Right Angle ® 601 East Wildwood, Villa Park, Illinois 60181 • Telephone (630) 834-7504 • Fax (630) 834-8540 • www.conxall.com 6

* Please visit the product pages on our website for the most up-to-date product information M -C -X® F I C ICRO ON IELD NSTALLABLE ONNECTORS Dimensions (Dimensions in brackets are in millimeters) Molded Cable Assemblies (See pages 3 & 26) 1.030 [26.2] 1.470 [37.3] 1.470 [37.3] 1.100 [27.9] CABLE END ASSEMBLY CABLE TO CABLE ASSEMBLY CABLE END ASSEMBLY STRAIGHT BOOT STRAIGHT BOOT 90º BOOT 0.280 [7.1] MAX. CABLE O.D. 0.280 [7.1] MAX. CABLE O.D. 0.280 [7.1] MAX. CABLE O.D. ® 601 East Wildwood, Villa Park, Illinois 60181 • Telephone (630) 834-7504 • Fax (630) 834-8540 • www.conxall.com 7

* Please visit the product pages on our website for the most up-to-date product information M -C -X® F I C ICRO ON IELD NSTALLABLE ONNECTORS Part Number to Order XX X XX-XXG-3XX Connector Type: Grommet Code – 16- Cable End Cable O.D. Range: 17- Panel Mount 11 - .09 - .14 (2.3-3.5) Back Shell 18- Cable to Cable 15- .15 - .17 (3.8-4.3) Style 3 18- .18 - .20 (4.6-5.1) Contact Size: 2- #20 Back Shell Style: 3 - Weathertight Grommet Grip/Seal & (1) interfacial Contact Style: “O” Ring 80- Crimp (Supplied loose) 81- P/C Tail .187" (4.7) (Supplied assembled) 300- Panel mount with hex nut 82- Solder Cup (Supplied assembled) & gasket 91- P/C Tail .280" (7.1) (Supplied assembled)* 3ES-300 with Epoxy 92- P/C Tail .335" (8.5) (Supplied assembled)* Number of Contacts: 2or3 Type of Contact: P- Pin S- Socket Contact Plating: G- Gold over Nickel (Standard) *Available in #20 size contact only. Consult factory foroptional threaded coupling. Consult factory foryourcustom design cable assemblies and connectors. (See pages 3 & 26) Contact Arrangements Contact arrangements shown are wiring view of cable end pins/sockets. Key/keyway shown for orientation only. For higher density patterns, consult factory. ® 601 East Wildwood, Villa Park, Illinois 60181 • Telephone (630) 834-7504 • Fax (630) 834-8540 • www.conxall.com 8

* Please visit the product pages on our website for the most up-to-date product information M -C -X® F I C ICRO ON IELD NSTALLABLE ONNECTORS Specifications Typical Specifications Manufacturers Identifications Micro-Con-X® Description Field Installable Connector & Custom Cable Assemblies Rating 3.0 thru 7.5A, 600V Conductor Size 20 thru 24 AWG Configuration 2 & 3 #20 Contacts Certification ULRecognized File #E150822 - 250V CSACertified File #181200 - 600V Material Specifications Cable Pin/Socket Backshell (Non-Removable Snap Lock) Nylon, ULRecognized, Black Grommet Santoprene Rubber, Black Coupling Ring Nylon, ULRecognized, Black Contacts Brass, Gold over Nickel Connector Body Nylon, ULRecognized, Black O-Ring Neoprene Rubber, Black Cable to Cable Backshell (Non-Removable Snap Lock) Nylon, ULRecognized, Black Grommet Santoprene Rubber, Black Contacts Brass, Gold over Nickel Connector Body Nylon, ULRecognized, Black Panel Mount Contacts Brass, Gold over Nickel Panel Body Nylon, ULRecognized, Black Gasket Neoprene Rubber, Black Hex Nut Nylon, ULRecognized, Black Optional Dust Cap Santoprene Rubber, Black (Part No. 16295) Gasket, O-Ring, & Grommet materials are suitable for -40ºC to +90ºC (-40ºF to +194ºF). Consult factory for higher temperature requirements. Mechanical Specifications Durability Minimum 300 mate/unmate cycles without mechanical or electrical failure Vibration Coupling rings have overriding locking feature to prevent loosening or separation of connector Hex Nut Torque All series hex nut to withstand 10-12 inch/lb tightening torque. Electrical Specifications Voltage 600 V Current See Electrical Current Rating Chart (Page 27) Environmental Specifications Temperature Rating -40ºC to +115ºC (-40ºF to +239°F) Corrosion 300 Hr salt spray contacts Weathertight Consult factory with specific application Molded Cable Assemblies (See Pages 3 & 26) Watertight NEMA6P, 13: IEC IP67 ® 601 East Wildwood, Villa Park, Illinois 60181 • Telephone (630) 834-7504 • Fax (630) 834-8540 • www.conxall.com 9

* Please visit the product pages on our website for the most up-to-date product information M -C -X® F I C INI ON IELD NSTALLABLE ONNECTORS Cable Pin Panel Mount P/C Tail Panel Mount 6X8X-XPG-XXX 7X8X-XXG-XXX 7XXX-XXG-XXX Matching Mates: Matching Mates: Matching Mates: •Cable-Cable •Cable Pin •Cable Pin 8X8X-XSG-XXX 6X8X-XPG-XXX 6X8X-XPG-XXX •Panel •Cable Socket •Cable Socket 7XXX-XSG-XXX 6X8X-XSG-XXX 6X8X-XSG-XXX Cable Socket Cable to Cable Dust Cap 6X8X-XSG-XXX 8X8X-XXG-XXX 6295 Matching Mates: Matching Mates: •Cable-Cable •Cable Pin 8X8X-XPG-XXX 6X8X-XPG-XXX •Panel •Cable Socket 7XXX-XPG-XXX 6X8X-XSG-XXX Winged Coupling Ring W/6482 Molded Cable Assemblies (See pages 3 & 26) Cable End Cable to Cable Right Angle ® 601 East Wildwood, Villa Park, Illinois 60181 • Telephone (630) 834-7504 • Fax (630) 834-8540 • www.conxall.com 10

* Please visit the product pages on our website for the most up-to-date product information M -C -X® F I C INI ON IELD NSTALLABLE ONNECTORS Dimensions (Dimensions in brackets are in millimeters) Molded Cable Assemblies (See pages 3 & 26) ® 601 East Wildwood, Villa Park, Illinois 60181 • Telephone (630) 834-7504 • Fax (630) 834-8540 • www.conxall.com 11

* Please visit the product pages on our website for the most up-to-date product information M -C -X® F I C INI ON IELD NSTALLABLE ONNECTORS Part Number to Order X X XX-XXG-XXX Connector Type: Grommet Code – 6- Cable End Cable O.D. Range: 7- Panel Mount 11 - .09 - .14 (2.3 - 3.5) 8- Cable to Cable Back Shell 15- .15 - .17 (3.8 - 4.3) Style 3 18- .18 - .20 (4.6 - 5.1) 21- .21 - .23 (5.3 - 5.8) Contact Size: 2- #20 (2-8 Contacts) 13- .13 - .15 (3.3 - 3.8) 3- #16 (2-5 Contacts) Back Shell 16- .16 - .18 (4.1 - 4.6) Style 5 19- .19 - .21 (4.8 - 5.3) Contact Style: 22- .22 - .25 (5.6 - 6.3) 80- Crimp (Supplied loose) 81- P/C Tail .187" (4.7) (Supplied assembled) Back Shell Style: 82- Solder Cup (Supplied assembled) 3 Weathertight grommet grip/ 91- P/C Tail .280" (7.1) (Supplied assembled)* seal & (1) interfacial “O” ring. 92- P/C Tail .335" (8.5) (Supplied assembled)* 3DC- Daisy chain grommet with 3 I.D.s. (.125, .188 & .250) Number of Contacts: 5 Long back shell with extended 2, 3, 4, 5, 6, 7&8 grommet & cable grip. Use with crimp or solder. Type of Contact: P- Pin 300 - Panel mount with hex nut & S- Socket gasket. 3ES - 300 with Epoxy Contact Plating: G- Gold over Nickel (Standard) *Available in #20 size contact only. Consult factory foroptional threaded coupling. Consult factory foryourcustom design cable assemblies and connectors. (See pages 3 & 26) Contact Arrangements Contact arrangements shown are wiring view of cable end pins/sockets. Key/keyway shown for orientation only. *Available in connector types: cable end socket, panel mount pin, and cable to cable pin styles only. ® 601 East Wildwood, Villa Park, Illinois 60181 • Telephone (630) 834-7504 • Fax (630) 834-8540 • www.conxall.com 12

* Please visit the product pages on our website for the most up-to-date product information M -C -X® F I C INI ON IELD NSTALLABLE ONNECTORS Specifications Typical Specifications Manufacturers Identifications Mini-Con-X® Description Field Installable Connector & Custom Cable Assemblies Rating 4.8 thru 13.0A, 600V Conductor Size #16 contacts, 16 thru 18 AWG #20 contacts, 20 thru 24 AWG Configuration 2 thru 5 #16 Contacts or 2 thru 8 #20 Contacts Certification ULRecognized File #E150822 - 250V CSACertified File #181200 - 600V Material Specifications Cable Pin/Socket Backshell (Removable Twist Lock) Nylon, ULRecognized, Black Grommet Santoprene Rubber, Black Coupling Ring Nylon, ULRecognized, Black Contacts Brass, Gold over Nickel Connector Body Nylon, ULRecognized, Black O-Ring Neoprene Rubber, Black Optional Long Backshell (Removable Twist Lock) Nylon, ULRecognized, Black (Style #5) Winged Coupling Ring Nylon, ULRecognized, Black (W/6482) Cable to Cable Backshell (Removable Twist Lock) Nylon, ULRecognized, Black Grommet Santoprene Rubber, Black Contacts Brass, Gold over Nickel Connector Body Nylon, ULRecognized, Black Panel Mount Contacts Brass, Gold over Nickel Panel Body Nylon, ULRecognized, Black Gasket Neoprene Rubber, Black Hex Nut Nylon, ULRecognized, Black Optional Dust Cap Santoprene Rubber, Black (Part No. 6295) Gasket, O-Ring, & Grommet materials are suitable for -40ºC to +90ºC (-40ºF to +194ºF). Consult factory for higher temperature requirements. Mechanical Specifications Durability Minimum 300 mate/unmate cycles without mechanical or electrical failure Vibration Coupling rings have overriding locking feature to prevent loosening or separation of connector Hex Nut Torque All series hex nut to withstand 10-12 inch/lb tightening torque. Electrical Specifications Voltage 600 V Current See Electrical Current Rating Chart (Page 27) Environmental Specifications Temperature Rating -40ºC to +115ºC (-40ºF to +239ºF) Corrosion 300 Hr salt spray contacts Weathertight Consult factory with specific application Molded Cable Assemblies (See Pages 3 & 26) Watertight NEMA6P, 13: IEC IP67 ® 601 East Wildwood, Villa Park, Illinois 60181 • Telephone (630) 834-7504 • Fax (630) 834-8540 • www.conxall.com 13

* Please visit the product pages on our website for the most up-to-date product information M -C -X® F I C ULTI ON IELD NSTALLABLE ONNECTORS Cable Pin Panel Mount P/C Tail Panel Mount 3X8X-XPG-XXX 4X8X-XXG-XXX 4XXX-XXG-XXX Matching Mates: Matching Mates: Matching Mates: •Cable-Cable •Cable Pin •Cable Pin 5X8X-XSG-XXX 3X8X-XPG-XXX 3X8X-XPG-XXX •Panel •Cable Socket •Cable Socket 4XXX-XSG-XXX 3X8X-XSG-XXX 3X8X-XSG-XXX Cable Socket Cable to Cable Mechanical Back Shell 3X8X-XSG-XXX 5X8X-XXG-XXX (Style #5) Matching Mates: Matching Mates: •Cable-Cable •Cable Pin 5X8X-XPG-XXX 3X8X-XPG-XXX •Panel •Cable Socket 4XXX-XPG-XXX 3X8X-XSG-XXX Square Flange Square Flange Dust Cap Winged Coupling Ring Adapter Gasket 4295 W/4482 4296 4297 Molded Cable Assemblies (See pages 3 & 26) Cable End Cable to Cable Right Angle ® 601 East Wildwood, Villa Park, Illinois 60181 • Telephone (630) 834-7504 • Fax (630) 834-8540 • www.conxall.com 14

* Please visit the product pages on our website for the most up-to-date product information M -C -X® F I C ULTI ON IELD NSTALLABLE ONNECTORS Dimensions (Dimensions in brackets are in millimeters) Molded Cable Assemblies (See pages 3 & 26) ® 601 East Wildwood, Villa Park, Illinois 60181 • Telephone (630) 834-7504 • Fax (630) 834-8540 • www.conxall.com 15

* Please visit the product pages on our website for the most up-to-date product information M -C -X® F I C ULTI ON IELD NSTALLABLE ONNECTORS Part Number to Order X X XX-X XG-XXX Connector Type: Grommet Code – 3- Cable End Cable O.D. Range: 4- Panel Mount 15- .15 -.17 (3.8-4.3) 5- Cable to Cable 18- .18 -.20 (4.6-5.1) Back Shell 21- .21 -.23 (5.3-5.8) Style 24- .24 -.27 (6.1-6.8) Contact Size: 3 or 5 28- .28 -.29 (7.1-7.4) 1- #12 (2-4 Contacts) 30- .30 -.32 (7.6-8.1) 2- #20 (4-9 Contacts) 3- #16 (4-6 Contacts) Back Shell Style: 3 Weathertight grommet Contact Style: grip/seal & (1) interfacial 80- Crimp (Supplied loose) “O”ring. 81- P/C Tail .187" (4.7) (Supplied assembled) 3DC- Daisy chain grommet with 3 82- Solder Cup (Supplied assembled) I.D.s (.125, .188 & .250) 91- P/C Tail .280" (7.1) (Supplied assembled)* 5 Mechanical screw-down 92- P/C Tail .335" (8.5) (Supplied assembled)* cable clamp with grommet seal. Number of Contacts: 2, 3, 4, 5, 6, 7, 8&9 300 - Panel mount with hex nut & gasket. Type of Contact: 3ES - 300 with Epoxy (Panel P- Pin Mount Only) S- Socket Contact Plating: G- Gold over Nickel (Standard) EMI/RFI shielded assemblies available - consult factory. *Available in #20 size contact only. Consult factory foroptional threaded coupling. Consult factory foryourcustom design cable assemblies and connectors. (See pages 3 & 26) Contact Arrangements Contact arrangements shown are wiring view of cable end pins/sockets. Key/keyway shown for orientation only. *Available in connector types: cable end socket, panel mount pin, and cable to cable pin styles only. ® 601 East Wildwood, Villa Park, Illinois 60181 • Telephone (630) 834-7504 • Fax (630) 834-8540 • www.conxall.com 16

* Please visit the product pages on our website for the most up-to-date product information M -C -X® F I C ULTI ON IELD NSTALLABLE ONNECTORS Specifications Typical Specifications Manufacturers Identifications Multi-Con-X® Description Field Installable Connector & Custom Cable Assemblies Rating 1.95 thru 23.0A, 600V Conductor Size #12 Contacts, 12 thru 14 AWG #16 Contacts, 16 thru 18 AWG #20 Contacts, 20 thru 24 AWG Configuration 2 thru 4 #12 Contacts 4 thru 6 #16 Contacts 4 thru 9 #20 Contacts Certification ULRecognized File #E150822 - 250V CSACertified File #181200 - 600V Material Specifications Cable Pin/Socket Backshell (Threaded) Nylon, ULRecognized, Black (Style #3) Grommet Santoprene Rubber, Black Coupling Ring Nylon, ULRecognized, Black Contacts Brass, Gold over Nickel Connector Body Nylon, ULRecognized, Black O-Ring NeopreneRubber, Black Sleeve Nylon, ULRecognized, Black Cable to Cable Backshell (Threaded) Nylon, ULRecognized, Black (Style #3) Grommet Santoprene, Rubber, Black Contacts Brass, Gold over Nickel Connector Body Nylon, ULRecognized, Black Optional Long Backshell (Threaded) Nylon, ULRecognized, Black (Style #3 with solder contacts) Winged Coupling Ring Nylon, ULRecognized, Black (W/4482) Mechanical Backshell (Threaded) Nylon, ULRecognized, Black (Style #5) – Strap Nylon, ULRecognized, Black – Screws Stainless Steel Panel Mount Contacts Brass, Gold over Nickel Panel Body Nylon, ULRecognized, Black Gasket NeopreneRubber, Black Hex Nut Nylon, ULRecognized, Black Optional Dust Cap Santoprene Rubber, Black (Part No. 4295) Square Flange Adapter Nylon, ULRecognized, Black (Part No. 4296) Square Flange Adapter Gasket NeopreneRubber, Black (Part No. 4297) Gasket, O-Ring, & Grommet materials are suitable for -40ºC to +90ºC (-40ºF to +194ºF). Consult factory for higher temperature requirements. Mechanical Specifications Durability Minimum 300 mate/unmate cycles without mechanical or electrical failure Vibration Coupling rings have overriding locking feature to prevent loosening or separation of connector Hex Nut Torque All series hex nut to withstand 10-12 inch/lb tightening torque. Electrical Specifications Voltage 600 V Current See Electrical Current Rating Chart (Page 27) Environmental Specifications Temperature Rating -40ºC to +115ºC (-40ºF to +239ºF) Corrosion 300 Hr salt spray contacts Weathertight Consult factory with specific application Molded Cable Assemblies (See Pages 3 & 26) Watertight NEMA6P, 13: IEC IP67 ® 601 East Wildwood, Villa Park, Illinois 60181 • Telephone (630) 834-7504 • Fax (630) 834-8540 • www.conxall.com 17

* Please visit the product pages on our website for the most up-to-date product information M -C -X® F I C AXI ON IELD NSTALLABLE ONNECTORS Cable Pin Panel Mount P/C Tail Panel Mount 13X8X-XXPG-XXX 14X8X-XXXG-XXX 14XXX-XXXG-XXX Matching Mates: Matching Mates: Matching Mates: •Cable-Cable •Cable Pin •Cable Pin 15X8X-XXSG-XXX 13X8X-XXPG-XXX 13X8X-XXPG-XXX •Panel •Cable Socket •Cable Socket 14XXX-XXSG-XXX 13X8X-XXSG-XXX 13X8X-XXSG-XXX Cable Socket Cable to Cable Winged Coupling Ring 13X8X-XXSG-XXX 15X8X-XXXG-XXX W/14482 Matching Mates: Matching Mates: •Cable-Cable •Cable Pin 15X8X-XXPG-XXX 13X8X-XXPG-XXX •Panel •Cable Socket 14XXX-XXPG-XXX 13X8X-XXSG-XXX Dust Cap 14295 Molded Cable Assemblies (See pages 3 & 26) Cable End Cable to Cable Right Angle ® 601 East Wildwood, Villa Park, Illinois 60181 • Telephone (630) 834-7504 • Fax (630) 834-8540 • www.conxall.com 18

* Please visit the product pages on our website for the most up-to-date product information M -C -X® F I C AXI ON IELD NSTALLABLE ONNECTORS Dimensions (Dimensions in brackets are in millimeters) Molded Cable Assemblies (See pages 3 & 26) ® 601 East Wildwood, Villa Park, Illinois 60181 • Telephone (630) 834-7504 • Fax (630) 834-8540 • www.conxall.com 19

* Please visit the product pages on our website for the most up-to-date product information M -C -X® F I C AXI ON IELD NSTALLABLE ONNECTORS Part Number to Order XX X XX-XX XG-3XX Connector Type: Grommet Code – 13- Cable End Cable O.D. Range: 14- Panel Mount Back 21- .21 -.25 (5.3-6.3) 15- Cable to Cable Shell 26- .26 -.30 (6.6-7.6) Style 3 31- .31 -.38 (7.8-9.6) Contact Size: 1- #12 (7 Contacts) Back Shell Style: 2- #20 (18 & 20 Contacts) 3 Mechanical screw-down 3- #16 (10 Contacts) cable clamp with grommet seal and (1) interfacial “O” ring for cable end. Contact Style: 80- Crimp (Supplied loose) 300- Panel mount with hex nut & 81- P/C Tail .187” (4.7) (Supplied assembled) gasket. 82- Solder Cup (Supplied assembled) 3ES-300 with Epoxy 91- P/C Tail .280” (7.1) (Supplied assembled)* 92- P/C Tail .335” (8.5) (Supplied assembled)* Number of Contacts: 7, 10, 18&20 Type of Contact: P- Pin S- Socket Contact Plating: G- Gold over Nickel (Standard) EMI/RFI shielded assemblies available - consult factory. *Available in #20 size contact only. Consult factory foroptional threaded coupling. Consult factory foryourcustom design cable assemblies and connectors. (See pages 3 & 26) Contact Arrangements Contact arrangements shown are wiring view of cable end pins/sockets. Key/keyway shown for orientation only. *Available in connector types: cable end socket, panel mount pin styles only. ® 601 East Wildwood, Villa Park, Illinois 60181 • Telephone (630) 834-7504 • Fax (630) 834-8540 • www.conxall.com 20

* Please visit the product pages on our website for the most up-to-date product information M -C -X® F I C AXI ON IELD NSTALLABLE ONNECTORS Specifications Typical Specifications Manufacturers Identifications Maxi-Con-X® Description Field Installable Connector & Custom Cable Assemblies Rating 1.35 thru 23.0A, 600V Conductor Size #12 Contacts, 12 thru 14 AWG #16 Contacts, 16 thru 18 AWG #20 Contacts, 20 thru 24 AWG Configuration 7 - #12 Contacts 10 - #16 Contacts 18 - #20 Contacts 20 - #20 Contacts Certification ULRecognized File #E150822 - 250V CSACertified File #181200 - 600V Material Specifications Cable Pin/Socket Mechanical Backshell (Threaded) Nylon, ULRecognized, Black Strap Nylon, ULRecognized, Black Screws Stainless Steel Grommet Santoprene Rubber, Black Coupling Ring Nylon, ULRecognized, Black Contacts Brass, Gold over Nickel Connector Body Nylon, ULRecognized, Black O-Ring NeopreneRubber, Black Optional Winged Coupling Ring Nylon, ULRecognized, Black (W/14482) Cable to Cable Mechanical Backshell (Threaded) Nylon, ULRecognized, Black Grommet Santoprene Rubber, Black Strap Nylon, ULRecognized, Black Screws Stainless Steel Contacts Brass, Gold over Nickel Connector Body Nylon, ULRecognized, Black Panel Mount Contacts Brass, Gold over Nickel Panel Body Nylon, ULRecognized, Black Gasket NeopreneRubber, Black Hex Nut Nylon, ULRecognized, Black Optional Dust Cap Santoprene Rubber, Black (Part No. 14295) Gasket, O-Ring, & Grommet materials are suitable for -40ºC to +90ºC (-40ºF to +194ºF). Consult factory for higher temperature requirements. Mechanical Specifications Durability Minimum 300 mate/unmate cycles without mechanical or electrical failure Vibration Coupling rings have overriding locking feature to prevent loosening or separation of connector Hex Nut Torque All series hex nut to withstand 10-12 inch/lb tightening torque Electrical Specifications Voltage 600 V Current See Electrical Current Rating Chart (Page 27) Environmental Specifications Temperature Rating -40ºC to +115ºC (-40ºF to +239ºF) Corrosion 300 Hr salt spray contacts Weathertight Consult factory with specific application Molded Cable Assemblies (See Pages 3 & 26) Watertight NEMA6P, 13: IEC IP67 ® 601 East Wildwood, Villa Park, Illinois 60181 • Telephone (630) 834-7504 • Fax (630) 834-8540 • www.conxall.com 21

* Please visit the product pages on our website for the most up-to-date product information M -C -X® F I C EGA ON IELD NSTALLABLE ONNECTORS Panel Mount 24XXX-XXXG-XXX Cable Pin Matching Mates: 23X8X-XXPG-XXX •Cable Pin Matching Mate: 23X8X-XXPG-XXX •Panel •Cable Socket 24XXX-XXSG-XXX 23X8X-XXSG-XXX Cable Socket 23X8X-XXSG-XXX P/C Tail Panel Mount Matching Mate: 24XXX-XXXG-XXX •Panel Matching Mates: 24XXX-XXPG-XXX •Cable Pin 23X8X-XXPG-XXX •Cable Socket 23X8X-XXSG-XXX Dustcap 24295 Molded Cable Assemblies (See pages 3 & 26) Cable End Right Angle ® 601 East Wildwood, Villa Park, Illinois 60181 • Telephone (630) 834-7504 • Fax (630) 834-8540 • www.conxall.com 22

* Please visit the product pages on our website for the most up-to-date product information M -C -X® F I C EGA ON IELD NSTALLABLE ONNECTORS Quick Connect Type Threaded Type Dimensions (Dimensions in brackets are in millimeters) Single Key Receptacle Plug 5 Key Receptacle Plug w/Pin w/Socket w/Pin w/Socket 5 Key Receptacle Plug w/Socket w/Pin Panel Cutout 1.140 [28.9] 1.170 [29.7] ±0.003 [±0.1] Molded Cable Assemblies (See pages 3 & 26) ® 601 East Wildwood, Villa Park, Illinois 60181 • Telephone (630) 834-7504 • Fax (630) 834-8540 • www.conxall.com 23

* Please visit the product pages on our website for the most up-to-date product information M -C -X® F I C EGA ON IELD NSTALLABLE ONNECTORS Part Number to Order XX X XX-XX XG-T3XX Connector Type: Grommet Code – Back 23- Cable End Cable O.D. Range: Shell 24- Panel Mount 50-.51 - .56 (12.9 - 14.2) Style 3 Contact Size: Back Shell Style: 2- #20 3 Mechanical screw-down cable clamp with grommet seal and (1) interfacial “O” ring for cable end. Contact Style: 80- Crimp (Supplied loose) 300- Panel mount with hex nut 81- P/C Tail .187" (4.7) (Supplied assembled) & gasket. 82- Solder Cup (Supplied assembled) 3ES- 300 with Epoxy 91- P/C Tail .280" (7.1) (Supplied assembled)* 92- P/C Tail .335" (8.5) (Supplied assembled)* Coupling Type Blank- Twist Lock Number of Contacts: T- Threaded 31 Type of Contact: P- Pin S- Socket Contact Plating: G- Gold over Nickel (Standard) *Available in #20 size contact only. Consult factory foryourcustom design cable assemblies and connectors. (See pages 3 & 26) Contact Arrangements 31-#20 31-#20 31-#20 Quick Connect Type Quick Connect Type Threaded Type (5 Key) (Single Key) (5 Key) Cable End w/Pins Cable End w/Socket Cable End w/Socket Contact arrangements shown are wiring view of cable end pins/sockets. Key/keyway shown for orientation only. ® 601 East Wildwood, Villa Park, Illinois 60181 • Telephone (630) 834-7504 • Fax (630) 834-8540 • www.conxall.com 24

* Please visit the product pages on our website for the most up-to-date product information M -C -X® F I C EGA ON IELD NSTALLABLE ONNECTORS Specifications Typical Specifications Manufacturers Identifications Mega-Con-X® Description Field Installable Connector & Custom Cable Assemblies Rating 0.9 thru 2.3A, 600V Conductor Size 20 thru 24 AWG Configuration 31 - #20 Contacts Certification ULRecognized File #E150822 - 250V CSACertified File #181200 - 600V Material Specifications Cable Pin/Socket Mechanical Backshell (Threaded) Nylon, ULRecognized, Black Strap Nylon, ULRecognized, Black Screws Stainless Steel Grommet Santoprene Rubber, Black Coupling Ring Nylon, ULRecognized, Black Contacts Brass, Gold over Nickel Connector Body Nylon, ULRecognized, Black O-Ring Neoprene Rubber, Black Panel Mount Contacts Brass, Gold over Nickel Panel Body Nylon, ULRecognized, Black Gasket Neoprene Rubber, Black Hex Nut Nylon, ULRecognized, Black Gasket, O-Ring, & Grommet materials are suitable for -40ºC to +90ºC (-40ºF to +194ºF). Consult factory for higher temperature requirements. Mechanical Specifications Durability Minimum 300 mate/unmate cycles without mechanical or electrical failure Vibration Coupling rings have overriding locking feature to prevent loosening or separation of connector Hex Nut Torque All series hex nut to withstand 10-12 inch/lb tightening torque Electrical Specifications Voltage 600V Current See Electrical Current Rating Chart (Page 27) Environmental Specifications Temperature Rating -40ºC to +115ºC (-40ºF to +239ºF) Corrosion 300 Hr salt spray contacts Weathertight Consult factory with specific application Molded Cable Assemblies (See Pages 3 & 26) Watertight NEMA6P, 13: IEC IP67 ® 601 East Wildwood, Villa Park, Illinois 60181 • Telephone (630) 834-7504 • Fax (630) 834-8540 • www.conxall.com 25

* Please visit the product pages on our website for the most up-to-date product information C -X M C A C L ON OLDED ABLE SSEMBLY HECK IST Company Name: Customer Name: Address: City State: Zip: Phone: Fax: Website: E-mail: Annual Usage Quantity: Monthly Usage Quantity: Does the assembly need to be RoHS compliant? Yes: No: Cable Vendor and Part Number (if available): Cable Outer Jacket - Color: Material: OD: Number of Conductors: Conductor AWG: Stranding: Conductor Colors: Is there a drain wire? Is the drain wire terminated? *If the drain wire is terminated, be sure to indicate where on pin-out diagram. Is the cable shielded? How? Foil Braid % *If the shield is braided, be sure to indicate where on the pin-out diagram. Will the Customer supply the cable for production? Cable Cut Length: Overall Assembly Length: Does the Cable Assembly have Environmental Requirements? If yes, please list them: Must overmold have a moisture bond to the cable’s outer jacket? Is the Cable Assembly: Single ended: Double Ended: Do the connectors need to be shielded? If yes, do they need to be: 180º shield: OR Shield thru pin: End “A” Connector Part Number: Right Angle? End “B”, will that end need processing? If yes, indicate below: Outer jacket strip length: Inner Conductor strip length: Tinned? Does end “B” have any special inclusions? If yes, please list them: Note: Please submit a diagram of the color code pin-out, showing which conductors are wired to which pin position. Be sure to show drain and shield terminations, if needed. Indicate empty pins or spaces to be molded closed where required. If a drawing assembly is available, please send it also. ® 601 East Wildwood, Villa Park, Illinois 60181 • Telephone (630) 834-7504 • Fax (630) 834-8540 • www.conxall.com 26

* Please visit the product pages on our website for the most up-to-date product information C -X E C R C ON LECTRICAL URRENT ATING HART C & C A FOR ONNECTORS ABLE SSEMBLIES CONTACT NUMBER of CONDUCTOR SIZE SIZE - AWG CONDUCTORS CURRENT RATING #12 1 through 7 23.0A 1 through 3 17.0A #12 #14 4 through 6 12.75A 7 through 9 11.0A 1 through 3 13.0A #16 4 through 6 9.75A 7 8.45A #16 1 through 10 13.0A 11 and 12 7.5A #16 #18 1 through 3 10.0A 4 through 12 7.5A 1 through 3 7.5A #18 4 through 20 5.6A 21 through 31 2.3A #20 1 through 3 7.5A #20 4 through 20 5.6A 21 through 31 2.3A ® 601 East Wildwood, Villa Park, Illinois 60181 • Telephone (630) 834-7504 • Fax (630) 834-8540 • www.conxall.com 27

* Please visit the product pages on our website for the most up-to-date product information MIL-E-QUAL® E MIL-C-5015 QUIVALENT TO Cable Socket Box Receptacle Pin CXX 3106A XXXX XX S XXX CXX 3102A XXXX XX P XXX Cable Pin Box Receptacle Socket CXX 3106A XXXX XX P XXX CXX 3102A XXXX XX S XXX Cable Cap Receptacle Cap 4XX96 4XX95 Molded Cable Assemblies (See pages 3 & 33) Cable Pin ® 601 East Wildwood, Villa Park, Illinois 60181 • Telephone (630) 834-7504 • Fax (630) 834-8540 • www.conxall.com 28

* Please visit the product pages on our website for the most up-to-date product information MIL-E-QUAL® E MIL-C-5015 QUIVALENT TO ® 601 East Wildwood, Villa Park, Illinois 60181 • Telephone (630) 834-7504 • Fax (630) 834-8540 • www.conxall.com 29

* Please visit the product pages on our website for the most up-to-date product information MIL-E-QUAL® E MIL-C-5015 QUIVALENT TO Contact Arrangements Contact Arrangements shown are mating view of pin insert (socket opposite). Unless otherwise specified, arrangements are per MIL-STD-1651A. for alternate key positions, consult factory. *Available in connector types: cable end socket, panel mount pin styles only. ® 601 East Wildwood, Villa Park, Illinois 60181 • Telephone (630) 834-7504 • Fax (630) 834-8540 • www.conxall.com 30

* Please visit the product pages on our website for the most up-to-date product information MIL-E-QUAL® E MIL-C-5015 QUIVALENT TO Part Number to Order CX X 310XA XXXX XX X XXX CONXALL Deviations Molded Equivalent -300 Weathertight to MIL-C-5015 Option adds: “O” Ring for plug (3106A) Contact Style Rubber Gasket S- Solder for receptacle C- Crimp (3102A) -010 Receptacle with (4) Shell Type mounting hole rein- (See Note 1) forcement bosses. 3101A Cable Receptacle (in-line) Consult factory for (See Note 3) availability. 3102A Box Receptacle -310 Same as -010 except 3106A Straight Plug (See Note 2) with rubber gasket. Contacts P- Pin S- Socket Note 1 - All plugs and receptacles include crimp or solder contacts specified. Insert Number/Arrangement Note 2 - Straight Plugs include back shell assembly with All inserts are integrally molded with connector cable clamp and bushing. shells for one piece construction. Contact factory Note 3 - For overmolded cable construction only. Consult for alternative W, X, Yor Z insert positions. factory for availability. Shell/Insert Sizes 10SL-4 16S-1 18-19 Bushing Sizes Provided 10SL-3 16S-8 20-7 Plug Shell Size Max. Cable Dia. 12S - 3 16 - 10 20-16 14S - 1 18 - 1 20-27 10SL, 12S 1/4" 14S - 2 18 - 4 20-29 14S 5/16" 14S - 5 18 - 8 22-14 16S, 16 7/16" 14S - 6 18 - 10 24-2 18 9/16" 14S - 7 18 - 11 24-28 20, 22 5/8" 14S - 9 18 - 12 28-2 24, 28 3/4" 28-12 28-21 Consult factory foryourcustom design assemblies and connectors. (See pages 3 & 33) ® 601 East Wildwood, Villa Park, Illinois 60181 • Telephone (630) 834-7504 • Fax (630) 834-8540 • www.conxall.com 31

* Please visit the product pages on our website for the most up-to-date product information MIL-E-QUAL® E MIL-C-5015 QUIVALENT TO Specifications Typical Specifications Manufacturers Identifications MIL-E-QUAL® Description Field Installable Connector & Custom Cable Assemblies Rating 3.4 thru 23.0A, 600V Conductor Size 12 thru 20 AWG Configuration 2 thru 37 Contacts per Mil - C-5015 Certification ULRecognized File #E150822 - 250V CSACertified File #181200-500V Material Specifications Cable Pin/Socket Mechanical Backshell (Threaded) Nylon, ULRecognized, Black with UVInhibitor Strap Nylon, ULRecognized, Black with UVInhibitor Screws Zinc Plated Grommet Santoprene Rubber, Black Coupling Ring Nylon, ULRecognized, Black with UVInhibitor Contacts Brass, Standard Silver Plated, Gold Plated Optional Connector Body Nylon, ULRecognized, Black with UVInhibitor Optional Connector Cap Nylon, ULRecognized, Black with UVInhibitor (4XX96) O-Ring Neoprene Rubber, Black Different Keyways Available Gold Contacts Brass, Gold over Nickel Box Receptacle Contacts Brass, Standard Silver Plated, Gold Plated Optional Receptacle Body Nylon, ULRecognized, Black with UVInhibitor Optional Receptacle Cap Nylon, ULRecognized, Black with UVInhibitor (4XX95) Gasket Neoprene Rubber, Black Gold Contacts Brass, Gold over Nickel Extended Bosses Different Keyways Available Gasket, O-Ring, & Grommet materials are suitable for -40ºC to +90ºC (-40ºF to +194ºF). Consult factory for higher temperature requirements. Electrical Specifications Voltage 500 V Current See Electrical Current Rating Chart (Page 34) Environmental Specifications Temperature Rating -40ºC to +125ºC (-40ºF to +257ºF) Corrosion 48 Hr salt spray contacts Durability 300 mate/unmate cycles minimum Weathertight Consult factory with specific application Molded Cable Assemblies (See Pages 3 & 33) Watertight NEMA6P, 13: IEC IP67 ® 601 East Wildwood, Villa Park, Illinois 60181 • Telephone (630) 834-7504 • Fax (630) 834-8540 • www.conxall.com 32

* Please visit the product pages on our website for the most up-to-date product information MIL-E-QUAL® MOLDED CABLE ASSEMBLY CHECK LIST E MIL-C-5015 QUIVALENT TO Company Name: Customer Name: Address: City State: Zip: Phone: Fax: Website: E-mail: Annual Usage Quantity: Monthly Usage Quantity: Does the assembly need to be RoHS compliant? Yes: No: Cable Vendor and Part Number (if available): Cable Outer Jacket - Color: Material: OD: Number of Conductors: Conductor AWG: Stranding: Conductor Colors: Is there a drain wire? Is the drain wire terminated? *If the drain wire is terminated, be sure to indicate where on pin-out diagram. Is the cable shielded? How? Foil Braid % *If the braid is terminated, be sure to indicate where on the pin-out diagram. Will the Customer supply the cable for production? Cable Cut Length: Overall Assembly Length: Does the Cable Assembly have Environmental Requirements? If yes, please list them: Must overmold have a moisture bond to the cable’s outer jacket? Is the Cable Assembly: Single ended: Double Ended: Do the connectors need to be shielded? If yes, do they need to be: 180º shield: OR Shield thru pin: End “A” Connector Part Number: Right Angle? End “B” Connector Part Number: Right Angle? If no conductor on end “B”, will that need processing? If yes, indicate below: Outer jacket strip length: Inner Conductor strip length: Tinned? Does end “B” have any special inclusions? If yes, please list them: Note: Please submit a diagram of the color code pin-out, showing which conductors are wired to which pin position. Be sure to show drain and shield terminations, if needed. Indicate empty pins or spaces to be molded closed where required. If a drawing assembly is available, please send it also. ® 601 East Wildwood, Villa Park, Illinois 60181 • Telephone (630) 834-7504 • Fax (630) 834-8540 • www.conxall.com 33

* Please visit the product pages on our website for the most up-to-date product information MIL-E-QUAL® E C R C LECTRICAL URRENT ATING HART C & C A FOR ONNECTORS ABLE SSEMBLIES T OOLING Contact Insertion & Removal Tools 356-XXX Bits 356-1 Handle Manual Crimp Tool (Multi-contact) Handle Manual Crimp Tool (Single Purpose) Positioner Handle Locator ® 601 East Wildwood, Villa Park, Illinois 60181 • Telephone (630) 834-7504 • Fax (630) 834-8540 • www.conxall.com 34

* Please visit the product pages on our website for the most up-to-date product information T OOLING Contact Insertion/Removal Tools Product not designed to remove contacts after insertion.Consult factory for removal tools. Manual Contact Crimping Tools Pneumatic Crimping Tools - Consult Factory Contact Crimping and Assembly Procedures: A. Push cable through connector components, i.e. backshell, grommet, sleeve, and coupling ring. B. Wire preparation: Strip cable to dimensions shown. Make all cuts square and sharp being careful not to nick wires when cutting. To prevent stranded wires from fraying it is recommended that ends be tightly twisted and not solder dipped. Conductor Strip Lengths CON-X MIL-E-QUAL #20 -3/16 #16 -9/32 #16 -7/32 #12 -7/32 #12 -7/32 Cable Stripping C. Contact crimping tools, use as follows: Assemble contact locator to tool. Check tool setting for wire gage to be crimped. Drop contacts, mating end first into locator so that it rests fully on bottom. Insert stripped lead into contact barrel until it stops. Close tool handles completely in one stroke. (The ratchet will not release jaws until tool has completed cycle.) Inspect crimp to be sure there are no loose strands outside the contact which may short out to an adjacent contact. D. Contact insertion tools. Place wired contact into proper connectors cavity. Guide tip of the insertion tool so that it starts at the contact and slides down against the stop. Apply a steady force perpendicular to the contact until it snaps into position. ®® 601 East Wildwood, Villa Park, Illinois 60181 • Telephone (630) 834-7504 • Fax (630) 834-8540 • www.conxall.com 35

* Please visit the product pages on our website for the most up-to-date product information N OTES ® 601 East Wildwood, Villa Park, Illinois 60181 • Telephone (630) 834-7504 • Fax (630) 834-8540 • www.conxall.com 36