AMP Precision Pin and Socket Contacts Power Contacts Type I, Crimp, Snap-In .953 [24.21] Ref. .663 Max. .150 Dia. [16.84] .449 [3.81] [11.40] Pin .094±.001 Dia. [2.39±.025] .222Dia. Max. [5.64] Pin [.31.5801] Dia. [1.546.205] Max. Socket Accommodates .094±.001 [2.39±.025] Dia. Pin .222 Dia. Max. [5.64] .843 Ref. [21.41] Socket Material Size 12—Pin Diameter .094 [2.39] (Test Current, 23 Ampere)‡ Contact Body—Bronze Wire Size Loose Piece Tooling Part No. Retention Spring—Beryllium copper Range Contact No. Dies for Hand Finish AWG [mm2] Pin Socket PneTuomola*tic Tool 18-16 0.8-1.4 202421-1 202418-1 90122 90121 Contact Body—.000030 [0.00076] 14-12 2-3 202422-1 202417-1 90122 90121 gold over .000050 [0.00127] nickel. Gold thickness controlled on socket O.D. *Use hand actuated Power Unit Part No. 189721-2or foot actuated Power Retention Spring—Nickel plated Unit Part No. 189722-2.Both units require “C” Head Die Set Adapter Part No. 318161-1and an Adapter Holder Part No. 356304-1(with ratchet) Related Product Data or Part No. 189928-1(without ratchet). Request Catalog 124208 for more information on the 626 Pneumatic Tool System. Application Tooling—Pages 29, 30 ‡Single contact, free-air test current; not to be construed as contact rating Technical Documents current. Use only for testing. Refer to contact current carrying capability information, page 3. 108-10108 Product Specification 114-10037 Application Specification Extraction Tool Part No. 305183-8 (Instruction Sheet 408-1216) Note:All part numbers are RoHS compliant. 18 Catalog 65910 Dimensions are in inches and Dimensions are shown for Technical Support Revised 7-07 millimeters unless otherwise reference purposes only. USA: 1-800-522-6752 Central America: 52-55-5-729-0425 specified. Values in brackets Specifications subject to change. Canada: 1-905-475-6222 South America: 55-11-3611-1514 are metric equivalents. Mexico: 01-800-733-8926 www.tycoelectronics.com

AMP Precision Pin and Socket Contacts Power Contacts—High Current Upgrade (Continued) Type II and Type III+, Standard Size 16 Type II Socket Standard The features of the High Current Size 16 Type III+ Socket contact have been designed to fit into the Standard existing AMP Multimate Connectors such Type II Pin as CPC (Circular Plastic Connector), CMC(Circular Metal Connector), GSeries, M Series, Econoseal Metrimate High Current Size 16 Wire Size Socket Part No. Standard Square Grid and Drawer Connector hous- AWG Type III+ Pin ings. An initial T-Rise test in free air has Loose Piece Tape shown a 23 amp capability with a 30°C 14 193846-1 193846-2 T-Rise. The contact may be crimped onto 18-16 796966-1 796966-2 14 AWG wire with a Tyco Electronics hand tool P/N 601967-1. Use turret High Current Size 16 TH502 (1-601967-6) for the pin and tur- Wire Size Pin Part No. ret TH501 (1-601967-5) for the socket. AWG Loose Piece Tape High Current 14 193844-1 193844-2 Size 16 Pin 18-16 796964-1 796964-2 Material (Board Mount) Part No. 194264-1 Pin Body—Leaded Brass; Copper Alloy (Board Mount) Socket Body—Copper Alloy Louvertac Band—Beryllium Copper Retention Spring—Stainless Steel 4Pos. CPC Posted Square Flange Receptacle Finish Part No. 796764-1 Body—Silver Mates with CPCPlug (Part No. 206060-1) with either Louvertac Band—Gold Type II or High Current Socket contact Extraction Tool Part No. 305183 TEMPERATURE RISE VS. CURRENT 40 Current-Carrying Capacity. The E graph shows current-carrying capacity S versus temperature rise for a fully ener- 30°CCu rTreemntp Reraatitnugre f oRri se RIC) 30 gized 6 position Metrimate Square Grid E 100% Energized RS plug P/N 207152-1 and receptacle P/N UE 2am07p1e5r3a-g1e. rTahtiensges i nwietirael creopnrdeuscetnetda twivieth 6Circuit Metrimate RATGRE 20 Connector (Wire-to-Wire) EE 14 AWG wires that were 2 feet long. PD M( 10 E n Recognized under the T Component Program of 0 Underwriters 0 10 20 30 Laboratories Inc., R CURRENT (AMPS)(cid:13) File No. E28476 CRIMPED CONTACTS Plug (for Sockets) Receptacle (for Pins) Notes:1. High Current contacts with Louvertac bands are NOT intermateable with any other contact. 2. Additional information on CPC and CMC connectors is available in Catalog 82021. 3. Additional information on G Series connectors is available in Catalog 82046. 4. Additional information on M Series connectors is available in Catalog 82003. 5. Additional information on Metrimate connectors is available in Catalog 82045. 6. Additional information on Econoseal connectors is available in Catalog 82057. 7. Additional information on LGH connectors is available in Catalog 82024. Note:All part numbers are RoHS compliant. 19 Catalog 65910 Dimensions are in inches and Dimensions are shown for Technical Support Revised 7-07 millimeters unless otherwise reference purposes only. USA: 1-800-522-6752 Central America: 52-55-5-729-0425 specified. Values in brackets Specifications subject to change. Canada: 1-905-475-6222 South America: 55-11-3611-1514 are metric equivalents. Mexico: 01-800-733-8926 www.tycoelectronics.com

AMP Precision Pin and Socket Contacts Power Contacts(Continued) .125 POWERBAND Contacts Pin Diameter—.125 [3.175] Test Current—50 Amperes‡ Material and Finish [5.2.2036]Dia. [3.D1.i12a85.] Serrations Contact —Copper Spring —Beryllium copper Plating Code A. 0.00508 [.000200] min. silver on contact area, 0.00127 [.000050] min. on Contact Extended Strip remainder, all over 0.00127 [.000050] 12.32 [.485] min. nickel underplate 5.23 B. 0.00076 [.000030] min. gold on Standard [.206] contact area, gold flash on remainder, all 10.16 Dia. [.400] over 0.00127 [.000050] min. nickel underplate Related Product Data Application Tooling—Pages 29, 30 .125 POWERBAND Pin Contact .125 POWERBAND Socket Contact Technical Document—Page 4 Extraction Tool Part No. 318813-1 (Instruction Sheet 408-4374) Contact Part No. Tooling Part No.** Wire Size Contact Pin Strip Loose Piece ApHpeliacvayto Drsu t(yfo Mr iAnMiaPtu-Ore- L(HEDCMTR)IC HanDdi eT oSoelt s6 9fo7r10-1 AWG/mm2 Finish Length Model G Machine, or 626 Pneumatic Tool Pin Socket Pin Socket Base Part No. 354500) System* A Standard 213845-1 213847-1 213845-3 213847-3 14-12 B Standard 213845-2 213847-2 213845-4 213847-4 680195-3 356612-1 2-3 A Extended1 213845-5 — 213845-7 — B Extended1 213845-6 — 213845-8 — A Standard 213841-1 213843-1 213841-3 213843-3 356611-1 (8 AWG) 10-8 B Standard 213841-2 213843-2 213841-4 213843-4 680197-3 5-8 A Extended1 213841-5 — 213841-7 — 356611-2 (10 AWG) B Extended1 213841-6 — 213841-8 — 1For use in Metrimate Drawer Connectors listed in chart below and Two-Piece Sealed Circular Plastic Connectors (CPC), Series 5 and 6. ‡Single contact, free-air test current; not to be construed as contact rating current. Use only for testing. Refer to contact current carrying capability information, page 3. Note:Standard Size 8, High Current Size 8 upgrade, and .125 POWERBAND contacts are notintermateable. *Atypical 626 Pneumatic Tool System requires: a power unit (Part No. 189721-2,hand actuated or 189722-2,foot actuated), an adapter holder (Part No. 356304-1,with ratchet), and “C” Head adapter Part No. 318161-1. **There are power options available for these tools/dies. See Battery Powered Crimp tool Kit and SDE Electric Terminator on page 30. Note:All part numbers are RoHS compliant. .125 POWERBAND Metrimate Drawer Connectors No. of Housing Part No. Pos. Plug Receptacle 8 213886-1** 213500-3** Color: blue **For use with .125 POWERBAND contacts (Extended Pin Length), listed above. Note:All part numbers are RoHS compliant. 20 Catalog 65910 Dimensions are in inches and Dimensions are shown for Technical Support Revised 7-07 millimeters unless otherwise reference purposes only. USA: 1-800-522-6752 Central America: 52-55-5-729-0425 specified. Values in brackets Specifications subject to change. Canada: 1-905-475-6222 South America: 55-11-3611-1514 are metric equivalents. Mexico: 01-800-733-8926 www.tycoelectronics.com

AMP Precision Pin and Socket Contacts Power Contacts(Continued) Standard, Size 8, 4/8 Indent Crimp .910 [23.11] .206Dia. [5.23] Pin Pin .890 [22.61] .206Dia. [5.23] Socket Socket Note:Standard Size 8, High Current Upgrade Size 8 and .125 POWERBAND contacts are notintermateable. Material Power Contacts, Standard, Size 8 (Test Current 50 Amperes)‡ Contact Body—Copper alloy Wire Range Contacts Crimping Tools Retention Clip—Phosphor bronze AWG [mm2] Pin Socket Tool No. Positioner (P) SP867 Finish 18-16 0.8-1.4 213567-1 212014-1 608668-1 (S) 608668-2 Contact Body—.000050 [0.00127] 14-12 2-3 213662-1 212008-1 608651-1 (P)SP867 (S) 608651-2 gold over .000050 [0.00127] nickel (P) 608651-3 Retention Spring—Nickel plated 10 5 213740-1 213737-1 608651-1 (S) 608651-2 (P) 608651-3 Related Product Data 8 8 213552-2 213750-1 608651-1 (S) 608651-2 Technical Documents ‡Single contact, free-air test current; not to be construed as contact rating current. Use only for testing. Refer to contact current carrying capability 108-10045 Product Specification information, page 3. 114-10014 Application Specification Note:All part numbers are RoHS compliant. 21 Catalog 65910 Dimensions are in inches and Dimensions are shown for Technical Support Revised 7-07 millimeters unless otherwise reference purposes only. USA: 1-800-522-6752 Central America: 52-55-5-729-0425 specified. Values in brackets Specifications subject to change. Canada: 1-905-475-6222 South America: 55-11-3611-1514 are metric equivalents. Mexico: 01-800-733-8926 www.tycoelectronics.com

AMP Precision Pin and Socket Contacts Power Contacts—High Current Upgrade(Continued) Metrimate Drawer Connector, Size 8 Receptacle Standard The Louvertac bands have the versatility Size 8 Pin of being designed into contact dimen- sions used in existing Tyco Electronics connectors. Metrimate High Current contacts Standard have been designed to fit into the exist- Size 8 Socket ing Drawer Connector housings. A fully energized 8 position connector with Plug 8gage wires can handle 30 amps per line with a 30°C T-rise on either the cable-to-cable or cable-to-board. Cable-to-Cable High Current Size 8 Pin Material Contact Body—Copper Alloys Louvertac Band—Beryllium Copper High Current Retention Spring—Stainless Steel Size 8 Socket Finish—Gold Product Specification 108-1449 Metrimate Pin and Socket High Current Contacts with Louvertac High Current Contact Wire Size Contact Part Numbers Crimp Tools Connector Voltage Rating— AWG Pin Socket 600 VAC 8 193457-1 193458-1 Daniels† 10 193642-1 193643-1 Hand Tool #M310 or AMP P/N 356114-1 n Recognized under the 12-14 193534-1 193535-1 Positioner #TP944 or AMP P/N 356336-1 Component Program of Extraction Tool Part No. 318813-1 or 305183-6 Underwriters †Daniels Manufacturing Corp., Orlando, FL Laboratories Inc., R Note:All part numbers are RoHS compliant. File No. E28476 n Certified by Canadian Standards Association, R File No. LR7189A .12 Diameter Solder Tail Pins Part No. 193814-1 Cable-to-Board Receptacle .50(cid:13) Material [12.7] Contact Body—Copper Alloys Louvertac Band—Beryllium Copper Retention Spring—Stainless Steel Finish—Gold Atypical application would have solder Plug tail pins mounted into the receptacle and crimp sockets mounted into the plug. Cable Sockets Drawer Connector Housings n Recognized under the Size Housing Part Numbers Component Program of Configuration Plug Receptacle Underwriters 8Positions Laboratories Inc., R (8 Size 8 Cavities) 213499-1 213500-1 File No. E28476 15 Positions 213426-1 213427-1 (3 Size 8 Cavities & 12 Size 16 Cavities) n Certified by Canadian Extraction Tool Part No. 318813-1 Standards Association, R Note:All part numbers are RoHS compliant. File No. LR7189A Notes:1. High Current contacts with Louvertac bands are NOT intermateable with any other contact. 2. Additional information on connectors is available in Catalog 82045. 22 Catalog 65910 Dimensions are in inches and Dimensions are shown for Technical Support Revised 7-07 millimeters unless otherwise reference purposes only. USA: 1-800-522-6752 Central America: 52-55-5-729-0425 specified. Values in brackets Specifications subject to change. Canada: 1-905-475-6222 South America: 55-11-3611-1514 are metric equivalents. Mexico: 01-800-733-8926 www.tycoelectronics.com

AMP Precision Pin and Socket Contacts Power Contacts(Continued) Type XII, Precision Formed, .615 Crimp, Snap-In [15.62] Material Copper .230 Max. [5.84] Finish .978 Ref. [24.84] A—Tin-lead B—.000030 [0.00076] selective gold over .000030 [0.00076] nickel C—.000100 [0.00254] silver plated .230 Max. contacts with lubricant added [5.84] Male Test Current Rating .287±.006 .027 Ref. [7.29±0.152] [0.686] Silver or Gold—35 amperes‡ Male Tin Lead—15 amperes ‡ .637 ‡Single contact, free-air test current; [16.18] .185 not to be construed as contact [4.7] rating current. Use only for testing. Refer to contact current carrying capability information, page 3. .085 RApepllaicteadti oPnr oTodoulcint gD—atPaages 29, 30 [2.16] .2[8.527.0008] Min. [.52.3804]Max.1[3.580.10]Ref. Technical Documents—Page 4 [7.29] [.52.3804]Max. [0.0.62876] Ref. Female 1.267 Ref. [.00.1358]Cutoff [32.18] (Loose Piece Only) Female Extraction Tool Part No. 91019-3 Strip Form Contact Part Nos. Loose Piece Tooling** WRiraen gSeiz1e DInisa.. Contact Standard*** MHeinaivaytu Dreu*t*y* PCaortn Ntaocst. HMeainviya tDuurety HandD iTeo Soel t6 f9o7r10-1 AWG mm2 Range Finish Male Female Male Female Male Female Applicator or T6o2o6 lP Snyesutmematic A 66255-1t 66740-7t 66255-5t 1-66740-2t 66261-1t 66740-8t 266256-12t — 266256-52t — 266262-12t — 1a41n-61d2 1.2a25n--3d1.4 .31.3453--.41.6006 B 26666225556--22t2t 6674—0-5t 26666225556--64t2t 1-667—40-1t 26666226612--22t2t 6674—0-6t 567455-□***t 99001144a55n--d2134,,77tt 5C5 66255-7t 66740-1t 66255-8t 1-66740-9t 66261-4t 66740-2t 266256-62t — 266256-72t — 266262-42t — A 66253-1t 66741-7t 66253-5t 1-66741-2t 66259-1t 66741-8t 266254-12t — — — 266260-12t — 10 5-6 .41.9803--.52.2509 B 26666225534--22t2t 6674—1-5t 6666225534--65tt 1-667—41-1t 26666225690--22t2t 6674—1-6t 567021-□***t 90140-17t 5C5 66253-4t 66741-1t 66253-8t 1-66741-9t 66259-4t 66741-2t 266254-42t — — — 266260-42t — 1Wire strip length—.281 [7.14]. 2Ground contact. 3Die insertPartNo. 90145-2is for crimping 16 AWG [1.25-1.4 mm2]wire. 4Die insert PartNo. 90145-1is for crimping 14-12 AWG [2-3 mm2]wire. 5Recommended for high current/vibration applications where fretting corrosion is a problem. 7Die Set requires “C” Head Adapter Part No. 318161-1;Adapter Holder Part No. 356304-1(with ratchet) or 189928-1 (without); and Power Unit Part No. 189721-2(hand actuated) or 189722-2 (foot actuated). Extraction Tool Part No. 91019-3 **There are power options available for these tools/dies. See Battery Powered Crimp tool Kit and SDE Electric Terminator on page 30. ***Call Technical Support at 1-800-522-6752 for Automatic Machine Applicator Part Numbers. Note:All part numbers are RoHS compliant except: tIndicates non-RoHS compliant. 2233 Catalog 65910 Dimensions are in inches and Dimensions are shown for Technical Support Revised 7-07 millimeters unless otherwise reference purposes only. USA: 1-800-522-6752 Central America: 52-55-5-729-0425 specified. Values in brackets Specifications subject to change. Canada: 1-905-475-6222 South America: 55-11-3611-1514 are metric equivalents. Mexico: 01-800-733-8926 www.tycoelectronics.com

AMP Precision Pin and Socket Contacts Power Contacts—High Current Upgrade(Continued) Type XII, Screw Machined Standard Type XII Socket The features of the High Current Type XII contact have been designed to fit into the existing AMP Multimate Connectors such as CPC (Circular Plastic High Current Connector), CMC(Circular Metal Type XII Socket Part No. 193990-2 Standard Connector), G Series, and M Series Type XII Pin housings. An initial T-Rise test in free air has shown a 60 amp capability with a30°C T-Rise with 8 gage wires. The contact may be crimped onto 8 AWG High Current wire with a Daniels Hand Tool M310 or Type XII Pin Part No. 193991-4 AMP P/N 356114-1 and Positioner TP1068S or AMP P/N 356119-1. Type XIIGround Pin Part No. 193991-3* *Not recommended for CPC connectors. Cable-to-Cable Current Rating for 30°C Temperature Rise 100% Energized Material 3Circuit Connector (Wire-to-Wire) Body—Copper Alloy Louvertac Band—Beryllium Copper TEMPERATURE RISE VS CURRENT Retention Spring—Stainless Steel Finish C) 50 S Body—Silver E E Louvertac Band—Gold R 40 G E D ( E 30 S RI 53 A E R 20 Extraction Tool Part No. 224155-1 U T A R 10 E P M Current-Carrying Capacity. The graph E shows current-carrying capacity versus T 0 0 10 20 30 40 50 60 70 temperature rise for a fully energized CURRENT IN AMPS 3position CPC plug P/N 206037-2 and receptacle P/N 206036-2. These initial representative amperage ratings were conducted with 8 AWG wires that were 3feet long. n Recognized under the Component Program of Underwriters Laboratories Inc., R File No. E28476 Plug Square Flange Receptacle (For Sockets) (For Pins) Notes:1. High Current contacts with Louvertac bands are NOT intermateable with any other contact. 2. Additional information on CPC and CMC connectors is available in Catalog 82021. 3. Additional information on G Series connectors is available in Catalog 82046. 4. Additional information on M Series connectors is available in Catalog 82003. 5. Additional information on LGH connectors is available in Catalog 82024. Note:All part numbers are RoHS compliant. 24 Catalog 65910 Dimensions are in inches and Dimensions are shown for Technical Support Revised 7-07 millimeters unless otherwise reference purposes only. USA: 1-800-522-6752 Central America: 52-55-5-729-0425 specified. Values in brackets Specifications subject to change. Canada: 1-905-475-6222 South America: 55-11-3611-1514 are metric equivalents. Mexico: 01-800-733-8926 www.tycoelectronics.com

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