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0192860065产品简介:
ICGOO电子元器件商城为您提供0192860065由Molex设计生产,在icgoo商城现货销售,并且可以通过原厂、代理商等渠道进行代购。 提供0192860065价格参考以及Molex0192860065封装/规格参数等产品信息。 你可以下载0192860065参考资料、Datasheet数据手册功能说明书, 资料中有0192860065详细功能的应用电路图电压和使用方法及教程。
参数 | 数值 |
产品目录 | |
描述 | TOOL DIELESS HEAD CRIMPER |
产品分类 | |
品牌 | Molex Inc |
数据手册 | |
产品图片 | |
产品型号 | 0192860065 |
rohs | 不适用 / 不适用 |
产品系列 | DLH-Putt 泵 |
其它名称 | 019286-0065 |
其它有关文件 | |
工具类型 | 台式压机,气动式 |
标准包装 | 1 |
特性 | 侧面插入 |
特色产品 | http://www.digikey.cn/product-highlights/cn/zh/molex-application-tooling/4157 |
相关产品 | /product-detail/zh/0640160033/0640160033-ND/3302023 |
配套使用产品/相关产品 | 接片和端子,500MCM-8 AWG |
配用 | 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DLH-Putt Pump Dieless Head Crimper PUTT PUMP DIELESS HEAD CRIMPER With Swivel Bench Adapter and Terminal Locator Instruction Manual Order No. 19286-0065 Engineering. No. PPDLHBA-CS For Insulated and Non-Insulated Terminal and Splices Description Operation Maintenance Doc. No: TM-192860065 Release Date: 05-12-04 UNCONTROLLED COPY Page 1 of 29 Revision: G Revision Date:10-07-15
DLH-Putt Pump Dieless Head Crimper Safety Warnings and Information Read and understand all of the instructions and safety information in this manual before operating or servicing this tool. Keep this manual available when using this tool. Replacement manuals are available for download at no charge at www.molex.com. SAFETY ALERT SYMBOL This symbol is used to call your attention to hazards or unsafe practices which could result in an injury or property damage. The signal word, defined below, indicates the severity of the hazard. The message after the signal word provides information for preventing or avoiding the hazard. DANGER: Indicates an imminently hazardous situation which, if not avoided, could result in death or serious injury. DANGER WARNING: Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury. WARNING CAUTION: Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. CAUTION may also be used to alert against unsafe practices associated with events that could lead CAUTION to personal injury. WARNING WARNING Heavy Object Always wear proper eye protection when To avoid muscle strain or back injury, use lifting Operating or servicing this equipment. aids and proper lifting techniques when removing or replacing. Failure to wear eye protection could result Failure to observe these precautions may result in in serious eye injury from flying debris. injury or property damage. WARNING WARNING Never install or service this machine while Never wear clothing or jewelery that is loose or connected to any electrical power source. That could potentially hang into the equipement Disconnect power by unplugging this tool and get caught. from its power source. Failure to observe this warning could result in Failure to observe this warning could result Severe Injury or death. In severe injury or death. WARNING WARNING Never operate, service, install, or adjust this machine without proper instruction and without Always wear proper ear protection first reading and understanding the instructions when Operating or servicing this applicator. in this manual and all applicable tool and/or Failure to observe these precautions may result in wire processing machine. Injury or property damage. manuals. Doc. No: TM-192860065 Release Date: 05-12-04 UNCONTROLLED COPY Page 2 of 29 Revision: G Revision Date:10-07-15
DLH-Putt Pump Dieless Head Crimper WARNING WARNING Do not use compressed air to clean Never use this tool without guards or safety devices this equipment. that are intended to prevent hands from remaining The forces created by compressed in the die space. air can force debris into the tool. Failure to observe this warning could result Failure to observe these precautions may In severe injury or death. result in injury or property damage. WARNING WARNING Hand/Foot Operated Maximum Capacity: 10,000 PSI Do not exceed the PSI hydraulic rating noted on the pump nameplate or tamper with the Before operating the hydraulic pump, all hose internal high-pressure relief valve. connections must be tightened with proper tools. Creating pressure beyond rated capacities Do not over-tighten. Connections need only be Pump may result in personal injury. tightened securely and leak-free. Over-tightening may cause premature thread failure or may cause Before replenishing the oil level, retract the high-pressure fittings to split at pressures lower system to prevent overfilling the pump reservoir. than their rated capacities An overfill may cause personal injury due Should a hydraulic hose ever rupture, burst, or need to excess reservoir pressure created when to be disconnected, immediately shut off the pump cylinders are retracted. and shift the control valve twice to release all pressure. WARNING Never attempt to grasp a leaking hose under pressure with your hands. The force of escaping hydraulic fluid Air could cause serious injury. Hydraulic Pump Do not subject the hose to potential hazard such as fire, extreme heat or cold, sharp surfaces, or heavy impact. Do not exceed rated capacities of the cylinders. Excess pressure may result in personal injury. Cylinder Do not allow the hose to kink, twist, curl, or bend so tightly that the oil flow within the hose is blocked or Do not set poorly balanced or off- center reduced. Periodically inspect the hose for wear because loads on a cylinder. The load may tip and any of these conditions can damage the hose and cause personal injury. possibly result in personal injury. Do not use the hose to move attached equipment. Stress may damage hose and possibly cause personal WARNING injury. Hose material and coupler seals must be compatible with the hydraulic fluid used. Hoses must not encounter Air corrosive materials such as creosote-impregnated Shut off and disconnect the air supply when Supply objects and some paints. Consult the manufacturer the pump is not in use or before breaking before painting a hose. any connection in the system. Never paint the couplers. Hose deterioration due to corrosive materials may result in possible personal injury Doc. No: TM-192860065 Release Date: 05-12-04 UNCONTROLLED COPY Page 3 of 29 Revision: G Revision Date:10-07-15
DLH-Putt Pump Dieless Head Crimper WARNING MOLEX CANNOT BE RESPONSIBLE FOR DAMAGE OR INJURY RESULTING FROM UNSAFE PRODUCT USE, LACK OF MAINTENANCE, OR INCORRECT PRODUCT AND SYSTEM APPLICATION. CAUTION Failure to observe these precautions may result in injury or property damage. CAUTION Never perform any service or maintenance other than as described in this manual. Never modify, alter or misuse the equipment Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling. Failure to observe this precaution may result in injury and property damage. Tooling Technical Assistance Molex offers tooling technical assistance for customers who may need some guidance for tooling adjustments. This support can be obtained by calling either of the two numbers listed below and asking for the Molex Tooling Group. Call Toll Free 1-800-786-6539 (US) 1-630-969-4550 (Global). This assistance is limited to the operation and set-up of a customer’s Molex Press Assembly. Questions with regard to Molex connector products or how to identify the proper tooling and/ or tooling documentation should be directed to your local Molex personnel or Customer Service Representative. When calling for service on the tool a copy of the Tooling Manual and Specific Applicator Tooling Specification Sheet should be present and a person that is familiar with the applicator should be present. Be sure the following information is supplied: 1. Customer name 2. Customer address 3. Person to contact such as (name, title, e-mail, and telephone number 4. Press order number (Lease number also if applicable) 5. Serial number (Lease number also if applicable) 6. Molex Connector product order number 7. Urgency of request 8. Nature of problem Molex Application Tooling Group 2200 Wellington Court Lisle, IL 60532, USA Tel: +1 (630) 969-4550 Fax:+1 (630) 505-0049 Visit our Web site at http://www.molex.com Doc. No: TM-192860065 Release Date: 05-12-04 UNCONTROLLED COPY Page 4 of 29 Revision: G Revision Date:10-07-15
DLH-Putt Pump Dieless Head Crimper Table of Contents Contents PUTT PUMP DIELESS HEAD CRIMPER ............................................................................................................................. 1 Order No. 19286-0065 ........................................................................................................................................................... 1 Safety Warnings and Information ...................................................................................................................................... 2 Section 1 ............................................................................................................................................................................... 6 General Description .......................................................................................................................................................... 6 General Description .......................................................................................................................................................... 7 1.1 Description (See Figure 2-1).................................................................................................................................. 7 1.2 Features ................................................................................................................................................................ 7 1.3 Technical Specification .......................................................................................................................................... 7 1.4 Delivery Check ...................................................................................................................................................... 7 1.5 Tools ...................................................................................................................................................................... 7 Section 2 ............................................................................................................................................................................... 8 Set-Up and Adjustments ................................................................................................................................................... 8 Principal Mechanical Parts of the 19286-0065 (PPDLHBA-CS) ........................................................................................ 9 2.1 Set-Up ................................................................................................................................................................. 10 Air Supply Hook-Up .................................................................................................................................................... 10 Hydraulic Connections and Bench Mounting .............................................................................................................. 10 2.2. Adjustments ......................................................................................................................................................... 11 2.3. Alternative Pump Settings ................................................................................................................................... 11 Section 3 ............................................................................................................................................................................. 12 Terminal Specifications and Crimping Operation ............................................................................................................ 12 3.1 SCOPE ................................................................................................................................................................ 13 3.2 Terminal Chart ..................................................................................................................................................... 13 3.3 Crimping Terminals ............................................................................................................................................. 19 Section 4 ............................................................................................................................................................................. 20 4.1 Lubrication ........................................................................................................................................................... 21 4.2 Bleeding Air From The System ............................................................................................................................ 21 4.3 Inspecting The Hydraulic Fluid Level ................................................................................................................... 21 4.4 Draining and Flushing the Reservoir ................................................................................................................... 21 4.5 Refilling The Reservoir ........................................................................................................................................ 21 4.6 Venting the Reservoir .......................................................................................................................................... 22 4.7 Priming the Pump Unit ......................................................................................................................................... 22 4.8 Periodic Cleaning ................................................................................................................................................ 22 4.9 Spare Parts ......................................................................................................................................................... 23 4.10 Perishable Parts .................................................................................................................................................. 23 4.11 Storage ................................................................................................................................................................ 23 Section 5 ............................................................................................................................................................................. 24 5.1 Main Parts List and Assembly Drawings ............................................................................................................. 25 Swivel Base Parts List ................................................................................................................................................ 26 Swivel Base Assembly ................................................................................................................................................ 26 Steel Head Parts List .................................................................................................................................................. 27 Steel Head Assembly ................................................................................................................................................. 27 5.2 Troubleshooting ................................................................................................................................................... 28 Doc. No: TM-192860065 Release Date: 05-12-04 UNCONTROLLED COPY Page 5 of 29 Revision: G Revision Date:10-07-15
DLH-Putt Pump Dieless Head Crimper Section 1 General Description 1.1 Description 1.2 Features 1.3 Technical Specifications 1.4 Delivery Check 1.5 Tools Doc. No: TM-192860065 Release Date: 05-12-04 UNCONTROLLED COPY Page 6 of 29 Revision: G Revision Date:10-07-15
DLH-Putt Pump Dieless Head Crimper General Description 1.3 Technical Specification 1.1 Description (See Figure 2-1) Pneumatic: The Molex Putt Pump Dieless Head Crimper is a combination Air and Hydraulic crimping system Supply Pressure: 100 PSI (6.9 Bars) which utilizes four crimp “nibs” (3 moving and one Air Pressure: 125-PSI max. (8.6 Bars max.) stationary). The three movable nibs close against Cycle Time: 15 seconds the terminal, which nests on the fourth nib, creating crimp indentations from the top, bottom and both 1.4 Delivery Check sides, resulting in a four sided (quad) crimp. Carefully remove the Putt Pump Dieless Head The operator adjusts the air pressure thru the air from its shipping container and determine that gauge to produce the proper crimp. the following items are included in the package. This tool is designed to crimp 8 AWG to 500MCM Description Quantity insulated and uninsulated terminals and splices. 19286-0029 Swivel Base Mount 1 This tool is also designed to crimp 8 AWG to 19286-0200 Steel Head Assembly 1 500MCM heavy duty compression terminals and 19286-0059 PuttPump Power Unit connectors. These terminals are used for electrical with hoses and industrial applications such as generators, 19286-0049 Filter regulator with gauge 1 switch gear, transformers, motor controls, power TM-192860065 Instruction Manual 1 distribution equipment, welding equipment, telcommunications and utilities. 1.5 Tools The following tools are recommended for setup 1.2 Features and adjustments. Crimps a wide range of products and does not Metric standard hex wrench set require die set changes, which reduce the Adjustable wrench overall cost and provides production flexibility. Wire stripper / cutter Swivel base and terminal locator included to provide the operator with a user-friendly tool to increase productivity. Complete lightweight system that allows tool to be moved and stored easily. Doc. No: TM-192860065 Release Date: 05-12-04 UNCONTROLLED COPY Page 7 of 29 Revision: G Revision Date:10-07-15
DLH-Putt Pump Dieless Head Crimper Section 2 Set-Up and Adjustments 2.1 Setup 2.2 Adjustments 2.3 Alternative Pump Settings Doc. No: TM-192860065 Release Date: 05-12-04 UNCONTROLLED COPY Page 8 of 29 Revision: G Revision Date:10-07-15
DLH-Putt Pump Dieless Head Crimper Principal Mechanical Parts of the 19286-0065 (PPDLHBA-CS) FILTER AIR REGULATOR HOSE GAUGE HYDRAULIC HOSE ASSEMBLY PUTT PUMP POWER UNIT HYDRAULIC CYLINDER ST EEL HEAD RESERVOIR ASSEMBLY UNIT VENTED CAP ADJUSTABLE LOCATOR SWIVEL BASE ASSEMBLY Figure 2-1 Doc. No: TM-192860065 Release Date: 05-12-04 UNCONTROLLED COPY Page 9 of 29 Revision: G Revision Date:10-07-15
DLH-Putt Pump Dieless Head Crimper CAUTION: Always disconnect the air supply until the system is ready to operate. 2.1 Set-Up The principal mechanical parts of the 19286-0065 are illustrated in Section 6 Assembly Drawings. Air Supply Hook-Up WARNING: Seal all external pipe connections with a high quality, non-hardening pipe sealant. Teflon tape may also be used to seal hydraulic connections if only one layer of tape is used. 1. Select the 1/4 NPT threaded fittings that are compatible with your air supply. 2. Next install the fittings to the filter, regulator, gauge unit. The air supply should be 20 CFM (550 L/M) and 100 PSI (6.9 Bars) to obtain the rated hydraulic output. Air pressure should be regulated to a maximum of 125 PSI (8.6 Bars). See Figure 3-1. FILTER CAP: RED FOR SHIPPING AND BLACK (VENTED) FOR OPERATION HYDRAULIC HOSE AIR HOSE PUMP LUBRICATOR (OPTIONAL) AIR SUPPLY CUSTOMER FILTER, REGULATOR, QUICK DISCONNECT SUPPLI ED AND GAUGE COUPLER 5/16-18 FLAT HEAD DIELESS MACHINE SCREW (4) CRIMPING HEAD Figure 3-1 Hydraulic Connections and Bench Mounting 1. Remove the dust cap from the cylinder on the crimp head. 2. Connect the quick disconnect coupler onto the cylinder inlet on the crimp head. See figure 3-1. 3. Replace the red filler cap on the pump reservoir with the black vented cap that is supplied with the unit. 4. Before attempting to crimp any terminals, be sure the Swivel 5/16 WORK WASHER (4) Base is securely fastened to a clean, study work bench or table BENCH in a well-lighted area. Fasten the base with four 5/16-18 flat SWIVEL 5/16-18 head machine screws, nuts and washers of sufficient length for BASE HEX NUT (4) the table top. (Not supplied). See Figure 3-2. Figure 3-2 Doc. No: TM-192860065 Release Date: 05-12-04 UNCONTROLLED COPY Page 10 of 29 Revision: G Revision Date:10-07-15
DLH-Putt Pump Dieless Head Crimper 2.2. Adjustments Recommended air pressure gauge settings to obtain proper crimp on noninsulated and insulated terminals and splices. Pump Output DLH Head Wire Size (AWG) *SPX Power Team Pump Hydraulic Pressure (Ref.) Crimp Pressure (Ref.) 8 40 PSI 4000 PSI 4960 PSI 6 45 PSI 4500 PSI 5580 PSI 4 50 PSI 5000 PSI 6200 PSI 2 55 PSI 5500 PSI 6820 PSI 1 65 PSI 6500 PSI 8060 PSI 1/0 65 PSI 6500 PSI 8060 PSI 2/0 70 PSI 7000 PSI 8680 PSI 3/0 75 PSI 7500 PSI 9300 PSI 4/0 75 PSI 7500 PSI 9300 PSI 250 MCM 85 PSI 8500 PSI 10,540 PSI 300 MCM 90 PSI 9000 PSI 11,160 PSI 350 MCM 90 PSI 9000 PSI 11,160 PSI 400 MCM 100 PSI 10,000 PSI 12,400 PSI 500 MCM 100 PSI 10,000 PSI 12,400 PSI *The SPX Power Team pump is currently shipped with the 19286-0065 tool. This pump has a 100:1 oil / air pressure ratio at the outlet hose with a 10,000 max. safety, regardless of air input. The pressure ratio at the crimp dies is 124:1 (6.2 ton max.) 2.3. Alternative Pump Settings The following chart shows the pressure settings for other equivalent pumps. (Ref. only) Wire Size (AWG) OTC Pump Enerpac Turbo Pump 8 30 PSI 21 PSI 6 35 PSI 25 PSI 4 40 PSI 28 PSI 2 45 PSI 32 PSI 1 60 PSI 42 PSI 1/0 60 PSI 42 PSI 2/0 65 PSI 46 PSI 3/0 70 PSI 50 PSI 4/0 70 PSI 50 PSI 250 MCM 300 MCM 350 MCM 400 MCM 500 MCM Doc. No: TM-192860065 Release Date: 05-12-04 UNCONTROLLED COPY Page 11 of 29 Revision: G Revision Date:10-07-15
DLH-Putt Pump Dieless Head Crimper Section 3 Terminal Specifications and Crimping Operation 3.1 Scope 3.2 Terminal Specifications Chart 3.3 Crimping Terminals Doc. No: TM-192860065 Release Date: 05-12-04 UNCONTROLLED COPY Page 12 of 29 Revision: G Revision Date:10-07-15
DLH-Putt Pump Dieless Head Crimper 3.1 SCOPE Heavy Duty Compression Terminals and Connectors 8 AWG to 500 MCM. Standard and Long Barrel with one to two holes for copper conductors only. Testing Mechanical The tensile test, or pull test, is a means of evaluating the mechanical properties of the crimped connections. The following charts show the UL specifications for various wire sizes. The tensile strength is shown in pounds, which indicates the minimum acceptable force to break or separate the terminal from the conductor. Wire Size (AWG) Color Code *UL – 486A 8 Red 90 6 Blue 100 4 Gray 140 2 Brown 180 1 Green 200 1/0 Pink 250 2/0 Black 300 3/0 Orange 350 4/0 Purple 450 250 MCM Yellow 300 MCM White 350 MCM Red 400 MCM Blue 500 MCM Brown *UL – 486A – Terminals (Copper Conductors Only) The following is a partial list of the product part numbers and their specifications that this tool is designed to run. We will be adding to this list and an up to date copy is available on www.molex.com. 3.2 Terminal Chart Wire Size: 8 AWG 8.50mm² Wire Size: 8 AWG 8.50mm² Insulation Diameter Insulation Diameter Terminal Terminal Wire Strip Length Terminal Terminal Wire Strip Length Maximum Maximum No. Eng No. (REF) No. Eng No. (REF) In mm In mm In mm In mm 19063-0006 D-750-10 .438 11.11 .265 6.73 19063-0046 D-756-14 .438 11.11 .265 6.73 19063-0009 D-750-14 .438 11.11 .265 6.73 19067-0001 D-950-06 .438 11.11 .350 8.89 19063-0012 D-750-56 .438 11.11 .265 6.73 19067-0003 D-950-08 .438 11.11 .350 8.89 19063-0019 D-750-38 .438 11.11 .265 6.73 19067-0006 D-950-10 .438 11.11 .350 8.89 19063-0021 D-750-56 .438 11.11 .265 6.73 19067-0008 D-950-14 .438 11.11 .350 8.89 19063-0025 D-752-10 .438 11.11 .265 6.73 19067-0012 D-950-56 .438 11.11 .350 8.89 19063-0026 D-752-12 .438 11.11 .265 6.73 19067-0016 D-951-10 .438 11.11 .350 8.89 19063-0028 D-752-14 .438 11.11 .265 6.73 19067-0018 D-951-14 .438 11.11 .350 8.89 19063-0029 D-752-38 .438 11.11 .265 6.73 19067-0022 D-951-38 .438 11.11 .350 8.89 19063-0031 D-752-58 .438 11.11 .265 6.73 19067-0025 D-951-56 .438 11.11 .350 8.89 19063-0032 D-752-78 .438 11.11 .265 6.73 19067-0028 D-952-12 .438 11.11 .350 8.89 19063-0033 D-753-12 .438 11.11 .265 6.73 19067-0030 D-952-38 .438 11.11 .350 8.89 19063-0035 D-753-34 .438 11.11 .265 6.73 19067-0031 D-952-76 .438 11.11 .350 8.89 19063-0036 D-753-38 .438 11.11 .265 6.73 19067-0032 D-953-12 .438 11.11 .350 8.89 19063-0038 D-753-58 .438 11.11 .265 6.73 19067-0033 D-953-34 .438 11.11 .350 8.89 19063-0040 D-756-06 .438 11.11 .265 6.73 19067-0034 D-953-58 .438 11.11 .350 8.89 19063-0042 D-756-08 .438 11.11 .265 6.73 19067-0035 D-956-06 .438 11.11 .350 8.89 19063-0044 D-756-10 .438 11.11 .265 6.73 19067-0037 D-956-08 .438 11.11 .350 8.89 Doc. No: TM-192860065 Release Date: 05-12-04 UNCONTROLLED COPY Page 13 of 29 Revision: G Revision Date:10-07-15
DLH-Putt Pump Dieless Head Crimper Wire Size: 8 AWG 8.50mm² Wire Size: 8 AWG 8.50mm² Insulation Diameter Insulation Diameter Terminal Terminal Wire Strip Length Terminal Terminal Wire Strip Length Maximum Maximum No. Eng No. (REF) No. Eng No. (REF) In mm In mm In mm In mm 19067-0039 D-956-10 .438 11.11 .350 8.89 19221-0212 HDC-810-CC .516 13.11 N/A N/A 19067-0041 D-956-14 .438 11.11 .350 8.89 19221-0223 BCL-810-PL .438 11.11 N/A N/A 19067-0128 D-951-76 .438 11.11 .350 8.89 19221-0224 BCL-814-PL .438 11.11 N/A N/A 19067-0129 D-952-58 .438 11.11 .350 8.89 19221-0225 BCL-8516-PL .438 11.11 N/A N/A 19071-0132 D-650-06X .438 11.11 .385 9.77 19221-0226 BCL-838-WP-PL .438 11.11 N/A N/A 19071-0134 D-650-08X .438 11.11 .385 9.77 19221-0290 HDCL-8102-CC .915 23.24 N/A N/A 19071-0136 D-650-10X .438 11.11 .385 9.77 19221-0315 HDCL-810-CC .984 24.99 N/A N/A 19071-0140 D-650-14X .438 11.11 .385 9.77 19071-0144 D-650-56X .438 11.11 .385 9.77 Wire Size: 6 AWG 16.50mm² 19071-0146 D-651-10X .438 11.11 .385 9.77 Insulation Diameter 19071-0148 D-651-14X .438 11.11 .385 9.77 Terminal Terminal Wire Strip Length Maximum No. Eng No. (REF) 19071-0150 D-651-38X .438 11.11 .385 9.77 In mm In mm 19071-0153 D-651-56X .438 11.11 .385 9.77 19063-0048 E-757-08 .468 11.88 .350 8.89 19071-0156 D-651-76X .438 11.11 .385 9.77 19063-0050 E-757-10 .468 11.88 .350 8.89 19071-0158 D-652-10X .438 11.11 .385 9.78 19063-0052 E-757-14 .468 11.88 .350 8.89 19071-0161 D-652-14X .438 11.11 .385 9.78 19063-0054 E-757-38 .468 11.88 .350 8.89 19071-0162 D-652-38X .438 11.11 .385 9.78 19063-0056 E-757-56 .468 11.88 .350 8.89 19071-0163 D-652-56X .438 11.11 .385 9.78 19063-0059 E-757-76 .468 11.88 .350 8.89 19071-0164 D-652-58X .438 11.11 .385 9.78 19063-0061 E-758-10 .468 11.88 .350 8.89 19071-0166 D-652-76X .438 11.11 .385 9.78 19063-0062 E-758-12 .468 11.88 .350 8.89 19071-0168 D-653-12X .438 11.11 .385 9.78 19063-0063 E-758-14 .468 11.88 .350 8.89 19071-0169 D-653-14X .438 11.11 .385 9.78 19063-0064 E-758-38 .468 11.88 .350 8.89 19071-0170 D-653-34X .438 11.11 .385 9.78 19063-0065 E-758-56 .468 11.88 .350 8.89 19071-0171 D-653-38X .438 11.11 .385 9.78 19063-0066 E-758-58 .468 11.88 .350 8.89 19071-0172 D-653-56X .438 11.11 .385 9.78 19063-0067 E-758-76 .468 11.88 .350 8.89 19071-0173 D-653-58X .438 11.11 .385 9.78 19063-0069 E-760-08 .468 11.88 .350 8.89 19071-0174 D-653-76X .438 11.11 .385 9.78 19063-0071 E-760-10 .468 11.88 .350 8.89 19071-0176 D-656-06X .438 11.11 .385 9.78 19063-0073 E-760-14 .468 11.88 .350 8.89 19071-0178 D-656-08X .438 11.11 .385 9.78 19063-0076 E-760-56 .468 11.88 .350 8.89 19071-0180 D-656-10X .438 11.11 .385 9.78 19067-0043 E-957-08 .468 11.88 .428 10.87 19071-0182 D-656-14X .438 11.11 .385 9.78 19067-0045 E-957-10 .468 11.88 .428 10.87 19071-0334 D-652-12X .438 11.11 .385 9.78 19067-0047 E-957-14 .468 11.88 .428 10.87 19154-0041 D-654X .375 9.53 .385 9.78 19067-0052 E-957-38 .468 11.88 .428 10.87 19193-0143 D-350-06 .438 11.11 N/A N/A 19067-0055 E-957-56 .468 11.88 .428 10.87 19193-0146 D-350-08 .438 11.11 N/A N/A 19067-0059 E-957-76 .468 11.88 .428 10.87 19193-0149 D-350-10 .438 11.11 N/A N/A 19067-0061 E-958-12 .468 11.88 .428 10.87 19193-0152 D-350-14 .438 11.11 N/A N/A 19067-0062 E-958-14 .468 11.88 .428 10.87 19193-0157 D-350-56 .438 11.11 N/A N/A 19067-0063 E-958-38 .468 11.88 .428 10.87 19193-0159 D-351-10 .438 11.11 N/A N/A 19067-0064 E-958-58 .468 11.88 .428 10.87 19193-0163 D-351-14 .438 11.11 N/A N/A 19067-0065 E-958-76 .468 11.88 .428 10.87 19193-0167 D-351-38 .438 11.11 N/A N/A 19067-0067 E-960-08 .468 11.88 .428 10.87 19193-0171 D-351-56 .438 11.11 N/A N/A 19067-0069 E-960-10 .468 11.88 .428 10.87 19193-0175 D-351-76 .438 11.11 N/A N/A 19067-0071 E-960-14 .468 11.88 .428 10.87 19193-0178 D-352-10 .438 11.11 N/A N/A 19067-0073 E-960-56 .468 11.88 .428 10.87 19193-0179 D-352-12 .438 11.11 N/A N/A 19071-0185 E-657-08X .468 11.88 .440 11.17 19193-0182 D-352-14 .438 11.11 N/A N/A 19071-0188 E-657-10X .468 11.88 .440 11.17 19193-0184 D-352-38 .438 11.11 N/A N/A 19071-0190 E-657-14X .468 11.88 .440 11.17 19193-0185 D-352-56 .438 11.11 N/A N/A 19071-0193 E-657-38X .468 11.88 .440 11.17 19193-0186 D-352-58 .438 11.11 N/A N/A 19071-0196 E-657-56X .468 11.88 .440 11.17 19193-0187 D-352-76 .438 11.11 N/A N/A 19071-0200 E-658-10X .468 11.88 .440 11.17 19193-0190 D-353-12 .438 11.11 N/A N/A 19071-0201 E-658-12X .468 11.88 .440 11.17 19193-0191 D-353-14 .438 11.11 N/A N/A 19071-0203 E-658-14X .468 11.88 .440 11.17 19193-0192 D-353-34 .438 11.11 N/A N/A 19071-0204 E-658-38X .468 11.88 .440 11.17 19193-0193 D-353-38 .438 11.11 N/A N/A 19071-0206 E-658-56X .468 11.88 .440 11.17 19193-0194 D-353-56 .438 11.11 N/A N/A 19071-0207 E-658-58X .468 11.88 .440 11.17 19193-0195 D-353-58 .438 11.11 N/A N/A 19071-0208 E-658-76X .468 11.88 .440 11.17 19193-0196 D-353-76 .438 11.11 N/A N/A 19071-0218 E-660-08X .468 11.88 .440 11.17 19193-0198 D-356-06 .438 11.11 N/A N/A 19071-0221 E-660-10X .468 11.88 .440 11.17 19193-0200 D-356-08 .438 11.11 N/A N/A 19071-0225 E-660-14X .468 11.88 .440 11.17 19193-0202 D-356-10 .438 11.11 N/A N/A 19071-0229 E-660-56X .468 11.88 .440 11.17 19193-0204 D-356-14 .438 11.11 N/A N/A 19154-0045 E-662X .438 11.11 .440 11.17 19202-0054 D-754 .375 9.53 .265 6.73 19193-0206 E-357-08 .468 11.88 N/A N/A 19205-0004 D-355 .312 7.92 N/A N/A 19193-0209 E-357-10 .468 11.88 N/A N/A 19215-0034 D-354 .375 9.53 .170 4.32 19193-0212 E-357-14 .468 11.88 N/A N/A 19221-0167 HDC-8102-CC .610 15.49 N/A N/A 19193-0216 E-357-38 .468 11.88 N/A N/A Doc. No: TM-192860065 Release Date: 05-12-04 UNCONTROLLED COPY Page 14 of 29 Revision: G Revision Date:10-07-15
DLH-Putt Pump Dieless Head Crimper Wire Size: 6 AWG 16.50mm² Wire Size: 4 AWG 25.00mm² Insulation Diameter Insulation Diameter Terminal Terminal Wire Strip Length Terminal Terminal Wire Strip Length Maximum Maximum No. Eng No. (REF) No. Eng No. (REF) In mm In mm In mm In mm 19193-0219 E-357-56 .468 11.88 N/A N/A 19071-0231 F-666-10X .531 13.48 .515 13.08 19193-0225 E-358-10 .468 11.88 N/A N/A 19071-0234 F-666-12X .531 13.48 .515 13.08 19193-0226 E-358-12 .468 11.88 N/A N/A 19071-0237 F-666-14X .531 13.48 .515 13.08 19193-0229 E-358-14 .468 11.88 N/A N/A 19071-0240 F-666-38X .531 13.48 .515 13.08 19193-0230 E-358-38 .468 11.88 N/A N/A 19071-0243 F-666-56X .531 13.48 .515 13.08 19193-0232 E-358-56 .468 11.88 N/A N/A 19071-0247 F-666-76X .531 13.48 .515 13.08 19193-0233 E-358-58 .468 11.88 N/A N/A 19071-0250 F-667-10X .531 13.48 .515 13.08 19193-0234 E-358-76 .468 11.88 N/A N/A 19071-0253 F-667-14X .531 13.48 .515 13.08 19193-0236 E-359-12 .468 11.88 N/A N/A 19071-0255 F-667-56X .531 13.48 .515 13.08 19193-0237 E-359-14 .468 11.88 N/A N/A 19154-0082 F-664X .453 11.50 .605 15.36 19193-0238 E-359-34 .468 11.88 N/A N/A 19193-0254 F-366-10 .531 13.48 N/A N/A 19193-0239 E-359-34 .468 11.88 N/A N/A 19193-0258 F-366-12 .531 13.48 N/A N/A 19193-0240 E-359-56 .468 11.88 N/A N/A 19193-0261 F-366-14 .531 13.48 N/A N/A 19193-0241 E-359-58 .468 11.88 N/A N/A 19193-0264 F-366-38 .531 13.48 N/A N/A 19193-0242 E-359-76 .468 11.88 N/A N/A 19193-0267 F-366-56 .531 13.48 N/A N/A 19193-0243 E-360-08 .468 11.88 N/A N/A 19193-0270 F-366-76 .531 13.48 N/A N/A 19193-0245 E-360-10 .468 11.88 N/A N/A 19193-0273 F-367-10 .531 13.48 N/A N/A 19193-0248 E-360-14 .468 11.88 N/A N/A 19193-0275 F-367-14 .531 13.48 N/A N/A 19193-0251 E-360-56 .468 11.88 N/A N/A 19193-0278 F-367-56 .531 13.48 N/A N/A 19193-0252 E-360-56R90 .468 11.88 N/A N/A 19193-0281 F-369-12 .531 13.48 N/A N/A 19202-0055 E-762 .438 11.11 .342 8.68 19193-0282 F-369-14 .531 13.48 N/A N/A 19205-0006 E-361 .375 9.52 N/A N/A 19193-0283 F-369-38 .531 13.48 N/A N/A 19215-0040 E-362 .438 11.11 N/A N/A 19193-0284 F-369-56 .531 13.48 N/A N/A 19221-0168 HDC-6142-CC .540 13.71 N/A N/A 19193-0285 F-369-58 .531 13.48 N/A N/A 19221-0213 HDC-614-CC .547 13.90 N/A N/A 19193-0286 F-369-76 .531 13.48 N/A N/A 19221-0215 HDC-610-CC .547 13.90 N/A N/A 19193-0287 F-370-12 .531 13.48 N/A N/A 19221-0227 BCL-614-WP-PL .468 11.88 N/A N/A 19193-0288 F-370-14 .531 13.48 N/A N/A 19221-0228 BCL-6516-WP-PL .468 11.88 N/A N/A 19193-0289 F-370-34 .531 13.48 N/A N/A 19221-0229 BCL-638-WP-PL .468 11.88 N/A N/A 19193-0291 F-370-38 .531 13.48 N/A N/A 19221-0291 HDCL-6142-CC .670 17.02 N/A N/A 19193-0292 F-370-56 .531 13.48 N/A N/A 19221-0316 HDCL-614-CC 1.047 26.59 N/A N/A 19193-0293 F-370-58 .531 13.48 N/A N/A 19193-0294 F-370-76 .531 13.48 N/A N/A Wire Size: 4 AWG 25.00mm² 19202-0085 F-764 .531 13.48 .429 10.89 Insulation Diameter 19205-0086 F-365 .531 13.48 N/A N/A Terminal Terminal Wire Strip Length Maximum 19215-0089 F-364 .531 13.48 N/A N/A No. Eng No. (REF) In mm In mm 19221-0169 HDC-4142-CC .610 15.49 N/A N/A 19063-0078 F-766-10 .531 13.48 .432 10.97 19221-0170 HDC-45162-CC .610 15.49 N/A N/A 19063-0079 F-766-12 .531 13.48 .432 10.97 19221-0214 HDC-414-CC .594 15.09 N/A N/A 19063-0080 F-766-14 .531 13.48 .432 10.97 19221-0216 HDC-410-CC .594 15.09 N/A N/A 19063-0081 F-766-38 .531 13.48 .432 10.97 19221-0217 HDC-4516-CC .610 15.49 N/A N/A 19063-0082 F-766-56 .531 13.48 .432 10.97 19221-0230 BCL-414-PL .500 12.70 N/A N/A 19063-0083 F-766-76 .531 13.48 .432 10.97 19221-0231 BCL-4516-PL .500 12.70 N/A N/A 19063-0084 F-767-10 .531 13.48 .432 10.97 19221-0232 BCL-438-PL .500 12.70 N/A N/A 19063-0085 F-767-14 .531 13.48 .432 10.97 19221-0292 HDCL-4142-CC 1.047 26.58 N/A N/A 19063-0086 F-767-56 .531 13.48 .432 10.97 19221-0317 HDCL-414-CC 1.047 26.59 N/A N/A 19063-0087 F-770-12 .531 13.48 .432 10.97 19063-0088 F-770-14 .531 13.48 .432 10.97 Wire Size: 2 AWG 35.00mm² 19063-0089 F-770-34 .531 13.48 .432 10.97 Insulation Diameter Terminal Terminal Wire Strip Length 19063-0090 F-770-38 .531 13.48 .432 10.97 Maximum No. Eng No. (REF) 19063-0091 F-770-56 .531 13.48 .432 10.97 In mm In mm 19063-0092 F-770-76 .531 13.48 .432 10.97 19063-0093 G-774-12 .578 14.68 .525 13.33 19067-0075 F-966-10 .531 13.48 .520 13.20 19063-0094 G-774-14 .578 14.68 .525 13.33 19067-0076 F-966-12 .531 13.48 .520 13.20 19063-0095 G-774-38 .578 14.68 .525 13.33 19067-0077 F-966-14 .531 13.48 .520 13.20 19063-0096 G-774-56 .578 14.68 .525 13.33 19067-0078 F-966-38 .531 13.48 .520 13.20 19063-0097 G-774-58 .578 14.68 .525 13.33 19067-0079 F-966-56 .531 13.48 .520 13.20 19063-0098 G-774-76 .578 14.68 .525 13.33 19067-0080 F-966-76 .531 13.48 .520 13.20 19063-0099 G-775-12 .578 14.68 .525 13.33 19067-0081 F-967-10 .531 13.48 .520 13.20 19063-0100 G-775-14 .578 14.68 .525 13.33 19067-0082 F-967-14 .531 13.48 .520 13.20 19063-0101 G-775-38 .578 14.68 .525 13.33 19067-0084 F-967-56 .531 13.48 .520 13.20 19063-0102 G-775-56 .578 14.68 .525 13.33 19067-0085 F-969-12 .531 13.48 .520 13.20 19063-0103 G-775-58 .578 14.68 .525 13.33 19067-0086 F-969-38 .531 13.48 .520 13.20 19063-0104 G-775-76 .578 14.68 .525 13.33 19067-0087 F-969-58 .531 13.48 .520 13.20 19063-0111 G-777-12 .578 14.68 .525 13.33 19067-0088 F-970-34 .531 13.48 .520 13.20 19063-0112 G-777-14 .578 14.68 .525 13.33 19067-0089 F-970-58 .531 13.48 .520 13.20 19063-0113 G-777-34 .578 14.68 .525 13.33 Doc. No: TM-192860065 Release Date: 05-12-04 UNCONTROLLED COPY Page 15 of 29 Revision: G Revision Date:10-07-15
DLH-Putt Pump Dieless Head Crimper Wire Size: 2 AWG 35.00mm² Wire Size: 2 AWG 35.00mm² Insulation Diameter Insulation Diameter Terminal Terminal Wire Strip Length Terminal Terminal Wire Strip Length Maximum Maximum No. Eng No. (REF) No. Eng No. (REF) In mm In mm In mm In mm 19063-0114 G-777-38 .578 14.68 .525 13.33 19202-0057 G-772 .531 13.48 .509 12.92 19063-0115 G-777-56 .578 14.68 .525 13.33 19205-0008 G-373 .578 14.68 N/A N/A 19063-0116 G-777-58 .578 14.68 .525 13.33 19215-0046 G-372 .531 13.48 N/A N/A 19063-0117 G-777-76 .578 14.68 .525 13.33 19221-0171 HDC-2142-CC N/A N/A 19067-0090 G-974-12 .578 14.68 .600 15.24 19221-0172 HDC-25162-CC .780 19.81 N/A N/A 19067-0091 G-974-14 .578 14.68 .600 15.24 19221-0218 HDC-214-CC .547 13.90 N/A N/A 19067-0092 G-974-38 .578 14.68 .600 15.24 19221-0219 HDC-2516-CC .547 13.90 N/A N/A 19067-0093 G-974-56 .578 14.68 .600 15.24 19221-0220 HDC-238-CC .657 16.69 N/A N/A 19067-0094 G-974-76 .578 14.68 .600 15.24 19221-0233 BCL-2516-PL .593 15.06 N/A N/A 19067-0095 G-975-10 .578 14.68 .600 15.24 19221-0235 BCL-238-PL .593 15.06 N/A N/A 19067-0096 G-975-14 .578 14.68 .600 15.24 19221-0236 BCL-212-WP-PL .593 15.06 N/A N/A 19067-0097 G-975-38 .578 14.68 .600 15.24 19221-0293 HDCL-2142-CC 1.052 26.72 N/A N/A 19067-0098 G-975-56 .578 14.68 .600 15.24 19221-0294 HDCL-25162-CC 1.052 26.72 N/A N/A 19067-0099 G-977-34 .578 14.68 19221-0323 HDCL-214-CC 1.266 32.16 N/A N/A 19067-0100 G-977-58 .578 14.68 19221-0324 HDCL-2516-CC 1.266 32.16 N/A N/A 19067-0105 G-776-12 .578 14.68 .525 13.33 19067-0106 G-776-14 .578 14.68 .525 13.33 Wire Size: 1 AWG 42.5mm² 19067-0107 G-776-38 .578 14.68 .525 13.33 Insulation Diameter 19067-0108 G-776-56 .578 14.68 .525 13.33 Terminal Terminal Wire Strip Length Maximum No. Eng No. (REF) 19067-0109 G-776-58 .578 14.68 .525 13.33 In mm In mm 19067-0110 G-776-76 .578 14.68 .525 13.33 19221-0173 HDC-1142-CC .420 10.67 N/A N/A 19067-0130 G-974-58 .578 14.68 .600 15.24 19221-0174 HDC-15162-CC .770 19.56 N/A N/A 19071-0272 G-674-12X .578 14.68 .655 16.63 19221-0221 HDC-114-CC .750 19.05 N/A N/A 19071-0273 G-674-14X .578 14.68 .655 16.63 19221-0237 BCL-1516-PL .656 16.66 N/A N/A 19071-0275 G-674-38X .578 14.68 .655 16.63 19221-0238 BCL-138-PL .656 16.66 N/A N/A 19071-0276 G-674-56X .578 14.68 .655 16.63 19221-0239 BCL-112-PL .656 16.66 N/A N/A 19071-0277 G-674-58X .578 14.68 .655 16.63 19221-0271 HDC-1516-CC .750 19.05 N/A N/A 19071-0278 G-674-76X .578 14.68 .655 16.63 19221-0272 HDC-138-CC .750 19.05 N/A N/A 19071-0279 G-675-10X .578 14.68 .655 16.63 19221-0273 HDC-112-CC .750 19.05 N/A N/A 19071-0281 G-675-14X .578 14.68 .655 16.63 19221-0295 HDCL-1142-CC 1.410 35.81 N/A N/A 19071-0283 G-675-38X .578 14.68 .655 16.63 19221-0296 HDCL-15162-CC 1.410 35.81 N/A N/A 19071-0285 G-675-56X .578 14.68 .655 16.63 19221-0334 HDCL-114-CC N/A N/A 19071-0287 G-675-76X .578 14.68 .655 16.63 19221-0335 HDCL-1516-CC N/A N/A 19071-0289 G-676-12X .578 14.68 .655 16.63 19071-0290 G-676-14X .578 14.68 .655 16.63 Wire Size: 1/0 AWG 50.00mm² 19071-0291 G-676-38X .578 14.68 .655 16.63 Insulation Diameter 19071-0292 G-676-56X .578 14.68 .655 16.63 Terminal Terminal Wire Strip Length Maximum 19071-0293 G-676-58X .578 14.68 .655 16.63 No. Eng No. (REF) In mm In mm 19071-0294 G-676-76X .578 14.68 .655 16.63 19063-0118 H-780-12 .765 19.43 .595 15.11 19071-0295 G-677-12X .578 14.68 .655 16.63 19063-0119 H-780-14 .765 19.43 .595 15.11 19071-0296 G-677-14X .578 14.68 .655 16.63 19063-0120 H-780-38 .765 19.43 .595 15.11 19071-0297 G-677-34X .578 14.68 .655 16.63 19063-0121 H-780-56 .765 19.43 .595 15.11 19071-0298 G-677-38X .578 14.68 .655 16.63 19063-0122 H-780-76 .765 19.43 .595 15.11 19071-0299 G-677-56X .578 14.68 .655 16.63 19063-0123 H-781-14 .765 19.43 .595 15.11 19071-0300 G-677-58X .578 14.68 .655 16.63 19063-0124 H-781-38 .765 19.43 .595 15.11 19071-0301 G-677-76X .578 14.68 .655 16.63 19063-0125 H-781-56 .765 19.43 .595 15.11 19154-0049 G-672X .531 13.48 .650 16.51 19063-0126 H-782-14 .765 19.43 .595 15.11 19193-0296 G-374-12 .578 14.68 N/A N/A 19063-0127 H-782-38 .765 19.43 .595 15.11 19193-0297 G-374-14 .578 14.68 N/A N/A 19063-0128 H-782-56 .765 19.43 .595 15.11 19193-0298 G-374-38 .578 14.68 N/A N/A 19067-0101 H-980-38 .765 19.43 .680 17.27 19193-0299 G-374-56 .578 14.68 N/A N/A 19067-0102 H-980-76 .765 19.43 .680 17.27 19193-0301 G-374-58 .578 14.68 N/A N/A 19067-0315 H-980-12 .765 19.43 .680 17.27 19193-0302 G-374-76 .578 14.68 N/A N/A 19071-0302 H-680-76X .765 19.43 .680 17.27 19193-0303 G-375-10 .578 14.68 N/A N/A 19071-0303 H-681-14X .765 19.43 .680 17.27 19193-0305 G-375-14 .578 14.68 N/A N/A 19071-0305 H-681-38X .765 19.43 .680 17.27 19193-0307 G-375-38 .578 14.68 N/A N/A 19071-0306 H-681-56X .765 19.43 .680 17.27 19193-0309 G-375-56 .578 14.68 N/A N/A 19071-0308 H-682-12X .765 19.43 .680 17.27 19193-0311 G-375-76 .578 14.68 N/A N/A 19071-0336 H-682-34X .765 19.43 .680 17.27 19193-0318 G-377-12 .578 14.68 N/A N/A 19071-0337 H-682-38X .765 19.43 .680 17.27 19193-0319 G-377-14 .578 14.68 N/A N/A 19071-0338 H-682-58X .765 19.43 .680 17.27 19193-0320 G-377-34 .578 14.68 N/A N/A 19193-0325 H-380-12 .765 19.43 N/A N/A 19193-0321 G-377-38 .578 14.68 N/A N/A 19193-0326 H-380-14 .765 19.43 N/A N/A 19193-0322 G-377-56 .578 14.68 N/A N/A 19193-0327 H-380-38 .765 19.43 N/A N/A 19193-0324 G-377-76 .578 14.68 N/A N/A 19193-0328 H-380-56 .765 19.43 N/A N/A 19193-0611 G-377-76 .578 14.68 N/A N/A 19193-0329 H-380-76 .765 19.43 N/A N/A Doc. No: TM-192860065 Release Date: 05-12-04 UNCONTROLLED COPY Page 16 of 29 Revision: G Revision Date:10-07-15
DLH-Putt Pump Dieless Head Crimper Wire Size: 1/0 AWG 50.00mm² Wire Size: 2/0 AWG 70.00mm² Insulation Diameter Insulation Diameter Terminal Terminal Wire Strip Length Terminal Terminal Wire Strip Length Maximum Maximum No. Eng No. (REF) No. Eng No. (REF) In mm In mm In mm In mm 19193-0330 H-381-14 .765 19.43 N/A N/A 19193-0350 J-387-12 .781 19.83 N/A N/A 19193-0331 H-381-38 .765 19.43 N/A N/A 19193-0351 J-387-34 .781 19.83 N/A N/A 19193-0333 H-381-56 .765 19.43 N/A N/A 19193-0352 J-387-58 .781 19.83 N/A N/A 19193-0556 H-381-12 .765 19.43 N/A N/A 19193-0353 J-387-78 .781 19.83 N/A N/A 19202-0058 H-783 .578 14.68 .590 14.98 19202-0059 J-788 .688 17.47 .670 17.02 19205-0009 H-384 .718 18.23 N/A N/A 19205-0010 J-389 .718 18.23 N/A N/A 19215-0047 H-383 .625 15.88 N/A N/A 19215-0048 J-388 .640 16.25 N/A N/A 19221-0176 HDC-10382-CC 1.070 27.18 N/A N/A 19221-0105 HDC-20516-CC .985 25.02 N/A N/A 19221-0242 BCL-1012-PL .703 17.85 N/A N/A 19221-0106 HDC-2038-CC .985 25.02 N/A N/A 19221-0240 BCL-10516-PL .703 17.85 N/A N/A 19221-0107 HDC-2012-CC .985 25.02 N/A N/A 19221-0241 BCL-1038-PL .703 17.85 N/A N/A 19221-0178 HDC-20382-CC .980 24.90 N/A N/A 19221-0274 HDC-1014-CC .875 22.23 N/A N/A 19221-0179 HDC-20122-CC .980 24.90 N/A N/A 19221-0275 HDC-10516-CC .875 22.23 N/A N/A 19221-0195 HDC-205162-CC .980 24.90 N/A N/A 19221-0276 HDC-1038-CC .875 22.23 N/A N/A 19221-0234 BCL-2014-PL .750 19.05 N/A N/A 19221-0277 HDC-1012-CC .875 22.23 N/A N/A 19221-0243 BCL-20516-PL .750 19.05 N/A N/A 19221-0297 HDCL-105162-CC 1.520 38.61 N/A N/A 19221-0244 BCL-2038-PL .750 19.05 N/A N/A 19221-0298 HDCL-10382-CC 1.520 38.61 N/A N/A 19221-0245 BCL-2012-PL .750 19.05 N/A N/A 19221-0336 HDCL-10516-CC 1.406 35.71 N/A N/A 19221-0249 BCL-2014 .750 19.05 N/A N/A 19221-0337 HDCL-1038-CC 1.406 35.71 N/A N/A 19221-0278 HDC-2014-CC .985 25.02 N/A N/A 19221-0353 HDCL-105162-CC .860 21.84 N/A N/A 19221-0299 HDCL-20382-CC 1.690 42.93 N/A N/A 19221-0377 BCL-1038 .703 17.85 N/A N/A 19221-0300 HDCL-20122-CC 1.690 42.93 N/A N/A 19221-0393 BCL-1012 .703 17.85 N/A N/A 19221-0338 HDCL-2038-CC 1.422 36.12 N/A N/A 19221-0394 BCL-10516 .703 17.85 N/A N/A 19221-0339 HDCL-2012-CC 1.422 36.12 N/A N/A 19221-0422 BCL-1014-PL .703 17.85 N/A N/A 19221-0379 BCL-2038 .750 19.05 N/A N/A 19221-0423 BCL-1014 .703 17.85 N/A N/A 19221-0397 BCL-2012 .750 19.05 N/A N/A 19221-0436 BCL-1012-WP-PL .703 17.85 N/A N/A 19221-0398 BCL-20516 .750 19.05 N/A N/A 19221-0437 BCL-1012-PL .703 17.85 N/A N/A 19221-0597 BCL-2058 .750 19.05 N/A N/A 19221-0440 BCL-1038-WP-PL .703 17.85 N/A N/A 19221-0598 BCL-2058-PL .750 19.05 N/A N/A 19221-0441 BCL-1038-WP .703 17.85 N/A N/A 19221-0848 BCL-2010MM-PL .750 19.05 N/A N/A 19221-0847 BCL-1010MM-PL .703 17.85 N/A N/A Wire Size: 3/0 AWG 95.00mm² Wire Size: 2/0 AWG 70.00mm² Insulation Diameter Terminal Terminal Wire Strip Length Insulation Diameter Maximum Terminal Terminal Wire Strip Length No. Eng No. (REF) Maximum In mm In mm No. Eng No. (REF) In mm In mm 19202-0060 K-793 .640 16.25 .731 18.56 19063-0129 J-785-12 .781 19.83 .675 17.14 19205-0012 K-393 .672 17.06 N/A N/A 19063-0130 J-785-14 .781 19.83 .675 17.14 19215-0049 K-394 .672 17.06 N/A N/A 19063-0131 J-785-38 .781 19.83 .675 17.14 19221-0108 HDC-3014-CC 1.110 28.19 N/A N/A 19063-0132 J-785-56 .781 19.83 .675 17.14 19221-0109 HDC-30516-CC 1.110 28.19 N/A N/A 19063-0133 J-785-76 .781 19.83 .675 17.14 19221-0110 HDC-3038-CC 1.110 28.19 N/A N/A 19063-0134 J-787-12 .781 19.83 .675 17.14 19221-0180 HDC-305162-CC 1.100 27.94 N/A N/A 19063-0135 J-787-34 .781 19.83 .675 17.14 19221-0181 HDC-30382-CC 1.100 27.94 N/A N/A 19063-0136 J-787-58 .781 19.83 .675 17.14 19221-0182 HDC-30122-CC 1.100 27.94 N/A N/A 19063-0137 J-787-78 .781 19.83 .675 17.14 19221-0246 BCL-30516-PL .812 20.63 N/A N/A 19067-0109 J-985-12 .781 19.83 .765 19.43 19221-0247 BCL-3038-PL .812 20.63 N/A N/A 19067-0110 J-985-14 .781 19.83 .765 19.43 19221-0248 BCL-3012-PL .812 20.63 N/A N/A 19067-0111 J-985-38 .781 19.83 .765 19.43 19221-0301 HDCL-30382-CC 1.650 41.91 N/A N/A 19067-0112 J-985-56 .781 19.83 .765 19.43 19221-0302 HDCL-30122-CC 1.650 41.91 N/A N/A 19067-0113 J-985-76 .781 19.83 .765 19.43 19221-0325 HDCL-3038-CC 1.547 39.29 N/A N/A 19067-0114 J-987-12 .781 19.83 .765 19.43 19221-0326 HDCL-3012-CC 1.547 39.29 N/A N/A 19067-0115 J-987-34 .781 19.83 .765 19.43 19221-0355 HDC-3012-CC 1.110 28.19 N/A N/A 19067-0116 J-987-58 .781 19.83 .765 19.43 19221-0381 BCL-3038 .812 20.63 N/A N/A 19071-0309 J-685-12X .781 19.83 .735 18.66 19221-0401 BCL-3012 .812 20.63 N/A N/A 19071-0310 J-685-14X .781 19.83 .735 18.66 19221-0402 BCL-30516 .812 20.63 N/A N/A 19071-0311 J-685-38X .781 19.83 .735 18.66 19221-0478 BCL-3014 .812 20.63 N/A N/A 19071-0312 J-685-56X .781 19.83 .735 18.66 19221-0570 BCL-3014-PL .812 20.63 N/A N/A 19071-0313 J-685-76X .781 19.83 .735 18.66 19221-0862 BCL-3010MM-PL .750 19.05 N/A N/A 19071-0314 J-687-12X .781 19.83 .675 17.14 19071-0339 J-687-34X .781 19.83 .675 17.14 Wire Size: 4/0 AWG 120.00mm² 19071-0340 J-687-58X .781 19.83 .675 17.14 Insulation Diameter 19193-0341 J-385-12 .781 19.83 N/A N/A Terminal Terminal Wire Strip Length Maximum 19193-0342 J-385-14 .781 19.83 N/A N/A No. Eng No. (REF) In mm In mm 19193-0345 J-385-38 .781 19.83 N/A N/A 19202-0061 L-778 .750 19.05 .831 21.10 19193-0346 J-385-56 .781 19.83 N/A N/A 19205-0013 L-378 .750 19.05 N/A N/A 19193-0348 J-385-76 .781 19.83 N/A N/A Doc. No: TM-192860065 Release Date: 05-12-04 UNCONTROLLED COPY Page 17 of 29 Revision: G Revision Date:10-07-15
DLH-Putt Pump Dieless Head Crimper Wire Size: 4/0 AWG 120.00mm² Wire Size: 300 MCM AWG 152.00mm² Insulation Diameter Insulation Diameter Terminal Terminal Wire Strip Length Terminal Terminal Wire Strip Length Maximum Maximum No. Eng No. (REF) No. Eng No. (REF) In mm In mm In mm In mm 19215-0050 L-379 .750 19.05 N/A N/A 19221-0307 HDCL-300382-CC 2.060 52.32 N/A N/A 19221-0183 HDC-40382-CC 1.210 30.73 N/A N/A 19221-0308 HDCL-300122-CC 2.060 52.32 N/A N/A 19221-0184 HDC-40122-CC 1.210 30.73 N/A N/A 19221-0331 HDCL-30038-CC 2.235 56.77 N/A N/A 19221-0250 BCL-4038-PL 1.159 29.44 N/A N/A 19221-0332 HDCL-30012-CC 2.235 56.77 N/A N/A 19221-0251 BCL-4012-PL 1.159 29.44 N/A N/A 19221-0362 HDC-30038-CC 1.407 35.74 N/A N/A 19221-0303 HDCL-40382-CC 1.880 47.75 N/A N/A 19221-0363 HDC-30012-CC 1.407 35.74 N/A N/A 19221-0304 HDCL-40122-CC 1.880 47.75 N/A N/A 19221-0364 HDC-30058-CC 1.407 35.74 N/A N/A 19221-0327 HDCL-4038-CC 1.843 46.81 N/A N/A 19221-0328 HDCL-4012-CC 1.843 46.81 N/A N/A Wire Size: 350 MCM AWG 177.30mm² 19221-0356 HDC-4014-CC 1.220 30.99 N/A N/A Insulation Diameter 19221-0357 HDC-40516-CC 1.220 30.99 N/A N/A Terminal Terminal Wire Strip Length Maximum 19221-0358 HDC-4038-CC 1.220 30.99 N/A N/A No. Eng No. (REF) In mm In mm 19221-0359 HDC-4012-CC 1.220 30.99 N/A N/A 19221-0189 HDC-350382-CC 1.540 39.12 N/A N/A 19221-0371 BCL-4038-PL (.625) .859 21.8 N/A N/A 19221-0190 HDC-350122-CC 1.540 39.12 N/A N/A 19221-0372 BCL-4012-PL (.625) .859 21.8 N/A N/A 19221-0309 HDCL-350382-CC 2.210 56.13 N/A N/A 19221-0373 BCL-4058-PL (.625) .859 21.8 N/A N/A 19221-0310 HDCL-350122-CC 2.210 56.13 N/A N/A 19221-0374 BCL-4038 (.625) .859 21.8 N/A N/A 19221-0333 HDCL-35038-CC 2.931 74.45 N/A N/A 19221-0375 BCL-4012 (.625) .859 21.8 N/A N/A 19221-0340 HDCL-35012-CC 2.931 47.45 N/A N/A 19221-0376 BCL-4058 (.625) .859 21.8 N/A N/A 19221-0365 HDC-35012-CC 1.531 38.89 N/A N/A 19221-0382 BCL-4038 .859 21.8 N/A N/A 19221-0366 HDC-35058-CC 1.531 38.89 N/A N/A 19221-0403 BCL-4012 .859 21.8 N/A N/A 19221-0412 BCL-40516-PL .859 21.8 N/A N/A Wire Size: 400 MCM AWG 202.70 mm² 19221-0413 BCL-40516 .859 21.8 N/A N/A Insulation Diameter 19221-0502 BCL-40516 .859 21.8 N/A N/A Terminal Terminal Wire Strip Length Maximum 19221-0503 BCL-40516-PL .859 21.8 N/A N/A No. Eng No. (REF) In mm In mm 19221-0648 BCL-4014-PL .859 21.8 N/A N/A 19221-0191 HDC-400382-CC 1.590 40.37 N/A N/A 19221-0652 BCL-4014 .859 21.8 N/A N/A 19221-0192 HDC-400122-CC 1.590 40.37 N/A N/A 19221-0311 HDCL-400382-CC 2.280 57.91 N/A N/A Wire Size: 250 MCM AWG 127.00mm² 19221-0312 HDCL-400122-CC 2.280 57.91 N/A N/A Insulation Diameter 19221-0341 HDCL-40038-CC 2.469 62.71 N/A N/A Terminal Terminal Wire Strip Length Maximum 19221-0342 HDCL-40012-CC 2.469 62.71 N/A N/A No. Eng No. (REF) In mm In mm 19221-0367 HDC-40012-CC 1.594 40.49 N/A N/A 19221-0185 HDC-250382-CC 1.270 32.26 N/A N/A 19221-0368 HDC-40058-CC 1.594 40.49 N/A N/A 19221-0186 HDC-250122-CC 1.270 32.26 N/A N/A 19221-0305 HDCL-250382-CC 1.870 47.50 N/A N/A Wire Size: 500 MCM AWG 253.40 mm² 19221-0306 HDCL-250122-CC 1.870 47.50 N/A N/A Insulation Diameter Terminal Terminal Wire Strip Length 19221-0329 HDCL-25038-CC 2.093 53.16 N/A N/A Maximum No. Eng No. (REF) 19221-0330 HDCL-25012-CC 2.093 53.16 N/A N/A In mm In mm 19221-0360 HDC-25038-CC 1.282 32.56 N/A N/A 19221-0193 HDC-500382-CC 1.810 45.97 N/A N/A 19221-0361 HDC-25012-CC 1.282 32.56 N/A N/A 19221-0194 HDC-500122-CC 1.810 45.97 N/A N/A 19221-0446 BCL-25038 .859 21.8 N/A N/A 19221-0313 HDCL-500382-CC 2.860 72.64 N/A N/A 19221-0447 BCL-25038-PL .859 21.8 N/A N/A 19221-0314 HDCL-500122-CC 2.860 72.64 N/A N/A 19221-0343 HDCL-50038-CC 3.063 77.80 N/A N/A 19221-0344 HDCL-50012-CC 3.063 77.80 N/A N/A Wire Size: 300 MCM AWG 152.00mm² 19221-0369 HDC-50012-CC 1.907 48.44 N/A N/A Insulation Diameter Terminal Terminal Wire Strip Length Maximum 19221-0370 HDC-50058-CC 1.797 45.64 N/A N/A No. Eng No. (REF) In mm In mm 19221-0187 HDC-300382-CC 1.330 33.78 N/A N/A 19221-0188 HDC-300122-CC 1.330 33.78 N/A N/A Doc. No: TM-192860065 Release Date: 05-12-04 UNCONTROLLED COPY Page 18 of 29 Revision: G Revision Date:10-07-15
DLH-Putt Pump Dieless Head Crimper INDENTOR CENTER BARREL 3.3 Crimping Terminals NIB BETWEEN NIBS Before crimping, set the recommended air pressure WIRE STOP gauge to obtain the proper crimp . See Section 3.2 (Adjustments). 1. Adjust wire stop to position terminal barrel centered on the Indentor nibs. See figure 4-.1 WIRE 2. Adjust wire stop so conductor is visible beyond terminal barrel but not so far that it effects use of INDENTOR NIB Figure 4-1 terminal. 3. Position the terminal in the locator as shown in Figure 4-2 and 4-3. Insert the properly stripped wire into the terminal barrel. The wire ends should butt up against the wire stop of the locator. MOVABLE ADJUSTABLE JAWS (NIBBS) WIRE STOP ADJUSTABLE WIRE STOP MOVABLE JAW (NIBB) TIGHTEN TERMINAL TO SECURE Figure 4-2 TERMINAL Figure 4-3 WIRE STOP 4. If the terminal is to big or the barrel of the terminal has a closed end, take off the locators and the wire stop. Position the terminal in the center of the jaws. Insert the properly stripped wire visually into the terminal barrel. as shown in Figure 4-4. 5. Depress the pedal on the putt pump to activate the jaws. The crimping process is done in small increments gradually allowing the press to fully crimp the terminal into the wire. 6. After the terminal is fully crimp, depress the elevated portion of the pedal to release the pump. This will allow the jaws to release. 7. Remove the crimp and inspect for proper crimp location. REMOVE WIRE STOP AND LOCATORS HEAVY DUTY TERMINAL Figure 4-4 Doc. No: TM-192860065 Release Date: 05-12-04 UNCONTROLLED COPY Page 19 of 29 Revision: G Revision Date:10-07-15
DLH-Putt Pump Dieless Head Crimper Section 4 Maintenance 4.1 Lubrication 4.2 Bleeding Air From the System 4.3 Inspecting the Hydraulic Fluid Level 4.4 Refilling the Reservoir 4.5 Periodic Cleaning 4.6 Spare Parts 4.7 Perishable Parts 4.8 Storage Doc. No: TM-192860065 Release Date: 05-12-04 UNCONTROLLED COPY Page 20 of 29 Revision: G Revision Date:10-07-15
DLH-Putt Pump Dieless Head Crimper 4.1 Lubrication 4.4 Draining and Flushing the Reservoir WARNING: Any repair or servicing, which requires dismantling the pump must be IMPORTANT: Wipe the pump exterior completely performed in a dirt-free environment by a clean before attempting this procedure! qualified technician. 1. Loosen and remove the six screws that fasten CAUTION: Always disconnect air supply before all the pump assembly to the reservoir. Remove the maintenance. pump assembly from the reservoir. Do not damage the gasket, filter, or safety valve. If the pump is operated on a continuous duty cycle for 2. Clean the inside of the reservoir and refill with a extended periods, the manufacturer recommends an suitable, non-flammable flushing oil. Rinse the automatic air line oiler be installed in the air inlet as filter clean. close to the pumping unit as possible. 3. Place the pump assembly back onto the reservoir and secure with two of the six screws. For best Set the unit to feed approximately 1 drop of oil per results, assemble the screws in opposite corners minute into the system. Use SAE No. 10 oil. of the housing. 4. Run the unit for several minutes. Use the same 4.2 Bleeding Air From The System method described in Section 3-7 (Priming the pump unit) During the initial moments of activation or after 5. Drain and clean the reservoir once more. prolonged use, a significant amount of air may 6. Refill the reservoir with an approved, clean accummulate within the hydraulic system. This hydraulic oil and replace the pump assembly entrapped air may cause the cylinder to respond slowly (with gasket) on the reservoir. Assemble the six or behave in an unstable manner. machine screws and torque 25 to 30 in. lbs. To remove the air, run the system through several IMPORTANT: Drain and clean the other hydraulic cycles (extending and retracting the ram) free of any system components (hoses, cylinders, etc.) before load. The rams must be at a lower level than the pump reconnecting them to the pump. This will prevent to allow air to be released through the pump reservoir. contaminated oil from re-entering the pump. 4.3 Inspecting The Hydraulic Fluid Level 4.5 Refilling The Reservoir CAUTION: Always disconnect air supply before all CAUTION: Always disconnect air supply before all maintenance. maintenance. 1. Check the oil level in the reservoir after every 10 If additional oil must be added to the reservoir, hours of use. use only an approved high grade hydraulic oil 2. The oil level should come to within 1/2" of the such as OTC 16355 (215 SSU @ 100° F). filler plug with all hoses attached. Clean the entire area around the filler plug 3. Drain and replenish the reservoir with an before adding oil to the reservoir. approved, high-grade hydraulic oil such as OTC Remove the filler plug and insert a clean funnel 16355 after every 300 hours of use. with filter. The ram must be fully retracted and the air Hoses: Hydraulic hoses on this unit carry a rating of supply disconnected when adding the oil to the 10,000 PSI. reservoir. Replacement hoses must carry the same rating. Doc. No: TM-192860065 Release Date: 05-12-04 UNCONTROLLED COPY Page 21 of 29 Revision: G Revision Date:10-07-15
DLH-Putt Pump Dieless Head Crimper 4.6 Venting the Reservoir 3. Remove the screwdriver and depress the pump end of the pedal once more. To improve oil delivery and increase useable oil 4. If the ram extends or pressure builds, the capacity, vent the reservoir by removing the vent pump has been successfully primed. screw from the filler plug before using the pump. 5. If the pump does not respond, repeat the See Figure 5-1. procedure, repeatedly jogging the air intake valve while holding the pedal in the RELEASE position. 4.8 Periodic Cleaning CAUTION: Always disconnect air supply before all maintenance. A routine should be established to keep the pump as free from dirt as possible. VENT SCREW Figure 5-1 1. All unused couplers should be sealed with 4.7 Priming the Pump Unit thread protectors. 2. All hose connections must be free of grit and If the pump unit must be primed, perform the grime. following procedure: 3. Any equipment hooked up to the pump should also be kept clean. 1. Depress the release end of the pedal while 4. Use only an approved, clean hydraulic oil, such holding down the air intake valve with a as OTC 16355, in this unit and change as flathead screwdriver. See Figure 1-3. The air recommended (every 300 hours). intake valve is located directly under the pedal in the area marked PUMP. This "button" is An example of a maintenance chart is shown depressed simultaneously with the RELEASE below. Copy and use this chart to track the area of the pedal during priming. maintenance of your 19286-0065 or use this as 2. Allow the pump to cycle approximately 15 a template to create you own schedule or use seconds. your company’s standard chart, if applicable. Doc. No: TM-192860065 Release Date: 05-12-04 UNCONTROLLED COPY Page 22 of 29 Revision: G Revision Date:10-07-15
DLH-Putt Pump Dieless Head Crimper Preventive Maintenance Chart Daily: Clean. See Section 3.5. As Required: Lubricate. See Section 3.1. CHECK SHEET MONTH YEAR _________ Days of the Week Week Daily Use Solution MON TUE WED THU FRI SAT SUN 1 2 3 4 1 drop per minute Lubrication Use SAE No. 10 Oil into the system Change Hydraulic 300 Hours Use OTC 16355 oil Bleeding Air From Run the system thru After prolong use the System several cycles. Use 215 SSU@100F Refilling Reservoir 10 hours or when needed (otc 16355) Hose connections free of grit Cleaning Use soft cloth and dirt. Pump kept clean Schedule should be adjusted up or down depending on usage. Molex recommends that a log of preventive maintenance be kept with the tool. 4.9 Spare Parts Customers are responsible for maintaining the tool. Spare parts are available from Molex. Moving and functioning parts can be damaged or wear out over time and will require replacement. Molex recommends that the customer keep some or all of them in stock to reduce production down time. These parts are identified in the Parts List. See Section 6. 4.10 Perishable Parts Customers are responsible for maintaining the 19286-0065. Perishable parts are those parts that come in contact with the product and will wear out over time. Molex recommends that all customers keep at least one set of the perishable tooling in stock at all times. This will reduce the amount of production down time. 4.11 Storage When storing the 19286-0065 assembly, disconnect the air supply and store in a dry location. If the pump is disconnected from the dieless crimper, reinstall the dust cap on the cylinder inlet. When transporting, reinstall the red-vented cap on the pump reservoir. Doc. No: TM-192860065 Release Date: 05-12-04 UNCONTROLLED COPY Page 23 of 29 Revision: G Revision Date:10-07-15
DLH-Putt Pump Dieless Head Crimper Section 5 5.1 Parts Lists and Assembly Drawings 5.2 Troubleshooting Doc. No: TM-192860065 Release Date: 05-12-04 UNCONTROLLED COPY Page 24 of 29 Revision: G Revision Date:10-07-15
DLH-Putt Pump Dieless Head Crimper 5.1 Main Parts List and Assembly Drawings 19286-0065 - Main Assembly Figure 6-1 Item Order No. Description Qty 1 19286-0041 Hydraulic Hose Assembly-6 Feet 1 2 19286-0049 Filter Regulator with Gauge 1 3 19286-0059 PuttPump Power Unit 1 4 19286-0103 Air Hose 1/4 NPT Male Fitting-10 Feet 1 5 19286-0106 Swivel Base Assembly 1 (Figure 6-2) 6 19286-0200 Steel Head Assembly 1 (Figure 6-3) 7 64016-0033 Hydraulic Cylinder 1 8 19078-0478 Steel head with Cylinder Ref - 63700-4979 Retract Spring for Item 7 Ref (Repair Part) 2 4 1 3 7 6 8 Figure 6-1 5 Doc. No: TM-192860065 Release Date: 05-12-04 UNCONTROLLED COPY Page 25 of 29 Revision: G Revision Date:10-07-15
DLH-Putt Pump Dieless Head Crimper Swivel Base Parts List 19286-0106-Swivel Base Figure 6-2 Item Order No. Description Qty 1 19286-0016 Pivot Base 1 2 19286-0029 Base Adapter 1 3 19286-0030 Locator Mounting Base 1 4 19286-0037 Locator Half Adjustable 2 5 19286-0038 Adjustable Wire Stop 1 6 N/A M5 by 20 Long SHCS 2** 7 N/A M6 by 30 Long SHCS 1** 8 N/A M6 by 55 Long SHCS 1** 9 N/A M6 Nut 1** 10 N/A M6 Wing Nut 1** 11 N/A M6 Flat Washer 2** 12 N/A M5 by 12 Long FHCS 2** 13 N/A 1/4 Flat Washer 5** ** Available from an industrial supply company such as MSC (1-800-645-7270). Swivel Base Assembly 7 11 5 8 4 13 (2) 12 (2) 6 4 2 9 13 (3) 1 6 3 This SHCS Replaces the Existing SHCS (Item No.11 on Fig 6-3) 11 On the Steel Head Assembly 10 Figure 6-2 Doc. No: TM-192860065 Release Date: 05-12-04 UNCONTROLLED COPY Page 26 of 29 Revision: G Revision Date:10-07-15
DLH-Putt Pump Dieless Head Crimper Steel Head Parts List 19286-0200-Steel Head Figure 6-3 Item Order No. Description Qty 1 19078-0754 Pivot Pin with Snap Rings 2 K 2 19078-0764 Fixed Jaw 1 3 19078-0765 Tool Cover “A” Steel 1 4 19078-0766 Tool Cover “B” Steel 1 5 19228-0386 Pivot Roller 2 K 6 19228-0387 Spring, Side Jaw (DHL UC-6) 2 K 7 19228-0390 Linear Bearing Assembly 2 K 8 19228-0391 Spring Guide Pin 2 K 9 19286-0023 Jaw Movable - Side 2 10 19286-0024 Jaw Movable - Top 1 11 N/A M5 by 25 Long SHCS 2** K 12 N/A M6 by 25 Long SHCS 3** K 13 N/A 2.5mm by 8 Long Roll Pin 2** K REF 64000-0095 Repair Kit all “K” Items ** The following purchased parts are available from an Industrial supply company such as MSC (1-800-645-7270). Steel Head Assembly 4 10 13 (2) (2) 7 3 1 (2) 12 8 2 (2) 6 11 1 (2) 5 (2) 9 12 (2) (2) 11 1 Figure 6-3 Doc. No: TM-192860065 Release Date: 05-12-04 UNCONTROLLED COPY Page 27 of 29 Revision: G Revision Date:10-07-15
DLH-Putt Pump Dieless Head Crimper 5.2 Troubleshooting Symptom Cause Solution Low oil level. Replenish oil reservoir. Pump reciprocates Depress air intake valve and hydraulic but no Pump not primed. release valve simultaneously. oil delivery. Invert pump. Fill intake filter with oil. (Ram will not extend) Check oil filter for contamination. Depress pedal end marked"pump. Reservoir not vented Remove filter and clean. Inadequate air supply: 1. Check air input supply. 1. Should be 20 CFM mininum. 2. Contamination, check air side of pump. 2. Clean and reassemble. Low oil delivery. Thoroughly inspect the slot inthe air (Ram extends slowly) cylinder tub. 1. Clean and reinstall. Hydraulic failure: 2. Bleed the system as described in 1. Check the oil filter forcontamination. "PREVENTATIVE MAINTENANCE" 2. Air in hydraulic system. Section. Pump will not build to 100 PSI is required to obtain maximum pressure. Check the air supply. maximum pressure. (No visible leakage) Pump builds pressure but will not hold Check hydraulic connections. Refit as needed. system pressure. Visit our Web site at http://www.molex.com Doc. No: TM-192860065 Release Date: 05-12-04 UNCONTROLLED COPY Page 28 of 29 Revision: G Revision Date:10-07-15
DLH-Putt Pump Dieless Head Crimper For more information use the Crimping Testing and Inspection Handbook for Industrial (Closed Barrel products). There is no charge for this book, which can be found on the Molex Website (www.molex.com) or contact you local Molex sales engineer. Doc. No: TM-192860065 Release Date: 05-12-04 UNCONTROLLED COPY Page 29 of 29 Revision: G Revision Date:10-07-15