AVX Varicon

Varicon® Contents The Varicon Range. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Introduction to Varicon. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Series 7008 Tools Page 6 Page 26 Series 7022 Series 8020 Page 8 Page 27 Series 7023 Series 8218 Page 9 Page 28 Series 7024 Series 8219 Page 10 Page 30 Series 7038 Series 8223 Page 12 Page 32 Series 8016 Contact Strips Page 14 Page 34 Series 8017 Page 24 1

The Varicon Range Current Number of Body Termination Series Pitch Rating Contacts Style Types Number (Amps) Staggered, Fixed: 0.050" 2 to 152 Plugs and Receptacles 5 8218 Solder, Eyelet Staggered, Fixed: Straight & 0.050" 18, 30, 36, 42, 54, 72 Plugs and Receptacles 5 8219 Right Angle Solder, Eyelet Staggered, 0.075" x 0.130" Removable: Taper Tab, 8016 & 20, 38, 56, 90, 120 Plugs and Receptacles Eyelet, 8 0.075" x 0.150" Wire Wrap, 75, 100, 130 Crimp 8017 0.100" 17, 23, 29, 35, 41 Receptacles Same as series 7024 8 7008 Staggered, 0.100" 17, 23, 29, 35, 41, 47 Plugs 6 7022 Fixed: Solder Staggered, 0.100" 17, 23, 29, 35, 41, 47 Receptacles 6 7023 Fixed: Solder Staggered, Fixed: Solder, 0.100" 17, 23, 29, 35, 41 Receptacles Taper Tab, 8 7024 Eyelet, Wire Wrap, Bus Line Staggered, Removable: Taper Tab, 0.100" 17, 23, 29, 35, 41, 47 Receptacles Eyelet, 8 7038 Wire Wrap, Crimp Square Grid Dual Row, Fixed: Straight and Right Angle Solder, 0.100" 24, 48, 72, 96 Plugs and Receptacles 5 8223 Eyelet, Wire Wrap, Crimp Wrappable Removable In-line 0.200" 2, 3 Plugs and Receptacles Fixed: Solder 8.5 8020 Crimp 2

Varicon® Introduction AVX’s Varicon product range is available as two-piece input / output and board level connectors (intermateable plugs and receptacles). Varicon contacts are also available in strips, on disposable carriers, ready for staking to p.c. cards. They all use the famous, fork-like Varicon® (fixed) or Varilok® (insertable / removable) hermaphroditic contact design. SHOCK AND VIBRATION RESISTANCE VARICON DESIGN ADVANTAGES Should external forces cause any decrease in contact pres- AVX’s hermaphroditic Varicon contact utilizes a fork-like sure between two of the four mating surfaces, it is automat- design incorporating four large mating surfaces that are ically compensated by redistributing the contact pressure coined to achieve exceptional hardness and smoothness. between the other two mating surfaces. The mating surfaces are wedged together by the spring-like design of the contact and by the innate properties of the ECONOMY contact material. The Varicon contact has proven its reliabil- ity in innumerable applications and with over one-million con- Varicon contacts are stamped from sheet stock instead of tacts being produced daily, billions of successful, trouble-free screw-machined. Consequently, this production method not operating hours have been logged. only increases the production capacity but decreases pro- duction cost as there is little waste. FEATURES VERSATILITY (cid:129) Four intimate contact areas, electrically parallel (cid:129)High current carrying capability, excellent heat dissipation The Varicon concept can be used in a card-mounted plug that mates with a receptacle, or Varicon contacts can be (cid:129)Self-cleaning, wiping action burnishes contacting surfaces staked directly to a pc board and soldered into place. This reducing constrictive resistance latter method eliminates the need for a conventional plug (cid:129)Low contact resistance 3 to 4 milliohms reducing the cost of the connection system while retaining (cid:129)Stable in vibration and adverse environments the proven reliability of the Varicon interconnection. (cid:129)High contact normal pressure achieved at low stress CONTACT TYPES levels Two basic sizes of our Varicon contact are available: stan- HIGH RELIABILITY dard and miniature Varicon. And each size has two major The mating surfaces provide a gas-tight connection and variations: the fixed Varicon contact and the Varilok resists corrosion caused by adverse environments. This seal insertable / removable version. The standard size is rated at is made possible by the spring-like properties of the Varicon 8 amps and has a withdrawal force range of 2 to 16 ounces contact and by the smoothness of the coined mating per contact. The miniature size is specifically for high densi- surfaces. After being mated for years, the contacts still retain ty applications and is rated at 5 amps with a withdrawal force clean, unoxidized mating surfaces. of 2 to 8 ounces per contact. (For exact specifications, check the individual series listing.) LOW RESISTANCE Because of the spring-like properties of the Varicon contact, both sides of the contact are always under considerable pressure when mated. Their sliding and wiping action burnishes the surfaces in a self-cleaning action reducing any Miniature Varicon® constrictive resistance. The low contact resistance remains a permanent feature of the Varicon contact even after thou- sands of mating and unmating cycles. HIGH CURRENT CAPACITY The low contact resistance contributes substantially to Standard Varicon® Varicon’s high current-carrying capacitor. Also, its heat-dissi- pating characteristics are enhanced by its flat configuration. 3

Varicon® Introduction CONTACT MATERIAL VARILOK CRIMP-AND-INSERT CONTACTS The primary contact material used is phosphor bronze. The electrical conductivity of copper alloys are extremely good. The crimp-termination, insertable / removable Varilok contact Within the Varicon concept, the contacts must also perform offers a solderless connection between wire and contact as as springs and these alloys offer the elastic properties and well as strain relief for the wire. This contact snaps into the the endurance required by today’s rugged applications. insulator quickly and easily. With our simple tool it can be removed without difficulty, yet it locks securely into place and CONTACT PLATING cannot twist or bend out of alignment. A nickel underplate of 50 to 100 microinches, followed by a minimum of 10 microinches of gold plate is AVX’s standard contact plating. The gold plate prevents the formation of insulating oxide films while the nickel plate provides a hard backing. It, in turn, reduces wear on the gold and prevents Loose Varilok Contacts diffusion between the gold and base metal. Other plating thicknesses, such as those required by military specifica- tions, can be supplied on request. Reel-Mounted Varilok Contacts Varilok contacts also are available with wire-wrappable, solder and taper-tab tail configurations. Available loose for small scale production and replacement purposes, the Varilok contact is also supplied on reels for use with fast, economi- cal automatic crimping machines reducing man-hour requirements and production costs in medium and large- scale production runs. Because the contact can be crimped to the wire and installed into the insulator at any point during the manufacturing operation, it offers the user convenience and flexibility. Reels contain 1800 standard contacts or 3000 miniature contacts. All commercial Varicon products are RoHS compliant. 4

Varicon® Introduction MINI-VARILOK CRIMP CHARACTERISTICS The Mini-Varilok is half the size of the standard Varilok The illustration shows an enlarged cross-section of a typical contact. It’s designed for hand or machine crimping to solid Varilok crimp on a #22 stranded wire. No significant voids or stranded AWG #22 to #30 wire. Its basic features are are visible. The complete deformation of the wire strands identical to the standard Varilok however it also incorporates indicates optimum contact between the contact barrel and a decreased insertion force and is used for high density the conductors. applications. Production methods for the Mini-Varilok are the same as the standard Varilok. CONTACT RETENTION The Varilok contact, after undergoing five insertion / extrac- tion cycles and being subjected to the vibration and shock tests of MIL-C-28731, still withstands an axial load in excess of 10 pounds (6 for mini-varilok). WIRE SIZE The Varilok contact with its open crimp barrel conforms to practically all specifications written for screw-machined con- tacts with closed crimp barrels. The crimp barrel of the Varilok contact is designed to accommodate wire sizes AWG #18 to #26. It’s also possible to crimp together two strand- ed #22 or smaller wires. The Mini-Varilok accommodates TENSILE STRENGTH wire sizes AWG #22 to #30. Table I lists the various sizes of wire to which Varilok contacts can be crimped, and indicates Table II lists the values, in pounds, of tensile strength (wire the minimum conductor diameter and the maximum insula- pull-out force) for Varilok and Mini-Varilok contacts crimped tor diameter that can be accommodated by the contacts. to stranded AWG #18 to #30 wires. The crimp barrel is also crimped to the wire’s insulation for strain relief and the large, overlapping ears of the barrel Table II accommodate a wide range of wire insulation sizes (Table I). Tensile Strength For an optimum crimp connection, the insulation is stripped one-eighth inch from the end of the conductor. (In Pounds) Wire Size #18 #20 #22 #24 #26 #28 #30 (AWG) Table I Stranded Wire Sizes 40 25 15 10 5 3 1.5 Wire (AWG) (Ref: MIL-W-16878/4 – Type E wire) Conductor Insulator CRIMPING EQUIPMENT Single Varilok Mini-Varilok Diameter Diameter Wire (Nominal) (Max. Overall) All equipment needed to crimp Varilok and Mini-Varilok #18 Yes No .048 .074 contacts is normally available from stock. Crimping equip- #20 Yes No .038 .062 ment for production crimping as well as hand-operated #22 Yes Yes .030 .054 crimping pliers are designed to realize the full electrical, #24 Yes Yes .024 .048 mechanical and economical advantages of the Varilok and #26 Yes Yes .019 .043 Mini-Varilok contact. #28 No Yes .015 .039 #30 (Stranded) No Yes .012 .036 5

Varicon® Series 7008 – 0.100" Staggered Dual Row FEATURES (cid:129)Available with or without card guides (cid:129)Sizes 17, 23, 29, 35, 41 (cid:129)Wide range of contact terminations (cid:129)For 1⁄ " thick PCB 16 (cid:129)Polarization insert (cid:129)Mates with Series 7000 and 7022 Plugs TECHNICAL SPECIFICATIONS Current Rating: Insulator Material: Insertion/Withdrawal Force: 10 amperes Diallyl phthalate, glass-filled, 2 to 16 ounces per contact Contact Resistance: flame resistant, per MIL-M-14F, Operating Temperature: 6 milliohms, maximum Type SDGF. -40ºC to +125ºC Contact Material and Plating: Insulation Resistance: Phosphor Bronze per QQ-B-750, 25,000 megohms, minimum Composition A. Dielectric Withstanding Voltage: Gold, 10 microinches minimum, Sea Level: 2000 Volts rms over nickel, 30 to 100 microinches 3.4" Hg: 675 Volts rms ORDERING CODE 00 7008 017 146 001 Number of Contacts Contact Code Variation Code 017, 023, 029, 035, 041 See table. See table. 141 = 60 7001 06 33 P.C. Termination for 1/8" Card Card Card Code Slot Guides 156 = 60 7001 18 13 1/16" Yes 001 Wire wrapping (.026 x .062 x .600") No 002 163 = 60 7001 19 13 Availability .098" Base Taper Tab w/Wire Hole Connector No. of Contacts 166 = 60 7001 20 23 Description 17 23 29 35 41 With Guides – for 1/16" Card X X X X X Dual Solder Termination for 2 Wires or Bus Line Without Guides – for 1/16" Card X X X X X (.056 x .125" Slot) 6

Varicon® Series 7008 – 0.100" Staggered Dual Row DIMENSIONS: millimeters (inches) Number L A B C D E F G* H N* of +.010 Contacts Bottom 1/16" Card Con. N-Con. ±.003 –.000 Con. N-Con.. 17 1.920 (0.076) 2.134 (0.084) 2.40 (0.094) 1.835 (0.072) .074 (0.003) .531 (0.021) .468 (0.018) .343 (0.014) 1.600 (0.063) 1.900 (0.075) .210 (0.008) .148 (0.006) 23 2.520 (0.099) 2.734 (0.108) 3.00 (0.118) 2.435 (0.096) .074 (0.003) .531 (0.021) .468 (0.018) .343 (0.014) 2.200 (0.087) 2.500 (0.098) .210 (0.008) .148 (0.006) 29 3.120 (0.123) 3.334 (0.131) 3.60 (0.142) 3.035 (0.119) .074 (0.003) .531 (0.021) .468 (0.018) .343 (0.014) 2.800 (0.110) 3.100 (0.122) .210 (0.008) .148 (0.006) 35 3.270 (0.129) 3.934 (0.134) 4.20 (0.165) 3.635 (0.143) .074 (0.003) .531 (0.021) .468 (0.018) .343 (0.014) 3.400 (0.134) 3.700 (0.146) .210 (0.008) .148 (0.006) 41 4.320 (0.170) 4.534 (0.179) 4.80 (0.190) 4.235 (0.167) .074 (0.003) .531 (0.021) .468 (0.018) .343 (0.014) 4.000 (0.157) 4.300 (0.169) .210 (0.008) .148 (0.006) *N-CON = Non-Conductive Chassis CON = Conductive Chassis (1/16" Clearance Around Contacts) (1/8" Clearance Around Contacts) P.C. CARD LAYOUT CHASSIS MOUNTING 7

Varicon® Series 7022 – 0.100" Staggered Dual Row FEATURES (cid:129)Insulator rigidity reduces p.c. card warp (cid:129)Insulator maintains exact spacing between contacts (cid:129)Reduces cost of card punching operation (fewer holes) (cid:129)Reduces cost of contact staking operation (one operation instead of two) (cid:129)Reduces assembly time (no plastic strip to remove) (cid:129)For 1⁄ " or 3⁄ " p.c. card 16 32 (cid:129)Mates with Series 7000 Receptacles with or without card guides TECHNICAL SPECIFICATIONS Current Rating: Insulator Material: Dielectric Withstanding Voltage: 10 amperes Diallyl phthalate, glass-filled, per Sea Level: 2000 Volts rms Contact Resistance: MIL-M-14F, Type SDGF. 3.4" Hg: 675 Volts rms 6 milliohms, maximum Variation 001/002 Insertion/Withdrawal Force: Contact Material and Plating: Thermoplastic Polycarbonate 2 to 16 ounces per contact Phosphor Bronze per QQ-B-750, Variation 003 Operating Temperature: Composition A. Insulation Resistance: -40ºC to +125ºC Gold, 10 microinches minimum, 25,000 megohms, minimum over nickel, 30 to 100 microinches ORDERING CODE 00 7022 023 000 001 Number of Contacts 017, 023, 029, 035, 041 Variation Code For Series 7008 receptacle 001 = 1/16" Module Card Thickness 002 = 3/32" Module Card Thickness MOUNTING LAYOUT 60 7001 2913 for 1/16" Card(cid:2) (cid:3)60 7001 2813 for 1/16" Card 60 7001 2923 for 3/32" Card 60 7001 2823 for 3/32" Card 8

Varicon® Series 7023 – 0.100" Staggered Dual Row FEATURES (cid:129)Guide pins facilitate mating, ensure correct alignment (cid:129)Insulator rigidity reduces p.c. card warp (cid:129)Insulator maintains exact spacing between contacts (cid:129)Reduces cost of card punching operation (fewer holes) (cid:129)Reduces cost of contact staking operation (one operation instead of two) (cid:129)Reduces assembly time (no plastic strip to remove) (cid:129)For 1⁄ " or 3⁄ " p.c. card 16 32 (cid:129)Mates with Series 7024 and 7038 Receptacles TECHNICAL SPECIFICATIONS Current Rating: Insulator Material: Dielectric Withstanding Voltage: 10 amperes Diallyl phthalate, glass-filled, flame resistant Sea Level: 1800 Volts rms Contact Resistance: per MIL-M-14F, Type SDGF. 3.4" Hg: 675 Volts rms 6 milliohms, maximum Variation 001/002/110/111 Insertion/Withdrawal Force: Contact Material and Plating: Thermoplastic Polycarbonate 2 to 16 ounces per contact Phosphor Bronze per QQ-B-750, Variation 003 Operating Temperature: Composition A. Insulation Resistance: -40ºC to +125ºC Gold, 10 microinches minimum, 25,000 megohms, minimum over nickel, 30 to 100 microinches ORDERING CODE 00 7023 023 000 001 Number of Contacts 017, 023, 029, 035, 041, 047 Contacts used in this connector: Diallyl Phthalate Glass Filled Card Upper Card Lower Card MOUNTING LAYOUT Contacts Contacts 1/16" Card 3/32" Card 001 002 1/16" 60 7001 29 13 60 7001 28 13 110 111 3/32" 60 7001 29 23 60 7001 28 23 DIMENSIONS: millimeters (inches) Number C of B Max. H Contacts 17 2.200 (0.087) 2.470 (0.097) 1.600 (0.063) 23 2.800 (0.110) 3.070 (0.121) 2.200 (0.087) 29 3.400 (0.134) 3.670 (0.144) 2.800 (0.110) 35 4.000 (0.157) 4.270 (0.168) 3.400 (0.134) 41 4.600 (0.181) 4.870 (0.192) 4.000 (0.157) 47 5.200 (0.205) 5.470 (0.215) 4.600 (0.181) 9

Varicon® Series 7024 – 0.100" Staggered Dual Row FEATURES (cid:129)Guide sockets facilitate mating, ensure correct alignment (cid:129)Open-ended card slot; use with p.c. card of any width (cid:129)Wide range of contact terminations (cid:129)Sizes 17, 23, 29, 35, 41 (cid:129)For 1⁄ " or 3⁄ " p.c. card 16 32 (cid:129)Mates with Series 7023 Plug TECHNICAL SPECIFICATIONS Current Rating: Insulator Material: Insertion/Withdrawal Force: 10 amperes Diallyl phthalate, glass-filled, 2 to 16 ounces per contact Contact Resistance: flame resistant, per MIL-M-14F, Operating Temperature: 6 milliohms, maximum Type SDGF. -40ºC to +120ºC Contact Material and Plating: Insulation Resistance: Phosphor Bronze per QQ-B-750, 25,000 megohms, minimum Composition A. Dielectric Withstanding Voltage: Gold, 10 microinches minimum, Sea Level: 1800 Volts rms over nickel, 30 to 100 microinches 3.4" Hg: 675 Volts rms ORDERING CODE 00 7024 023 163 001 Number of Contacts Contact Code Variation Code 017, 023, 029, 035, 041 See table. 001 = 1/16" Thick Card 002 = 3/32" Thick Card 110 = 1/16" Thick Card 50 mil Gold 111 = 3/32" Thick Card 50 mil Gold 141 = 60 7001 06 33 P.C. Termination for 1/8" Card Availability 156 = 60 7001 18 13 Connector No. of Contacts Wire wrapping (.026 x .062 x .600") Description 17 23 29 35 41 For 1/16" Card X X X X X 163 = 60 7001 19 13 For 3/32" Card X X X X X .098" Base Taper Tab w/Wire Hole 166 = 60 7001 20 23 Dual Solder Termination for 2 Wires or Bus Line (.056 x .125" Slot) 10

Varicon® Series 7024 – 0.100" Staggered Dual Row DIMENSIONS: millimeters (inches) Numofber A B C D E ±±..000032 F G†† H N†† Contacts Max. 1/16" Card 3/32" Card Con. N-Con. Con. N-Con. 17 1.900 (0.075) 2.300 (0.091) 2.570 (0.101) 1.185 (0.072) .074 (0.003) .105 (0.004) 17/32" .468 (0.018) .343 (0.014) 1.600 (0.063) .208 (0.008) .146 (0.006) 23 2.500 (0.098) 2.900 (0.114) 3.170 (0.125) 2.435 (0.096) .074 (0.003) .105 (0.004) 17/32" .468 (0.018) .343 (0.014) 2.200 (0.087) .208 (0.008) .146 (0.006) 29 3.100 (0.122) 3.500 (0.138) 3.770 (0.148) 3.035 (0.119) .074 (0.003) .105 (0.004) 17/32" .468 (0.018) .343 (0.014) 2.800 (0.110) .208 (0.008) .146 (0.006) 35 3.700 (0.146) 4.100 (0.161) 4.370 (0.172) 3.635 (0.143) .074 (0.003) .105 (0.004) 17/32" .468 (0.018) .343 (0.014) 3.400 (0.134) .208 (0.008) .146 (0.006) 41 4.300 (0.169) 4.700 (0.185) 4.970 (0.196) 4.235 (0.167) .074 (0.003) .105 (0.004) 17/32" .468 (0.018) .343 (0.014) 4.000 (0.157) .208 (0.008) .146 (0.006) ††N-CON = Non-Conductive Chassis CON = Conductive Chassis (1/16" Clearance Around Contacts) (1/8" Clearance Around Contacts) MOUNTING LAYOUT 11

Varicon® Series 7038 – 0.100" Staggered Dual Row FEATURES (cid:129)Varilok®contacts are insertable and removable by user (cid:129)Crimp, solderless wrap, tapered tab, and wire hole terminations available (cid:129)All crimping, insertion, and extraction equipment available (see page 26) (cid:129)Guide sockets facilitate mating, ensure correct alignment (cid:129)Open-ended card slot; no p.c. card notching necessary (cid:129)Mates with Series 7023 Plug TECHNICAL SPECIFICATIONS Current Rating: Insulator Material: Dielectric Withstanding Voltage: 8 amperes Diallyl phthalate, glass-filled, Sea Level: 1800 Volts rms Contact Resistance: flame resistant, per MIL-M-14F, 3.4" Hg: 675 Volts rms 6 milliohms, maximum Type SDGF. Insertion/Withdrawal Force: Contact Material and Plating: Insulation Resistance: 2 to 16 ounces per contact Phosphor Bronze 5,000 megohms, minimum Operating Temperature: Gold, 10 microinches minimum, -40ºC to +120ºC over nickel, 50 to 100 microinches ORDERING CODE 00 7038 023 000 001 Number of Contacts Contact Code Variation Code 017, 023, 029, See table. 001 = 1/16" Thick Card 035, 041 002 = 3/32" Thick Card 110 = 1/16" Thick Card 50 mil Gold 111 = 3/32" Thick Card 50 mil Gold 217 =60 8017 05 13 Wire Hole 218 = 60 8017 06 13 Solderless Wrap Tail – .025" x .050" x .567" 750 = 60 8017 06 23 Solderless Wrap Tail – .025" x .050" x .760" 296 = 60 8017 06 33 Solderless Wrap Tail – .025" x .025" x .580" 504 = 60 8017 06 63 Solderless Wrap Tail – .025" x .025" x .170" *000 = 60 8017 03 13 Wire Crimp Tail (Contacts Loose) 18-26 AWG *000 = 60 8017 03 23 Wire Crimp Tail (Contacts on a Reel) 18-26 AWG *Order separately by part number, refer to page 25 12

Varicon® Series 7038 – 0.100" Staggered Dual Row DIMENSIONS: millimeters (inches) Number of A B C D E F G J Contacts Max. 1/16" Card 3/32" Card 17 1.900 (0.075) 2.300 (0.091) 2.570 (0.101) 1.890 (0.075) .074 (0.003) .105 (0.004) 17/32" .571 (0.022) 1.850 (0.073) 23 2.500 (0.099) 2.900 (0.114) 3.170 (0.125) 2.490 (0.098) .074 (0.003) .105 (0.004) 17/32" .571 (0.022) 2.450 (0.096) 29 3.100 (0.122) 3.500 (0.138) 3.770 (0.148) 3.090 (0.121) .074 (0.003) .105 (0.004) 17/32" .571 (0.022) 3.050 (0.120) 35 3.700 (0.146) 4.100 (0.161) 4.370 (0.172) 3.690 (0.145) .074 (0.003) .105 (0.004) 17/32" .571 (0.022) 3.650 (0.144) 41 4.300 (0.169) 4.700 (0.185) 4.970 (0.196) 4.290 (0.169) .074 (0.003) .105 (0.004) 17/32" .571 (0.022) 4.250 (0.167) MOUNTING LAYOUT 13

Varicon® Series 8016 – .075" x .130" x .150" Grid Pattern FEATURES (cid:129)Available in five sizes: 20, 38, 56, 90 and 120 contacts (cid:129)Insertable / removable Varilok contacts (cid:129)Crimp, solder, solderless wrap, and taper tab terminations (cid:129)Exceptional versatility: all hardware can be mounted on plug or receptacle (see ordering code) (cid:129)Actuating screw facilitates mating and unmating, locks mated connectors together (cid:129)Polarizing hardware can be set to any of six positions at factory; can also be reset by user (see polarizing code) (cid:129)Optional cover with top or side cable entry and clamp (cid:129)Optional cable strain relief clamp with adjustable strap for large or small cable bundles (fits on sizes 38 and 56) (cid:129)Plug and receptacle contacts are protected from mishandling (cid:129)Guide pins and sockets ensure correct alignment when mating (cid:129)Aluminum covers (cid:129)CSA acceptable polyester material TECHNICAL SPECIFICATIONS Current Rating: Insulator Material: Cover and Clamp Material and Finish: 8 amperes, maximum Thermoplastic 94V-O glass Aluminum with clear chromate under grey filled polyester enamel finish Contact Resistance: 6 milliohms, maximum Insulation Resistance: 5,000 megohms, min. Contact Material: (polyester) Phosphor bronze Sea Level: 1250 volts RMS Contact Plating: Gold, 10 microinches min., 3.4" Hg: 625 volts RMS over Nickel, 50-100 microinches 14

Varicon® Series 8016 – Basic Components CONECTORS: Male Female (Exposed Contacts) (Recessed Contacts) Male, Jackscrew Male, Fixed Nut Female, Fixed Nut Female, Jackscrew 001/601 Style 002/602 Style 007/607 Style 008/608 Style COVERS: Top Opening Side Opening Top/side Opening (Removable Side Plate) CONTACTS: Crimp Solder Tab Wire Wrap Wire Wrap Wire Wrap Solder 14.4mm 19.3mm .567 217 Style 218 Style 750 Style 296 Style 504 Style 15

Varicon® Series 8016 – Rectangular Connector – 20 Contact PLUG PLUG SOCKET SOCKET PIN LAYOUT Actuating Fixed Actuating Fixed 20 Screw Nut Screw Nut Way ORDERING CODE RECOMMENDED LAYOUT 00 8016 020 217 601 FOR FRONT CHASSIS MOUNTING & PCB LAYOUT Prefix Series Number of See table Number Contacts below 3.81 Contact Termination 6.35 Ø2.44 16.26 *000 = Contacts not fitted and ordered separately, see page 25 for full list of options 4.77 217 = Solder 0.098" x 2.49mm 13 393810 AT 1.90 ±0. 218 = Wire Wrap – 2.4. = 19.00 8 32 5 0.025 x 0.050 x 0.567" / 0.64 x 1.27 x 14.4mm Ø3.50 28. 296 = Wire Wrap – 10.41 ±0.13 0.025 x 0.026 x 0.579" / 0.64 x 0.66 x 14.7mm 504 = Solder Tail – 750 = Wire Wrap – 0.025 x 0.050 x 0.760" / 0.64 x 1.27 x 19.3mm See page 26 for assembly tools. *Crimp contacts always ordered separately. See page 25 for details. 20 CONTACTS COVER Insulator Hardware Top Std Side Std Actuating Fixed Basic P/N* Color No Cover Body Type **Thread Clamp Clamp Screw Nut Male 00 8016 020 000 XXX Green UNC 601 603 604 Y N Male 00 8016 020 000 XXX Green UNC 602 605 606 N Y Male 00 8016 020 000 XXX Gray UNC 001 903 904 Y N Male 00 8016 020 000 XXX Gray UNC 002 905 906 N Y Female 00 8016 020 000 XXX Green UNC 608 609 610 Y N Female 00 8016 020 000 XXX Green UNC 607 611 612 N Y Female 00 8016 020 000 XXX Gray UNC 008 909 910 Y N Female 00 8016 020 000 XXX Gray UNC 007 911 912 N Y *Select the column desired and replace the XXX with the numbers from column. **United Course Thread 16

Varicon® Series 8016 – Rectangular Connector – 38 Contact PLUG PLUG SOCKET SOCKET PIN LAYOUT Actuating Fixed Actuating Fixed 38 Screw Nut Screw Nut Way ORDERING CODE RECOMMENDED LAYOUT 00 8016 038 217 601 FOR FRONT CHASSIS MOUNTING & PCB LAYOUT Prefix Series Number of See table Number Contacts below 19.81 6.35 Contact Termination 1.68 Ø3.79 6.32 *000 = Contacts not fitted and ordered separately, see page 25 for full list of options 217 = Solder 0.098" x 2.49mm 3.81 4 AT 3.30 = 13.20 218 = W0.0ir2e 5W xr a0p.0 –5 0 x 0.567" / 0.64 x 1.27 x 14.4mm 49.28 36.10 ±8 0.13 4 AT 3.30 8 296 = Wire Wrap – = 13.20 Ø5.50 42. 0.025 x 0.026 x 0.579" / 0.64 x 0.66 x 14.7mm 8 AT 504 = Solder Tail – 1.90 = 15.24 11.89 ±0.13 750 = Wire Wrap – 0.025 x 0.050 x 0.760" / 0.64 x 1.27 x 19.3mm *Crimp contacts always ordered separately. See page 26 for assembly tools. See page 25 for details. 38 CONTACTS COVER Insulator Top Side Hardware No Top Std Side Std Top Lge Side Lge Actuating Fixed Body Basic P/N* Color EX Lge EX Lge **Thread Cover Clamp Clamp Clamp Clamp Screw Nut Type Clamp Clamp Male 00 8016 038 000 XXX Green UNC 601 603 604 619 620 631 632 Y N Male 00 8016 038 000 XXX Green UNC 602 605 606 621 622 633 634 N Y Male 00 8016 038 000 XXX Gray UNC 001 903 904 919 920 931 932 Y N Male 00 8016 038 000 XXX Gray UNC 002 905 906 921 922 933 934 N Y Female 00 8016 038 000 XXX Green UNC 608 609 610 623 624 635 636 Y N Female 00 8016 038 000 XXX Green UNC 607 611 612 625 626 637 638 N Y Female 00 8016 038 000 XXX Gray UNC 008 909 910 923 924 935 936 Y N Female 00 8016 038 000 XXX Gray UNC 007 911 912 925 926 937 938 N Y *Select the column desired and replace the XXX with the numbers from column. **United Course Thread 17

Varicon® Series 8016 – Rectangular Connector – 56 Contact PLUG - ACTUATING SCREW SOCKET - ACTUATING SCREW PIN LAYOUT 56 Way PLUG – FIXED NUT SOCKET – FIXED NUT ORDERING CODE RECOMMENDED LAYOUT 00 8016 056 217 601 FOR FRONT CHASSIS MOUNTING & PCB LAYOUT Prefix Series Number of See table Number Contacts below 19.81 6.35 1.68 Ø3.79 Contact Termination *000 = Contacts not fitted and ordered separately, see page 25 for full list of options 7.24 217 = Solder 0.098" x 2.49mm 6 AT 3.30 3.81 = 19.81 218 = Wire Wrap – 3 0.025 x 0.050 x 0.567" / 0.64 x 1.27 x 14.4mm 64.31 51.13 ±1 0.1 9 296 = Wire Wrap – 6 AT 3.30 Ø5.50 57. = 19.81 0.025 x 0.026 x 0.579" / 0.64 x 0.66 x 14.7mm 504 = Solder Tail – 750 = Wire Wrap – 11.89 ±0.13 0.025 x 0.050 x 0.760" / 0.64 x 1.27 x 19.3mm 8 AT 1.90 = 15.24 *Crimp contacts always ordered separately. See page 25 for details. See page 26 for assembly tools. 56 CONTACTS Insulator Hardware No Actuating Fixed Body Basic P/N* Color **Thread Cover Screw Nut Type Male 00 8016 056 000 XXX Green UNC 601 Y N Male 00 8016 056 000 XXX Green UNC 602 N Y Male 00 8016 056 000 XXX Gray UNC 001 Y N Male 00 8016 056 000 XXX Gray UNC 002 N Y Female 00 8016 056 000 XXX Green UNC 608 Y N Female 00 8016 056 000 XXX Green UNC 607 N Y Female 00 8016 056 000 XXX Gray UNC 008 Y N Female 00 8016 056 000 XXX Gray UNC 007 N Y *Select the column desired and replace the XXX with the numbers from column. **United Course Thread 18

Varicon® Series 8016 – Rectangular Connector – 90 Contact PLUG - Actuating Screw SOCKET - Actuating Screw PIN LAYOUT 90 Way PLUG – Fixed Nut SOCKET – Fixed Nut ORDERING CODE 00 8016 090 217 601 RECOMMENDED LAYOUT FOR FRONT CHASSIS Prefix Series Number of See table MOUNTING & PCB LAYOUT Number Contacts below 28.58 7.93 Contact Termination 1.72 Ø3.79 *000 = Contacts not fitted and ordered separately, see page 25 for full list of options 5.88 217 = Solder 0.098" x 2.49mm 0 221986 == W0W0..00iirr22ee5 5WW xxrr aa00pp..00 ––25 60 xx 00..557697"" // 00.6.644 x x 0 1.6.267 x x 1 144.7.4mmmm 67.81 52.07 4 AT 3.30 = 46.2 ±57.96 0.13 1 Ø6.75 504 = Solder Tail – 750 = Wire Wrap – 0.025 x 0.050 x 0.760" / 0.64 x 1.27 x 19.3mm 19.43 ±0.13 *Crimp contacts always ordered separately. 12 AT See page 25 for details. 1.90 = 22.86 See page 26 for assembly tools. 90 CONTACTS COVER Insulator Top Side Hardware Top Lge Side Lge Actuating Fixed Body Basic P/N* Color No Cover EX Lge EX Lge **Thread Clamp Clamp Screw Nut Type Clamp Clamp Male 00 8016 090 000 XXX Green UNC 601 603 604 631 632 Y N Male 00 8016 090 000 XXX Green UNC 602 605 606 633 634 N Y Male 00 8016 090 000 XXX Gray UNC 001 903 904 931 932 Y N Male 00 8016 090 000 XXX Gray UNC 002 905 906 933 934 N Y Female 00 8016 090 000 XXX Green UNC 608 609 610 635 636 Y N Female 00 8016 090 000 XXX Green UNC 607 611 612 637 638 N Y Female 00 8016 090 000 XXX Gray UNC 008 909 910 935 936 Y N Female 00 8016 090 000 XXX Gray UNC 007 911 912 937 938 N Y *Select the column desired and replace the XXX with the numbers from column. **United Course Thread 19

Varicon® Series 8016 – Rectangular Connector – 120 Contact PLUG - ACTUATING SCREW SOCKET - ACTUATING SCREW PIN LAYOUT 120 Way PLUG – Fixed Nut SOCKET – FIXED NUT ORDERING CODE RECOMMENDED LAYOUT 00 8016 120 217 601 FOR FRONT CHASSIS MOUNTING & PCB LAYOUT Prefix Series Number of See table Number Contacts below Contact Termination *000 = Contacts not fitted and ordered separately, see page 25 for full list of options 217 = Solder 0.098" x 2.49mm 218 = Wire Wrap – 0.025 x 0.050 x 0.567" / 0.64 x 1.27 x 14.4mm 296 = Wire Wrap – 0.025 x 0.026 x 0.579" / 0.64 x 0.66 x 14.7mm 504 = Solder Tail – 750 = Wire Wrap – 0.025 x 0.050 x 0.760" / 0.64 x 1.27 x 19.3mm *Crimp contacts always ordered separately. See page 25 for details. See page 26 for assembly tools. 120 CONTACTS COVER Insulator Hardware Top Lge Side Lge Actuating Fixed Body Basic P/N* Color No Cover **Thread Clamp Clamp Screw Nut Type Male 00 8016 120 000 XXX Green UNC 601 603 604 Y N Male 00 8016 120 000 XXX Green UNC 602 605 606 N Y Male 00 8016 120 000 XXX Gray UNC 001 N/A N/A Y N Male 00 8016 120 000 XXX Gray UNC 002 N/A N/A N Y Female 00 8016 120 000 XXX Green UNC 608 609 610 Y N Female 00 8016 120 000 XXX Green UNC 607 611 612 N Y Female 00 8016 120 000 XXX Gray UNC 008 N/A N/A Y N Female 00 8016 120 000 XXX Gray UNC 007 N/A N/A N Y *Select the column desired and replace the XXX with the numbers from column. **United Course Thread 20

Varicon® Series 8016 Covers Part Number For Size Hardware Cable Clamp Size Threads Entance Type mm (inches) 30 8016 9829 00 000 20 Metric Side Standard 11.53 (0.454) Dia 30 8016 9831 00 000 20 Metric Top Standard 11.53 (0.454) Dia 30 8016 0200 00 415 20 UNC 45 Standard 5 x 10 (0.197 x 0.394) min 30 8016 9821 00 000 38 Metric Side Standard 16.51 x 12.70 (0.650 x 0.500) 30 8016 9822 00 000 38 Metric Top Standard 16.51 x 12.70 (0.650 x 0.500) 30 8016 9825 00 000 38 Metric Side Large 16.51 x 15.44 (0.650 x 0.608) 30 8016 9826 00 000 38 Metric Top Large 16.51 x 15.44 (0.650 x 0.608) 30 8016 9838 00 000 38 Metric Side Ex-Large 20.83 x 15.60 (0.820 x 0.614) 30 8016 9839 00 000 38 Metric Top Ex-Large 20.83 x 15.60 (0.820 x 0.614) 30 8016 0560 00 413 56 UNC Top/Side Standard 6 x 14 (0.236 x 0.551) min 30 8016 9832 00 000 90 Metric Side Large 20.32 (0.800) Dia 30 8016 9833 00 000 90 Metric Top Large 20.32 (0.800) Dia 30 8016 9843 00 000 90 Metric Side Ex-Large 25.40 x 20.32 (1.00 x 0.800) 30 8016 9844 00 000 90 Metric Top Ex-Large 25.40 x 20.32 (1.00 x 0.800) 30 8016 9834 00 000 120 Metric Side Large 20.32 x 27.43 (0.800 x 1.080) 30 8016 9835 00 000 120 Metric Top Large 20.32 x 27.43 (0.800 x 1.080) 21

Varicon® Series 8016 Covers CLAMPING AND COVER DIMENSIONS OPTIONAL REMOVABLE SIDE PLATE COVER 20 CONTACTS Part Number Opening 308016020000413 Side/Top 308016020000415 45º CLAMP Minimum Size Maximum Size 5 x 10 (0.197 x 0.394) 10 x 10 (0.394 x 0.394) 5 x 10 (0.197 x 0.394) 10 x 10 (0.394 x 0.394) 38 CONTACTS Part Number Opening 308016038000413 Side/Top 308016038000415 45º CLAMP Minimum Size Maximum Size 6 x 14 (0.236 x 0.551) 17 x 14 (0.669 x 0.551) 6 x 14 (0.236 x 0.551) 17 x 14 (0.669 x 0.551) 56 CONTACTS Part Number Opening 308016056000413 Side/Top CLAMP Minimum Size Maximum Size 6 x 14 (0.236 x 0.551) 17 x 14 (0.669 x 0.551) 6 x 14 (0.236 x 0.551) 17 x 14 (0.669 x 0.551) 22

Varicon® Series 8016 Covers CLAMPING AND COVER DIMENSIONS 90 CONTACTS 120 CONTACTS See page 21 for part numbers 23

Varicon® Series 8017 75/100/130 CONTACTS 75 CONTACTS Plug with Plug with Plug Receptacle Actuating Screw 001 Fixed Screw 002 100 CONTACTS Plug Receptacle 130 CONTACTS Receptacle with Receptacle with Plug Receptacle Fixed Nut 007 Actuating Nut 008 ORDERING CODE 00 8017 XXX XXX 0XX Prefix Series Number of See Number Positions Variation 75, 100, 130 Code Contact Code 217 = Solder 0.098" x 2.49mm – 60 8017 0513 00 339 218 = Wire Wrap – 0.025 x 0.050 x 0.567" / 0.64 x 1.27 x 14.4mm RECOMMENDED CHASSIS LAYOUT 60 8017 0613 00 339 750 = Wire Wrap – 0.025 x 0.050 x 0.760" / 0.64 x 1.27 x 19.3mm 60 8017 0623 00 339 296 = Wire Wrap – 0.025 x 0.026 x 0.579" / 0.64 x 0.66 x 14.7mm 60 8017 0633 00 339 313 = Wire Crimp (Contacts Loose) – 60 8017 0313 00 339 Must be ordered separately 323 = Wire Crimp (1800 Contacts on a Reel) – 60 8017 0323 99 339 No. of Front Chassis Mtg. Back Chassis Mtg. Must be ordered separately Pos. B C D B C D CONNECTOR PLUG 75 2.500/63.50 1.953/49.61 1.437/36.50 2.500/63.50 2.953/75.00 1.656/42.06 100 3.100/78.74 2.546/64.67 1.437/36.50 3.100/78.74 3.562/90.47 1.656/42.06 AND RECEPTACLE 130 3.700/93.98 3.156/80.16 1.437/36.50 3.700/93.98 4.156/105.56 1.656/42.06 COMBINATIONS Dimensions inches/mm e VARIATION CODE cl a pt 7 8 9 0 1 2 Insulator Variation Cover & Insulator Variation Cover & Plug ece 00 00 00 01 01 01 Body Code Cable Actuating Fixed Body Code Cable Fixed Actuating R Type No. Entrance Screw Screw Type No. Entrance Nut Nut 001 001 No Yes No 007 No Yes No 002 No No Yes 008 No No Yes 002 Plug 003 Top Yes No Receptacle 009 Top Yes No 003 004 Side Yes No 010 Side Yes No 004 005 Top No Yes 011 Top No Yes 006 Side No Yes 012 Side No Yes 005 006 24

Varilok® Loose Contacts Varilok®connectors can be specified as either fully loaded, to of separately specified and ordered contacts. The table include the connector body and a variety of pre-loaded below details the various loose contacts available. contact termination types or the empty body and a selection Contact Style Description Plating Specification Order Code * Crimp Contact 0.25µM Gold All Over (Standard) 60 8017 0313 00 339 Loose 0.25µM Gold Nose & Tail (Optional) 60 8017 0313 00 042 Ordered separately Crimp Contact End Carrier 0.25µM Gold All Over (Standard) 60 8017 0323 99 339 (1800 Contacts per reel) 0.25µM Gold Nose & Tail (Optional) 60 8017 0323 99 042 0.25µM Gold All Over (Standard) 60 8017 0323 00 339** 0.25µM Gold Nose & Tail (Optional) 60 8017 0323 00 042** Ordered separately Tail Section – 2.49 x 0.61 (0.098 x 0.024) * Solder Tag Contact 0.25µM Gold All Over (Standard) 60 8017 0513 00 339 If fitted type 217 Tail Section – 1.27 x 0.63 (0.025 x 0.005) 14.4mm Maxiwrap Contact 0.25µM Gold All Over (Standard) 60 8017 0613 00 339 If fitted type 218 Tail Section – 1.27 x 0.63 (0.025 x 0.005) 19.3mm Maxiwrap Contact 0.25µM Gold All Over (Standard) 60 8017 0623 00 339 If fitted type 750 Tail Section – 0.635 x 0.63 (0.025 x 0.005) 14.0 Miniwrap Contact 0.25µM Gold All Over (Standard) 60 8017 0633 00 339 If fitted type 296 Tail Section – 0.635 x 0.63 (0.025 x 0.005) 4.3mm PC Solder Contact 0.25µM Gold All Over (Standard) 60 8017 0663 00 339 * for ø 1.00 mm P.T.H. If fitted type 504 * Indicates standard contact Plating code 343 = 0.50 µm Gold all over ** Order code to be used when purchasing through a USA source. CONNECTOR POLARIZATION Varicon® 8016 Series connectors are designed with an integral polarizing system to ensure in high density environments that the correct halves are mated together. As a factory standard, male plugs are set to the code PG1G1, with the female receptacles being set to the opposite matching code RS1S1. Customers who need to change the standard polarization to another position can do so by ordering the connectors with the required polarization (eg: PG1G4 or RS2S5, etc) When ordering a different polarization from normal, the polarization is called out at the end of the part number (Ex: 00 8016 056 000 601PG2G4, etc). ORDERING CODE P G 1 G 1 Type of Connector Half Location Side Positions Location Side Positions Plug = P (Large Dia.) 1 through 6 (Small Dia.) 1 through 6 Socket = R Guide Pin = G Guide Pin = G Guide Socket = S Guide Socket = S 2255

Varicon® Tools CONTACT INSERTION TOOLS These are small hand tools which provide a positive method for inserting contacts into the rear of the insulator by applying pressure on the contacts directly to the end of the insulation crimp. Tool Contact Capability Connector Series 06 1742 0400 00 000 Varilok® No. 60 8017 Contact Family 7038, 8016, 8017, 8020 Contact Insertion Tool HAND CRIMP TOOLS This tool is designed for hand crimping of contacts. The tool is well suited for maintenance, model shop, laboratory and small scale production purposes. Two crimping cavities are available; Upper Cavity will crimp wire 18-20 AWG and the Lower Cavity will crimp wire 22-26 AWG. VARILOK® Hand Crimp Tool VARILOK® MINI VARILOK® (Standard) Hand Crimp Tool Hand Crimp Tool Part No. Contact Capability Wire Type & Size 06 7852 0100 00 000 Varilok® Stranded AWG (Standard) No. 60 8017 0313 No. 18-26 06 7852 7002 01 000 Varilok® Stranded AWG (Blue Handle) No. 60 8017 0313 No. 18-26 Mini Varilok® Stranded AWG 06 7858 01 000 0000 No. 60 8216 0313 No. 22-30 CONTACT EXTRACTION TOOLS This tool is designed to extract contacts from the front of the insulator quickly and easily, without damage to either contacts or insulator. Contact Extraction Tool Tool Contact Capability Connector Series 06 1877 0400 00 000 Varilok® No. 60 8017 Contact Family 7038, 8016, 8017, 8020 06 7699 01 000 0000 Mini Varilok® No. 60 8216 Contact Family 8223 26

Varilok® Series 8020 – Cable Connector APPLICATION In line connection of 2 or 3 wire of 18-26 AWG, insulation ø1.03 mm to 1.88 mm. FEATURES AND BENEFITS (cid:129)2 and 3 position in single row (cid:129)Uses identical molding for plug and socket (cid:129)Uses identical contact for plug and socket (cid:129)Uses standard Varicon 8016 contacts (cid:129)Uses standard Varicon Crimping Tools, Contact Extraction Tools and Insertion Tools (cid:129)Has combined nylon mounting and locking clip common to both sizes (cid:129)Contacts for both solder and crimp termination TECHNICAL SPECIFICATIONS Contact: Contact Rating: Insulation Resistance: Single row of 2 or 3 Varilok contacts 8.5 amperes 5,000 megohms (min) Configuration: Contact Resistance: Voltage Proof: On a 0.200 inch pitch, 5.08 mm 6 milliohms (max) 2,500 volts R.M.S. Sea Level CONNECTOR DIMENSIONS (mm) LOCKING CLIP DIMENSIONS (mm) P/N 608020321000000 Locking clip 2 way assembly 3 way assembly 2 way connector 3 way connector housing housing ORDERING CODE FOR COMPLETE CONNECTORS WITH NON-CRIMP CONTACTS FITTED 00 8020 002 217 001 Prefix Series Number of *Contact Termination Variation Number Contacts 000 = Crimp Contacts (Ordered Separately) Code 002 = Two way 217 = Solder Tag 003 = Three way 218 = Wire Wrap (0.61 x 1.27 x 14.4mm) 296 = Mini Wire Wrap (0.61 x 0.66 x 4.73mm) 504 = Solder Tail (0.61 x 0.66 x 4.32mm) *Contact terminations should be insulated because they may protrude from the insulator. NB: See page 25 for details of contacts. ORDERING CODE FOR HOUSINGS AND CRIMP CONTACTS Description Part Number Description Part Number 2 way connector: Housing only 60-8020-3117-00-000 0.25µM Gold reeled crimp contacts (gold all over) 60-8017-0323-99-339 3 way connector: Housing only 60-8020-3317-00-000 0.25µM Gold reeled crimp contacts (selective) 60-8017-0323-99-042 0.25µM Gold loose crimp contacts (gold all over) 60-8017-0313-00-339 NB: See page 25 for details of crimp contacts 0.25µM Gold loose crimp contacts (selective) 60-8017-0313-00-042 Locking clip 60-8020-3210-00-000 27

Varicon® Series 8218 – 0.050" Staggered Dual Row FEATURES (cid:129)High contact density (cid:129)For parallel or perpendicular p.c. card mounting (cid:129)High mounting density (.050" centers, minimum) (cid:129)Nylon end sections for mounting and card guidance (cid:129)Mounting hardware supplied with connector (cid:129)Mates with 8219 Series TECHNICAL SPECIFICATIONS Current Rating: Insulator Material: Dielectric Withstanding Voltage: 5 amperes, maximum Diallyl phthalate, glass-filled, flame resistant, Sea Level: 1000 Volts rms Contact Resistance: end guides: nylon 3.4" Hg: 500 Volts rms 0.005 ohm, maximum Insulation Resistance: Insertion/Withdrawal Force: Contact Material and Plating: 5,000 megohms, minimum 2 to 16 ounces per contact Phosphor Bronze nickel plate, 30 to 50 microinches followed by gold plate, 10 to 20 microinches ORDERING CODE 00 8218 076 000 001 Number of Contacts Contact Code Variation Code 002 to 076 for connectors 001 = Receptacle without center guide 002 = Plug-Card 005 = Plug-Board with keying pins with keying holes 011 = Receptacle 021 = Receptacle 012 = Plug-Card/pin 022 = Plug-Card/pin Variant 002 right angled contacts inserted in inserted in odd position odd position 000 = 60 8200 16 33 013 = Plug-Card/pin 023 = Plug-Card/pin P.C. Tail inserted in even inserted in even 000 =60 8200 16 63 position position P.C. Tail 017 = Plug-Board 027 = Plug-Board Variants 001 and 005 722 = 60 8200 16 13 Wire Hole Tail 736 = 60 8200 16 33 P.C. Tail (X = 9/32", Y = 1/4") 753 = 60 8200 16 53 P.C. Tail (X = 1/8", Y = 3/32") 771 = 60 8200 16 63 P.C. Tail (X = 31/64", Y = 29/64") 28

Varicon® Series 8218 – 0.050" Staggered Dual Row Receptacle Variation 001 Plug Variation 002 Plug Variation 005 RECEPTACLE 001 – MATES WITH PLUGS 002 AND 005 MOUNTING LAYOUT Minimum Center to Center Variation 001 and 005 Variation 002 Spacing for Adjustment Plugs DIMENSIONS (inches) A B C D E (No. of contacts x “A” dimension “A” dimension “A” dimension “A” dimension 0.050") - 0.050" + 0.300" + 0.440" + 0.550" + 0.690" POLARIZATION Keying Ordering No. 60-8218-4715-00-152 Determine polarization pin location from views. P = Specify location by contact # where polarizing pin must be inserted. H = Specify location by contact # where contact must be omitted for mating. Typical Example: 00-8218-024-721-001-P17 (polarizing pin mtd. in position 17) 00-8218-024-721-005-H17 (polarizing hole is in position 17) 29

Varicon® Series 8219 – 0.050" Staggered Dual Row FEATURES (cid:129)For p.c. card-to-card applications (cid:129)High contact density (cid:129)Low withdrawal force contacts (cid:129)Rugged, color coded end guides (cid:129)Parallel or perpendicular p.c. board mounting (cid:129)Mates with Series 8218 TECHNICAL SPECIFICATIONS Current Rating: Insulator Material: Dielectric Withstanding Voltage: 5 amperes, maximum Diallyl phthalate, glass-filled, flame resist- Sea Level: 1000 Volts rms Contact Resistance: ant per MIL-M-14F, Type SDGF. 3.4" Hg: 500 Volts rms 6 milliohms, maximum Guidance Hardware: Insertion/Withdrawal Force: Contact Material and Plating: Left hand guides: Metal, gold color 2 to 8 ounces per contact Phosphor Bronze Right hand guides: Metal, silver color Gold, 10 microinches minimum, Insulation Resistance: over nickel, 50 to 100 microinches 5,000 megohms, minimum ORDERING CODE 00 8219 042 722 001 Number of Contacts Contact Code Variation Code 018, 030, 036, 042, 054, 072 (see below) For Variation = 001 For Variation = 002 Code “X” Code No. Contact Type Dim. No. Contact Type 722 Wire hole tail .187 000 P. C. solder tails formed 721 P. C. solder tail .250 722 Wire hole tail unformed 736 P. C. solder tail .281 For Variation = 005 737 P. C. solder tail .562 Code “Y” 753 P. C. solder tail .125 No. Contact Type Dim. 771 P. C. solder tail .484 722 Wire hole tail .157 721 P. C. solder tail .219 736 P. C. solder tail .250 737 P. C. solder tail .531 753 P. C. solder tail .093 771 P. C. solder tail .453 NOTE:Connector is supplied with 001 = Receptacle Without mounting screws or eyelets, as applicable Keying 002 = Plug, parallel board mounting (see drawings). 005 = Plug, perpendicular board mounting Contact Factory for Special Variations. POLARIZING SYSTEM 1 5 9 13 17 3 7 11 15 2 4 6 8 10 12 14 16 18 When Keying is ordered with part number, the Key is installed at the factory. 30

Varicon® Series 8219 – 0.050" Staggered Dual Row DIMENSIONS: millimeters (inches) Number Ref. Ref. of A B C E F G D K Contacts 18 17 .850 (0.033) 1.150 (0.045) 1.290 (0.051) 1.400 (0.055) 1.540 (0.061) .964 (0.038) 1.300 (0.051) 30 29 1.450 (0.057) 1.750 (0.069) 1.890 (0.075) 2.000 (0.079) 2.140 (0.084) 1.564 (0.061) 1.900 (0.075) 36 35 1.750 (0.069) 2.050 (0.080) 2.190 (0.086) 2.300 (0.091) 2.440 (0.096) 1.864 (0.073) 2.220 (0.087) 42 41 2.050 (0.080) 2.350 (0.093) 2.490 (0.098) 2.600 (0.102) 2.740 (0.108) 2.164 (0.085) 2.500 (0.098) 54 53 2.650 (0.104) 2.950 (0.116) 3.090 (0.122) 3.200 (0.126) 3.340 (0.131) 2.764 (0.109) 3.100 (0.122) 72 71 3.550 (0.140) 3.850 (0.152) 3.990 (0.157) 4.100 (0.161) 4.240 (0.167) 3.664 (0.144) 4.000 (0.157) RECEPTACLE 001 MATES WITH PLUGS 002 AND 005 MOUNTING LAYOUTS *When used in metal panel with Code Contact 722 cut out diam. Is .210". 31

Varicon® Series 8223 – 0.100" Dual Row Square Grid FEATURES (cid:129)Wide range of contact terminations including wire wrapping, P.C. solder tail, wire hole, wire crimp (cid:129)For 1⁄ ", 3⁄ " P.C. card 16 32 (cid:129)Polarity and keying are built into the connector body to prevent mismating (cid:129)Perpendicular or parallel connector mounting (cid:129)Proven Varicon®contact reliability (cid:129)Protected male; recessed female contacts TECHNICAL SPECIFICATIONS CONTACTS INSULATORS Current Rating: Contact Material and Plating: Material: Dielectric Withstanding 5 amperes with 22 AWG wire Phosphor Bronze Diallyl Phthalate, glass-filled, Voltage: Contact Resistance: Nickel plate, 50 to 100 micro- flame resistant, per MIL-M-14-F, Sea Level: 1,000 Volts rms 6 milliohms, maximum inches, followed by gold plate. Type SDGF Insertion/Withdrawal Force: 10 microinches minimum Insulation Resistance: 2 to 8 ounces per contact 5,000 megohms, minimum ORDERING CODE 00 8223 024 000 001 Number of Contacts Contact Code Variation Code 024, 048, 072 & 096 Accessories Ubes ef atchtroerey dinigsitta clleodd.e Ifn ucmonbtearc tws haerne ctoo nbtaec tssu papreli etdo InsTuylapteor Variation Contact Style Cover Bracket KeGyiunigde Pins STohcrekaedtse d(R) FRigeTouferre ThBicokanredss loose, or contact tails to be formed, use three zeros Locking Lkg. Kyg. .080 2.03 (000) in contact code section. Note that the wire 001 Formed Contact Terminal X 1 .062 1.57 crimp tail contacts can only be ordered as separate Male PC Terminal X 2 (Exposed 002 Wire Hole Terminal X 3 items by part numbers. Contacts) PC Straight Terminal X 4 Crimp Contact X 5 Code Profile Description Part No. DHim . BTohakr.d Fig. 000034 FoWrmraepdp aCbolen tRaecmt Toevrambilneal XX 61 .093 2.36 000 C90o°in aefdte Tr ainil sFtaolrlimnged 6600 88222233 00222133 ..008602 1 901 Formed Contact Terminal X 1 ..008602 21..0537 Female PC Terminal X 2 (Max. 0236 Diag.) (Exposed 902 Wire Hole Terminal X 3 Coined Tail Formed 60 8223 0243 .093 1 Contacts) PC Straight Terminal X 4 000 90° after installing 60 8223 0253 Crimp Contact X 5 (Max. 0236 Diag.) 903 Wrappable Removable X 6 904 Formed Contact Terminal X 1 .093 2.36 Wire Hole Tail 722 60 8200 1613 .162 3 (.032 x .050) 721 P.C. Tail .020 Sq. 60 8200 1623 .228 4 736 P.C. Tail .020 Sq. 60 8200 1633 .259 4 737 P.C. Tail .020 Sq. 60 8200 1643 .541 4 753 P.C. Tail .020 Sq. 60 8200 1653 .103 4 771 P.C. Tail .020 Sq. 60 8200 1663 .462 4 Crimp Contact 5 000 (Reel 3000) 60 8216 0323 22-30 AWG Crimp Contact (Loose) 000 60 8216 0313 5 22-30 AWG Wrappable/Removable 491 60 8216 0413 .560 6 Contact (.025 Sq.) 32

Varicon® Series 8223 – 0.100" Dual Row Square Grid MALE INSULATORS CRIMP TYPE FEMALE INSULATORS CRIMP TYPE MOUNTING LAYOUT MOUNTING HARDWARE Panel for Figures 2, 3, & 4 P.C. Board for Figure 1 (See drawings for correct assembly of hardware. Hardware shown is supplied with each board mounted connector.) Panel for Figures 5 & 6 P.C. Board for Figures 2, 3, & 4 KEY TO DIAGRAMS No. of Item Size Part # Unified Thread Item Size Part # A B C D E F G H S Contacts 55 #2 90-0502-0031-11-053 70 #2-5 60-8223-4562-11-062 24 1.1 2.2 1.4 1.9 1.27 1.252 1.26 Pg. 26 1.236 56 #2-5 90-0602-0121-11-053 71 #2-5 60-8223-4522-11-062 48 2.3 3.4 2.6 3.1 2.47 2.452 2.46 Pg. 26 2.436 58 #2-5 90-0902-0136-11-053 72 #2-5 60-8223-4662-11-062 72 3.5 4.6 3.8 4.3 3.67 3.652 3.66 Pg. 26 3.636 73 #2-5 60-8223-4662-11-062 96 4.7 5.8 5.0 5.5 4.87 4.852 4.86 Pg. 26 4.836 33

Varicon® Contact Strip FEATURES (cid:129)Contacts supplied imbedded in vinyl strips, correctly spaced and ready for insertion and staking into p.c. card (cid:129)For 1⁄ " thick p.c. cards 16 (cid:129)Mates with Series 7000 Receptacles TECHNICAL SPECIFICATIONS Current Rating: Contact Material and Plating: Insertion/Withdrawal Force: 10 amperes Phosphor Bronze per QQ-B-750, 2 to 16 ounces per contact Composition A. Contact Resistance: 6 milliohms, maximum †Gold, 10 microinches minimum, over nickel, 30 to 100 microinches ORDERING CODE 02 000 147 5 200 000 Contacts on Number of Contacts Type of Contact Contact Pattern Contact Variation Plastic Strips on Strip How the contacts are Spacing Plating .100 ? = 120 max set on the plastic 100 = .100 Marking .125 ? = 90 max 125 = .125 Other .150 ? = 80 max 150 = .150 .200 ? = 60 max 200 = .200 PATTERN 1 3.2 PATTERN 2 PATTERN 3 PATTERN 5 PATTERN 6 PATTERN 9 5 2. 34

Varicon® Contact Strip Contact Loose Contact For Card Silhouette Available Application Fig # Code Part Number Thickness Pattern 013 60 5001 1913 00 339 1/16" (0.0625) Module Card Contact 014 60 5001 1923 00 339 3/32" (0.09375) Module Card Contact 135 60 7001 0413 00 339 1/16" (0.0625) Lower Tier w/Wire Hole 137 60 7001 0513 00 339 1/16" (0.0625) Upper Tier w/Wire Hole 147 60 7001 1513 00 339 1/16" (0.0625) Lower Tier 323 60 8240 0213 00 339 1/16" (0.0625) Base Card Contact 5, 6 327 60 8240 0243 00 339 3/32" (0.09375) Base Card Contact 5, 6 332 60 8240 0313 00 339 1/16" (0.0625) Module Card Contact 35

Varicon® Contact Strip Perpendicular Cards – Pad Spacing .200" HOLE LAYOUT Contact “X” MODULE CARD 114 .060 115 .060 122 .250 +.000 All hole diameters are .052 –.004 Figure 3 Hole locations to be within .006" diameter of true location Tandem Cards – Pad Spacings .125"/.150"/.200" CONTACT: 046 HOLE LAYOUT Figure 4 TECHNICAL SPECIFICATIONS Contacts: Contact Resistance: Insertion/Withdrawal Force: Contacts on .125", .150" or .200" Centers 0.006 Ohm, maximum 2 to 16 ounces per contact Contacts supplied on disposable plastic Contact Material and Plating: Current Rating: carrier strips. Phosphor Bronze 8 amperes .200" spacing with a max. of 60 contacts. Gold, 50 microinches minimum, .150" spacing with a max. of 80 contacts. over nickel, 50 to 100 microinches .125" spacing with a max. of 90 contacts. 3366

Varicon® Contact Strip Perpendicular Cards – Pad Spacing .100" (In-Line or Offset) Contact “X” 323 .125 327 .131 Figure 5 TECHNICAL SPECIFICATIONS Contacts: Contact Material and Plating: Insertion/Withdrawal Force: Supplied on disposable plastic Phosphor Bronze 2 to 16 ounces per contact carrier strips †Gold, 50 microinches minimum, Current Rating: over nickel, 50 to 100 microinches 5 amperes Contact Resistance: 0.006 Ohm, maximum Parallel Cards – .213" Between Cards Contact “X” 323 .125 327 .131 Figure 6 37

Varicon® Contact Strip – Technical Parallel Cards – .438" Between Cards Contact “X” 114 .060 122 .250 Figure 1 TECHNICAL SPECIFICATIONS Contacts: Contact Material and Plating: Insertion/Withdrawal Force: Supplied on disposable plastic Phosphor Bronze 2 to 16 ounces per contact carrier strips Gold, 50 microinches minimum, (cid:129)Contacts – Contacts are available on four spacings; Current Rating: over nickel, 50 to 100 microinches each spacing has a corresponding maximum number of contacts. 8 amperes Fewer contacts can be ordered. Contact Resistance: .200" spacing with a max. of 60 contacts per strip 0.006 Ohm, maximum .150” spacing with a max. of 80 contacts per strip .125" spacing with a max. of 90 contacts per strip Perpendicular Cards – Pad Spacing .100" FEATURES (cid:129)For 1⁄ " and 3⁄ " thick p.c. cards 16 32 (cid:129)Contacts supplied imbedded in vinyl strips, correctly RIGHT spaced and ready for insertion and staking into p.c. card (cid:129)Complete set of plug contacts supplied on two disposable plastic strips, one for upper-tier contacts, the other for lower-tier contacts (cid:129)Efficient and economical installation equipment includes staking and strip removal tools for all applications Hole Layout Contact “X” 114 .060 +.000 120 .313 All hole diameters are .052 –.004 122 .250 Hole locations to be within .006" diameter of true location Figure 2 38

World Class Connections Connector Short Form DIN41612 / EN60603-2 Connectors FFC/FPC Connectors Memory Card Components 39

AVX Products Listing PASSIVES CONNECTORS Capacitors Filters 2mm Hard-Metric for CompactPCI® Multilayer Ceramic EMI Automotive Connectors Tantalum SAW Board to Board Connectors – Microwave Dielectric SMT and Through-Hole Glass Thin Film Card Edge Film Inductors Compression Power Film Fuses Custom Designed Connectors Power Ceramic Capacitors Customized Backpanel, Racking and Ceramic Disc Couplers Harnessing Services Trimmer Baluns DIN 41612 Connectors BestCap™ Filters FFC/FPC Connectors Resistors Integrated Passive Insulation Displacement Connectors Arrays Components I/O Connectors Timing Devices Low Inductance Chip Arrays Memory Card Connectors Resonators Capacitor Arrays CF, PCMCIA, SD, MMC Oscillators Dual Resonance Chips Crystals Custom IPCs MOBOTM, I/O, Board to Board and Battery Connectors Voltage Suppressors, Press-fit Connectors Varistors and Thermistors Varicon® Acoustical Piezos Wire to Board, Crimp or IDC For more information please visit our website at http://www.avx.com NOTICE: Specifications are subject to change without notice. Contact your nearest AVX Sales Office for the latest specifications. All statements, information and data given herein are believed to be accurate and reliable, but are presented without guarantee, warranty, or responsibility of any kind, expressed or implied. Statements or suggestions concerning possible use of our products are made without representation or warranty that any such use is free of patent infringement and are not recommendations to infringe any patent. The user should not assume that all safety measures are indicated or that other measures may not be required. Specifications are typical and may not apply to all applications. © AVX Corporation 40

AMERICAS EUROPE ASIA-PACIFIC ASIA-KED (KYOCERA Electronic Devices) AVX Greenville, SC AVX Limited, England AVX/Kyocera (S) Pte Ltd., KED Hong Kong Ltd. Tel: 864-967-2150 Tel: +44-1276-697000 Singapore Tel: +852-2305-1080/1223 Tel: +65-6286-7555 AVX Northwest, WA AVX S.A.S., France KED Hong Kong Ltd. Tel: 360-699-8746 Tel: +33-1-69-18-46-00 AVX/Kyocera, Asia, Ltd., Shenzen Hong Kong Tel: +86-755-3398-9600 AVX Midwest, IN AVX GmbH, Germany Tel: +852-2363-3303 Tel: 317-861-9184 Tel: +49-0811-95949-0 KED Company Ltd. AVX/Kyocera Yuhan Hoesa, Shanghai AVX Mid/Pacific, CA AVX SRL, Italy South Korea Tel: +86-21-3255-1833 Tel: 408-988-4900 Tel: +39-02-614-571 Tel: +82-2785-6504 KED Hong Kong Ltd. AVX Northeast, MA AVX Czech Republic AVX/Kyocera HK Ltd., Beijing Tel: 617-479-0345 Tel: +420-57-57-57-521 Taiwan Tel: +86-10-5869-4655 Tel: +886-2-2656-0258 AVX Southwest, CA AVX/ELCO UK KED Taiwan Ltd. AVX/Kyocera (M) Sdn Bhd, Tel: 949-859-9509 Tel: +44-1638-675000 Tel: +886-2-2950-0268 Malaysia AVX Canada ELCO Europe GmbH Tel: +60-4228-1190 KED Korea Yuhan Hoesa, Tel: 905-238-3151 Tel: +49-2741-299-0 AVX/Kyocera International South Korea Trading Co. Ltd., Tel: +82-2-783-3604/6126 AVX South America AVX S.A., Spain Shanghai Tel: +55-11-4688-1960 Tel: +34-91-63-97-197 KED (S) Pte Ltd. Tel: +86-21-3255 1933 Singapore AVX Benelux AVX/Kyocera Asia Ltd., Tel: +65-6509-0328 Shenzen Tel: +31-187-489-337 Tel: +86-755-3336-0615 Kyocera Corporation Japan AVX/Kyocera International Tel: +81-75-604-3449 Trading Co. Ltd., Beijing Tel: +86-10-6588-3528 AVX/Kyocera India Liaison Office Tel: +91-80-6450-0715 Contact: A KYOCERA GROUP COMPANY http://www.avx.com S-VAR0M1310-C

Mouser Electronics Authorized Distributor Click to View Pricing, Inventory, Delivery & Lifecycle Information: A VX: 008016020000608 008016038000601 008016038000608 008016056000608 008016120000608 008016120000001 008016120000007 008016120000008 008016038000002 008016038000008 008016020000007 008016020000001 008016090000002 008016090000008 008016090000001 008016056000001 608017032300339 608216031300343 608017031300339 008223096491101 608218471500152 008026075000715 008219018000112 061877040000000 067852010000000 008223024721107 008219018753111 008223048722009M 008016056000610 008016056000604 008218054000002 008129006610001 608223466200062 608017000000000 020140135200000 020243279200100 067698010000000 208014264000100S 608216000000000